Automatic discharging device for biodiesel pretreatment slag water

By utilizing the principle of mechanical levers and density differences to automatically drain sludge, the problem of water and sludge entering and oil waste caused by the uncertainty of traditional manual operation is solved, and automated and stable sludge-water separation is achieved.

CN223628139UActive Publication Date: 2025-12-05GUANGZHOU LANGYUN ENVIRONMENTAL PROTECTION INVESTMENT CO LTD
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Patent Information

Application Number
CN202423242434.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-27
Publication Date
2025-12-05
Estimated Expiration
2034-12-27

AI Technical Summary

Technical Problem

In traditional biodiesel pretreatment processes, the manual removal of sludge is unpredictable, leading to problems such as sludge entering downstream systems or oil waste.

Method used

Using the principle of mechanical levers, and taking advantage of the density difference between water sludge and grease, the sludge discharge pipe is automatically opened by changes in buoyancy, thus realizing the automatic sludge discharge function.

Benefits of technology

This reduces the uncertainty of manual operation, prevents water residue from entering the back-end system, saves labor costs, and avoids grease waste.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic discharging device for biodiesel pretreatment slag water, which comprises a storage tank body, a slag discharging pipe, a fixing plate, a main connecting plate, an auxiliary connecting plate, a sealing ball and an adjusting floating ball, and one end of the main connecting plate is in sliding fit with one end of the auxiliary connecting plate. When water granulated slag is accumulated to a certain degree, the liquid level changes, the slag discharging pipe is opened through a reverse mechanical force arm, the water granulated slag is automatically discharged out of the storage tank body, and when the water granulated slag is discharged to the low liquid level, the slag discharging pipe is closed and sealed. The mechanical stable automatic running mechanism is provided, rejection and separation are achieved, the uncertainty of manual operation is reduced, the labor cost is saved, automatic deslagging is achieved, and extra driving facilities are not needed.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a residue water separation treatment structure technical field, specifically is a kind of biodiesel pretreatment residue water automatic discharge device. BACKGROUND

[0002] The current traditional grease tank drainage residue method mainly uses manual drainage residue, i.e. the tank bottom is equipped with a ball valve and a sight glass, the bottom ball valve is opened manually at regular intervals, the water residue condition is observed through the sight glass, when the sight glass is observed to discharge grease, the valve is closed to stop drainage residue. This manual operation method has uncertainty, as the work is busy, sometimes forget to open the valve, resulting in water residue entering the backend system, or inaccurate valve closing time resulting in waste caused by more grease being discharged with water residue.

[0003] To eliminate the uncertainty of manual operation, the present application realizes automatic drainage residue function by physical mechanical method, which can save labor and effectively eliminate the influence of water residue entering the backend system on normal production caused by forgetting to discharge, or waste caused by more grease being discharged due to inaccurate valve closing time.

[0004] Therefore, we propose a biodiesel pretreatment residue water automatic discharge device. UTILITY MODEL CONTENTS

[0005] The utility model aims at providing a biodiesel pretreatment residue water automatic discharge device to solve the problems raised in the above background technology.

[0006] To achieve the above purpose, the utility model provides a biodiesel pretreatment residue water automatic discharge device, which comprises a storage tank body and a residue discharge pipe fixedly communicated with the storage tank body, a fixed plate is fixedly connected in the storage tank body, a main connecting plate and a slave connecting plate are rotatably connected at both ends of the fixed plate, one end of the main connecting plate is slidably matched with one end of the slave connecting plate, the other end of the slave connecting plate is fixedly connected with a sealing ball in pressure contact with the top opening of the residue discharge pipe, and the other end of the main connecting plate is fixedly connected with an adjusting float ball.

[0007] Further, hinge shaft one and hinge shaft two are self-rotated at both ends of the fixed plate, the hinge shaft one is fixedly connected with the middle part of the main connecting plate, and the hinge shaft two is fixedly connected with the middle part of the slave connecting plate.

[0008] Further, a sliding groove is formed in the slave connecting plate, a sliding plate is slidably matched in the sliding groove, hinge shaft three is self-rotated on the sliding plate, and the hinge shaft three is fixedly connected with one end of the main connecting plate.

[0009] Further, the sealing ball is an elastic sealing ball, a scratch-proof sleeve is sleeved on the outer surface of the sealing ball, and the residue discharge pipe is switched and blocked.

[0010] Further, the main connecting plate and the slave connecting plate are provided with through holes, which facilitates the rotation of the main connecting plate and the slave connecting plate.

[0011] Further, the tank body is communicated at the bottom with a discharge pipe provided with a control valve, the fixing plate is in L shape, the fixing plate is connected and fixed with the outer wall of the slag discharge pipe, and the bottom of the slag discharge pipe is in an inclined state.

[0012] Compared with the prior art, the present application has the following beneficial effects:

[0013] In the present application, the oil is stored in the tank body during the pretreatment of the biodiesel, and the stored oil contains a part of water slag. The existence of the water slag affects the oil quality, and the density of the water slag is heavier than that of the oil (the same volume of water slag is heavier than that of the oil), which is deposited at the bottom of the tank body. When the water slag accumulates to a certain extent, the water slag deposited at the bottom of the tank needs to be discharged in time to avoid affecting the subsequent treatment. By utilizing the different densities of the water slag and the oil, and adopting the mechanical principle of force arm lever, when the water slag accumulates to a certain extent, the liquid level changes, the reverse mechanical force arm is utilized to open the slag discharge pipe, and the water slag is automatically discharged from the tank. When the water slag is discharged to a low liquid level, the slag discharge pipe is closed.

[0014] The key point of the present application is to utilize the different densities of different liquids, so that the generated buoyancy is also different. By utilizing the stress change and the lever structure, a mechanically stable automatic operating mechanism is provided, the separation of the foreign matters is realized, the uncertainty of manual operation is reduced, the labor cost is saved, and the water slag is automatically discharged without the need of additional driving facilities. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the present application (less water slag case);

[0016] Figure 2 It is a schematic diagram of the overall structure of the present application (more water slag case); Figure 1 It is an enlarged view of the internal structure of the tank body;

[0017] Figure 3 It is a schematic diagram of the overall structure of the present application (less water slag case);

[0018] Figure 4 It is an enlarged view of the internal structure of the tank body; Figure 3

[0019] It is a schematic diagram of the overall structure of the present application (more water slag case); Figure 5 Figure 4 It is a schematic diagram of the overall structure of the present application (more water slag case).

[0020] In the drawing: 1, tank body; 2, slag discharge pipe; 3, fixing plate; 4, main connecting plate; 5, slave connecting plate; 6, sealing ball; 7, adjusting floating ball; 8, hinge shaft one; 9, hinge shaft two; 10, sliding groove; 11, sliding plate; 12, hinge shaft three; 13, discharge pipe.​ DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the utility model will be apparently and completely described in connection with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all the other embodiments obtained by the ordinary skilled in the art without creative labor belong to the scope of protection of the utility model.

[0022] Please refer to Figures 1-2 The utility model provides a kind of automatic discharge device for biodiesel pretreatment residue water, tank body 1 and with the fixed discharge pipe 2 of communication of tank body 1, fixedly connected with fixed plate 3 in tank body 1, fixed plate 3 both ends are rotatably connected with main connecting plate 4 and from connecting plate 5, one end of main connecting plate 4 and one end of from connecting plate 5 sliding fit, the other end of from connecting plate 5 is fixedly connected with the sealing ball 6 of pressure joint cooperation with the top mouth of discharge pipe 2, the other end of main connecting plate 4 is fixedly connected with adjusting float ball 7;

[0023] In the application, when the water residue in tank body 1 is less, in low liquid level state, oil immersion adjusting float ball 7, the buoyancy of oil is not enough to make adjusting float ball 7 float up, so it will move down, and the one end of main connecting plate 4 and from connecting plate 5 is mutually sliding fit, the downward force is transmitted to from connecting plate 5, so that sealing ball 6 is formed with discharge pipe 2 and forms seal, at this time water residue cannot be discharged;

[0024] Please refer to Figures 3-5 When the water residue in tank body 1 accumulates more, liquid level rises, and water residue does not adjust float ball 7, the buoyancy of water residue is greater than the buoyancy of oil, adjusting float ball 7 is lifted by the buoyancy of water residue, main connecting plate 4 rotates, drives from connecting plate 5 to rotate, and sealing ball 6 is separated from discharge pipe 2, at this time water residue can be automatically discharged through discharge pipe 2.

[0025] The application utilizes the density difference of water residue liquid, and the size of adjusting float ball 7 and the length of lever can be flexibly adjusted, to realize the automatic water residue discharge function of the device.

[0026] The application intersects with traditional manual operation, and the stability is higher, avoids the waste caused by the uncertainty of manual operation, normal production or more discharge, saves manpower cost, and does not need additional driving facilities.

[0027] The application mainly utilizes the difference of different liquid density, adopts mechanical lever principle and different mechanisms, realizes the function of automatic opening discharge caused by the change of liquid level and the change of buoyancy, and realizes the exclusion and separation of other two incompatible liquids in addition to water residue and oil.

[0028] The fixed plate 3 is provided with hinge shaft one 8 and hinge shaft two 9 at both ends, hinge shaft one 8 is connected and fixed with the middle part of the main connecting plate 4, and hinge shaft two 9 is connected and fixed with the middle part of the slave connecting plate 5.

[0029] The sliding groove 10 is formed on the slave connecting plate 5, the sliding plate 11 is slidably matched in the sliding groove 10, hinge shaft three 12 is rotatably arranged on the sliding plate 11, and hinge shaft three 12 is connected and fixed with one end of the main connecting plate 4.

[0030] The main connecting plate 4 and the slave connecting plate 5 are slidably matched through the sliding groove 10 and the sliding plate 11, the main connecting plate 4 is rotated through hinge shaft one 8 at a fixed position, and the main connecting plate 4 is driven to rotate through hinge shaft two 9 at a fixed position through the matching of the sliding groove 10 and the sliding plate 11.

[0031] The sealing ball 6 is an elastic sealing ball, so that the sealing ball 6 is tightly matched with the top opening of the slag discharge pipe 2, the sealing property is improved, and the anti-scratch sleeve is sleeved on the outer surface of the sealing ball 6 to prevent the sealing ball 6 from being damaged by scratching.

[0032] The main connecting plate 4 and the slave connecting plate 5 are both provided with through holes, through the through holes, the liquid acting on the main connecting plate 4 and the slave connecting plate 5 is reduced, and the rotation of the main connecting plate 4 and the slave connecting plate 5 is affected.

[0033] It is worth noting that the position of the slave connecting plate 5 matched with the sealing ball 6 is not provided with a through hole.

[0034] The bottom of the storage tank body 1 is connected with the discharge pipe 13 provided with a control valve, so that the remaining moisture can be released conveniently, the fixed plate 3 is in L shape, the fixed plate 3 is connected and fixed with the outer wall of the slag discharge pipe 2, and the bottom of the slag discharge pipe 2 is in an inclined state, which is helpful for slag discharge treatment.

[0035] It should be noted that, in the present document, the terms such as first and second, and the like, are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between such entities or operations. In addition, the terms "comprising", "containing" or any other variant thereof are intended to cover non-exclusive inclusions, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not explicitly listed or inherent to such a process, method, article or device.

[0036] Although the embodiments of the present application have been shown and described, it should be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to the embodiments without departing from the principles and spirits of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A biodiesel pretreatment residue water automatic discharge device, characterized in that, Include: The tank body (1) and the fixed deslagging pipe (2) communicated with the tank body (1), the fixed plate (3) is fixedly connected in the tank body (1), the fixed plate (3) both ends are rotatably connected with main connecting plate (4) and slave connecting plate (5), one end of the main connecting plate (4) is slidably connected with one end of the slave connecting plate (5), the other end of the slave connecting plate (5) is fixedly connected with the sealing ball (6) that is pressure jointed with the top opening of the deslagging pipe (2), the other end of the main connecting plate (4) is fixedly connected with the adjusting float ball (7).

2. The automatic discharge device for the residue water of the biodiesel pretreatment according to claim 1, characterized in that: The fixed plate (3) both ends have hinge shaft one (8) and hinge shaft two (9), the hinge shaft one (8) is connected with the middle part of the main connecting plate (4) fixedly, the hinge shaft two (9) is connected with the middle part of the slave connecting plate (5) fixedly.

3. The automatic discharge device for the residue water of the biodiesel pretreatment according to claim 1, characterized in that: The slave connecting plate (5) is provided with sliding groove (10), the sliding groove (10) is slidably connected with the sliding plate (11), the sliding plate (11) is rotatably provided with hinge shaft three (12), the hinge shaft three (12) is connected with one end of the main connecting plate (4) fixedly.

4. The automatic discharge device for the residue water of the biodiesel pretreatment according to claim 1, characterized in that: The sealing ball (6) is an elastic sealing ball, the sealing ball (6) is provided with an anti-scratch sleeve on the outer surface.

5. The automatic discharge device for the residue water of the biodiesel pretreatment according to claim 1, characterized in that: The main connecting plate (4) and the slave connecting plate (5) are both provided with through holes.

6. The automatic discharge device for the residue water of the biodiesel pretreatment according to claim 1, characterized in that: The tank body (1) bottom is provided with a discharge pipe (13) with a control valve, the fixed plate (3) is L-shaped, the fixed plate (3) is connected with the outer wall of the deslagging pipe (2) fixedly, the bottom of the deslagging pipe (2) is in an inclined state.