Glue head detection device of precise glue pouring machine equipment
By introducing a multi-head dispensing mechanism and a dispensing head detection device into the dispensing machine, automatic detection and correction of the dispensing head during the LED display dispensing process are achieved, solving the problem of multi-head dispensing position deviation in the dispensing machine and improving production efficiency and product yield.
Patent Information
- Application Number
- CN202422874798.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-25
- Publication Date
- 2025-12-05
- Estimated Expiration
- 2034-11-25
AI Technical Summary
The existing LED display dispensing machines are prone to positional deviations in their multiple dispensing heads during the dispensing process, resulting in low product yield and difficulty in effective correction.
Design a glue dispensing machine equipment glue head detection device, including multiple glue dispensing heads spaced side by side, height sensor and centering detection component, for automatically detecting the height and position of glue dispensing heads, and achieve rapid correction in combination with a three-axis drive mechanism.
It improves dispensing efficiency, ensures accurate dispensing head positioning, avoids product sticking, and increases product yield and production efficiency.
Smart Images

Figure CN223628928U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of glue filling machine, in particular to a glue head detection device of precise glue filling machine equipment. BACKGROUND
[0002] The glue filling machine is a kind of automatic machine that is specially used to control fluid, and drip, coat, glue seal liquid on product surface or product interior, so that it reaches the equipment of sealing, fixing, waterproofing etc., and LED display screen needs to be glued by glue filling machine when processing.
[0003] The glue filling machine for filling glue to LED display screen usually only has one glue dispensing head, and for some small-pitch display screen products, due to the product characteristics, the distance between lamp tubes is small, the diameter of the glue needle tube of single glue dispensing head is small, and the glue output is low, which causes low glue filling efficiency and is not conducive to improving production efficiency.
[0004] If the glue dispensing head of the glue filling machine is simply set to multiple, there is no monitoring of each glue needle tube, that is, the front and rear, left and right, high and low positions of each glue needle tube are prone to deviation, which can cause product lamp tube to stick glue and reduce product yield, so it is necessary to correct each glue dispensing head regularly. However, abnormal correction of multiple glue dispensing heads is difficult. UTILITY MODEL CONTENTS
[0005] The utility model aims at providing a glue head detection device of precise glue filling machine equipment to overcome the defects of prior art, which has the advantages of convenient detection of multiple glue heads.
[0006] In order to achieve the above purpose, the solution of the utility model is as follows:
[0007] A glue head detection device of precise glue filling machine equipment, the glue filling machine equipment includes a multi-head glue discharging mechanism, the multi-head glue discharging mechanism includes multiple glue dispensing heads, and each glue dispensing head is arranged side by side and spaced apart.
[0008] The glue head detection device includes a height sensor and a centering detection assembly.
[0009] The height sensor includes a detection end that can be telescoped up and down, for detecting the height of each glue dispensing head, and the centering detection assembly includes a detection window, a left-right position sensor and a front-rear position sensor, for detecting the horizontal position of the glue dispensing head.
[0010] The left-right position sensor and the front-rear position sensor are both arranged in the detection window.
[0011] Further, the glue head detection device includes multiple centering detection assemblies arranged side by side, and the number of centering detection assemblies and the spacing therebetween are consistent with each glue dispensing head of the multi-head glue discharging mechanism.
[0012] Further, the left and right position sensors and the front and back position sensors are optical fiber sensors and are distributed perpendicularly to each other.
[0013] Further, the glue filling machine device further comprises a glue head mounting seat and a plurality of glue head adjusting platforms; the number of the glue head adjusting platforms corresponds to the number of the glue heads, the glue heads are mounted on the glue head mounting seat through the glue head adjusting platforms, and the glue head adjusting platforms are used for driving the glue heads to be finely adjusted in three axes; and the glue head mounting seat is mounted and connected to the three-axis driving mechanism of the glue filling machine device.
[0014] Further, the glue head adjusting platform comprises an X-axis sliding mechanism, a Y-axis sliding mechanism and a Z-axis sliding mechanism which are sequentially and mutually connected; the X-axis sliding mechanism is used for controlling the lateral movement of the glue head, the Y-axis sliding mechanism is used for controlling the longitudinal movement of the glue head, and the Z-axis sliding mechanism is used for controlling the vertical movement of the glue head.
[0015] After the above technical scheme is adopted, a plurality of glue heads are arranged, batch glue filling operation can be realized, and the production efficiency is greatly improved; and the glue head detection device is arranged in the precise glue filling machine device, the height and the horizontal position of each glue head can be automatically and quickly detected by the height sensor and the centering detection assembly, manual fine adjustment is performed through manual intervention, eccentricity is corrected in time, the positions of the glue heads are ensured to be not deviated, product lamp tube glue can be avoided, product yield is improved, and product quality is ensured. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 It is a perspective view of the embodiment of the glue filling machine device of the utility model;
[0017] Figure 2 It is an enlarged view of A of the utility model; Figure 1
[0018] Figure 3 It is a perspective view of the embodiment of the utility model;
[0019] Figure 4 It is a schematic view of the centering detection assembly of the embodiment of the utility model;
[0020] Figure 5 It is a perspective view of the multi-head glue dispensing mechanism of the embodiment of the utility model.
[0021] Label explanation: glue filling machine device 1, rack 10;
[0022] Multi-head glue outlet mechanism 40, glue head 41, needle tube 411, glue head mounting seat 42, glue head adjusting platform 43, X-axis sliding table 431, Y-axis sliding table 432, Z-axis sliding table 433;
[0023] Three-axis driving mechanism 50;
[0024] The glue head detection device 70, the high sensor 71, the detection end 711, the center detection assembly 72, and the detection window 721.
[0025] The front and rear offset amount A of the glue head, and the left and right offset amount B of the glue head. DETAILED DESCRIPTION
[0026] To make the purposes, technical solutions, and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are some but not all of the embodiments of the present application. The components of the embodiments of the present application described and shown in the drawings herein can be arranged and designed in various different configurations.
[0027] As shown in Figures 1 to 5 , a precise glue filling machine device 1 of the present embodiment includes a rack 10, a multi-head glue discharging mechanism 40, a three-axis driving mechanism 50, and a glue head detection device 70.
[0028] In the present embodiment, the three-axis driving mechanism 50 is installed on the rack 10, as shown in Figure 5 , the multi-head glue discharging mechanism 40 is installed on the three-axis driving mechanism 50, for driving the multi-head glue discharging mechanism 40 to move in three axes; the three-axis driving mechanism 50 can refer to the structure of an existing three-axis module, and can drive the multi-head glue discharging mechanism 40 to move to a target position for glue filling according to a set spatial coordinate, which is flexible and convenient for operation.
[0029] As shown in Figure 2 , the multi-head glue discharging mechanism 40 includes several glue heads 41 arranged side by side and spaced apart and capable of independent three-axis fine adjustment; by providing multiple glue heads 41, the glue filling efficiency can be greatly improved, especially for small-pitch display screen products, multiple glue heads 41 can realize batch glue filling operation and improve the glue filling efficiency; in the present embodiment, the multi-head glue discharging mechanism 40 is provided with five horizontally arranged glue heads 41.
[0030] As shown in Figure 5As shown, the multi-head glue outlet mechanism 40 further comprises a glue head mounting base 42 and a plurality of glue head shifting platforms 43; the number of the glue head shifting platforms 43 corresponds to the number of the glue heads 41, the glue heads 41 are mounted on the glue head mounting base 42 through the glue head shifting platforms 43, the glue head shifting platforms 43 can be composed of an X-axis sliding table 431, a Y-axis sliding table 432 and a Z-axis sliding table 433, the X-axis sliding table 431 is used for controlling the lateral movement of the glue heads 41, the Y-axis sliding table 432 is used for controlling the longitudinal movement of the glue heads 41, and the Z-axis sliding table 433 is used for controlling the vertical movement of the glue heads 41; the combined glue head shifting platforms are used for driving the glue heads 41 to conveniently and quickly perform three-axis fine adjustment.
[0031] The glue head mounting base 42 is mounted and connected to the three-axis driving mechanism 50, and the three-axis driving mechanism 50 drives the glue head mounting base 42 and each glue head 41 on the glue head mounting base 42 to move.
[0032] As shown in Figure 1 and Figure 2 , the glue head detection device 70 is located on the front side of the machine table.
[0033] The glue head detection device 70 comprises a height detection sensor 71 and a centering detection assembly 72; the height detection sensor 71 comprises a detection end 711 capable of being telescoped up and down, and is used for detecting the height of each glue head 41; as shown in Figure 4 The centering detection assembly 72 comprises a left-right position sensor 722 and a front-rear position sensor 723, and is used for detecting the horizontal position of the glue heads 41.
[0034] Therefore, the embodiment can realize batch glue filling operation by arranging a plurality of glue heads 41, and greatly improves the production efficiency; and the precise glue filling machine device 1 further comprises the glue head detection device 70, the height and horizontal position of each glue head 41 can be automatically and quickly detected by the height detection sensor 71 and the centering detection assembly 72, then manual fine adjustment is performed by manual intervention, eccentricity is corrected in time, so that the positions of the glue heads 41 are not deviated, product lamp tube glue can be avoided, product yield can be improved, and product quality can be ensured.
[0035] As shown in Figure 2 In the embodiment, the glue head detection device 70 comprises a plurality of centering detection assemblies 72 arranged side by side, and the number and mutual spacing of the centering detection assemblies 72 are consistent with the glue heads 41 of the multi-head glue outlet mechanism 40. Therefore, a plurality of centering detection assemblies 72 are arranged, and the horizontal position of all the glue heads 41 can be detected at one time.
[0036] Specifically, the centering detection assembly 72 further comprises a detection window 721, and the left-right position sensor 722 and the front-rear position sensor 723 are both optical fiber sensors and are arranged perpendicularly in the detection window 721 so as to facilitate the needle tube 411 of the dispensing head 41 to extend into the detection window 721 for detection.
[0037] In the embodiment, the height and horizontal position of each dispensing head 41 of the multi-head glue discharging mechanism 40 can be detected by the height sensor 71 and the centering detection assembly 72 of the glue head detection device 70. If the height of the needle tube 411 of the dispensing head 41 is inconsistent and / or the horizontal position of the needle tube 411 is deviated, manual intervention is performed to abnormally correct and adjust the dispensing head 41.
[0038] Specifically, the dispensing head detection and correction can include the following specific steps:
[0039] S1, detection and correction starts;
[0040] S2, height detection of the needle tube of the dispensing head is performed; the three-axis driving mechanism 50 drives one of the dispensing heads 41 of the multi-head glue discharging mechanism 40 to move above the height sensor 71; then the dispensing head 41 is lowered by a predetermined height, and the detection end 711 of the height sensor 71 is contacted during the lowering process to obtain the height of the needle tube 411 of the current dispensing head 41. The difference between the detected height of the dispensing head and the preset height of the dispensing head is calculated and recorded as a height deviation. If the height deviation is within the height setting range, step S3 is entered, otherwise, the height is adjusted to be within the height setting range through manual fine adjustment, and then step S3 is entered.
[0041] S3, step S2 is repeated until the height of each dispensing head 41 of the multi-head glue discharging mechanism 40 is detected and corrected, and then step S4 is entered;
[0042] S4, horizontal position detection of the needle tube of the dispensing head is performed;
[0043] S41, left-right position detection of the needle tube of the dispensing head is performed; the three-axis driving mechanism 50 drives the dispensing head 41 of the multi-head glue discharging mechanism 40 to move and extend into the detection area of the left-right position sensor 722 in the detection window 721 of the centering detection assembly 72 to obtain the left-right deviation B of the dispensing head. In the embodiment, the dispensing head is moved forward and backward within the detection window 721 to pass through the detection range of the left-right position sensor 722. The left-right deviation B of the dispensing head is the horizontal left-right distance between the dispensing head and the left-right position sensor during detection. If the left-right deviation B of the dispensing head is not within the left-right setting range, the needle tube 411 of the dispensing head 41 is adjusted to be within the left-right setting range through manual fine adjustment, otherwise, the needle tube 411 of the dispensing head 41 is not corrected;
[0044] S42, detection of the front and back positions of the dispensing head needle tube; the three-axis driving mechanism 50 drives the dispensing head 41 of the multi-head dispensing mechanism 40 to move and extend into the detection area of the front and back position sensor 723 in the detection window 721 of the centering detection assembly 72, so as to obtain the current front and back offset A of the dispensing head, in the embodiment, the dispensing head can be moved left and right in the detection window 721, so that the dispensing head passes through the detection range of the left and right position sensor 722, the front and back offset A of the dispensing head is the horizontal front and back distance between the dispensing head and the front and back position sensor during detection, if the front and back offset A of the dispensing head is not within the front and back set range, the dispensing head 41 needle tube 411 is adjusted to be within the front and back set range by manual fine adjustment, otherwise, the front and back of the dispensing head 41 needle tube 411 is not corrected;
[0045] The execution sequence of the above steps S41 and S42 is not limited;
[0046] S5, detection correction ends.
[0047] Part of the process steps of the above process can be set as a corresponding running program, and then executed through a control module, of course, the specific process execution mode is not limited thereto.
[0048] Therefore, the dispensing head detection device 70 can periodically detect the dispensing head 41, and then manually correct it. The above method can quickly realize the centering and height finding of the five-head dispensing head 41 needle tube 411, save a lot of machine adjustment time, simplify the machine adjustment difficulty, reduce the machine adjustment ability of the technical personnel, realize the standardized adjustment of the dispensing head 41 operation, and ensure the consistency of the product quality. The method for quickly adjusting the dispensing head 41 saves a lot of operation and adjustment time, improves the consistency of the products after adjustment, and improves the product competitiveness in an all-round way; the glue pollution event can be obviously improved, and the personnel edge repair work and missed detection work can be reduced.
[0049] The above is only the preferred embodiment of the present application, the protection scope of the present application is not limited to the above embodiment, any technical solution belonging to the idea of the present application is within the protection scope of the present application. It should be pointed out that, for ordinary technical personnel in the technical field, equivalent changes and modifications without departing from the principle of the present application are still within the protection scope of the present application.
[0050] In the description of the present embodiments, it is to be understood that the orientation or positional relationships indicated are based on the orientation or positional relationships shown in the drawings, or the orientation or positional relationships that the products of the present application are usually placed, or the orientation or positional relationships that the person skilled in the art usually understands, and are only for the convenience of describing the present application and simplifying the description, and are not intended to indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application.
[0051] The above disclosure provides many different embodiments or examples for implementing different structures of the present application. In order to simplify the disclosure of the present application, the components and settings of specific examples are described in the above. Of course, they are only examples, and the purpose is not to limit the present application. In addition, the present application can repeatedly refer to numbers and / or letters in different examples. Such repetition is for the purpose of simplification and clarity, and in itself does not indicate the relationship between the various embodiments and / or settings discussed.
[0052] In addition, the present application provides various specific examples of processes and materials, but those of ordinary skill in the art can realize the application of other processes and / or the use of other materials.
Claims
1. A glue head detection device of a precision glue filling machine, characterized in that: the glue filling machine comprises a multi-head glue discharging mechanism, and the multi-head glue discharging mechanism comprises a plurality of glue heads which are arranged side by side and spaced apart; the glue head detection device comprises a height detection sensor and a centering detection assembly; the height detection sensor comprises a detection end capable of being telescoped up and down, and is used for detecting the height of each glue head; the centering detection assembly comprises a detection window, a left-right position sensor and a front-rear position sensor, and is used for detecting the horizontal position of the glue head; the left-right position sensor and the front-rear position sensor are arranged in the detection window. The glue head detection device comprises a plurality of centering detection assemblies arranged side by side, and the number and spacing of the centering detection assemblies are consistent with the number of the glue heads of the multi-head glue discharging mechanism. The left-right position sensor and the front-rear position sensor are both optical fiber sensors, and are distributed perpendicularly to each other. The multi-head glue discharging mechanism further comprises a glue head mounting seat and a plurality of glue head adjustment platforms; the number of the glue head adjustment platforms corresponds to the number of the glue heads, the glue heads are mounted on the glue head mounting seat through the glue head adjustment platforms, and are used for driving the glue heads to be finely adjusted in three axes; and the glue head mounting seat is mounted and connected to a three-axis driving mechanism of the glue filling machine. The glue head adjustment platform comprises an X-axis sliding mechanism, a Y-axis sliding mechanism and a Z-axis sliding mechanism which are connected to each other in sequence; the X-axis sliding mechanism is used for controlling the horizontal left-right movement of the glue head, the Y-axis sliding mechanism is used for controlling the vertical front-rear movement of the glue head, and the Z-axis sliding mechanism is used for controlling the vertical up-down movement of the glue head.
2. The glue head detection device of the precision glue filling machine apparatus according to claim 1, characterized in that: 3. The glue head detection device of the precision glue filling machine apparatus according to claim 1, characterized in that: 4. The glue head detection device of the precision glue filling machine apparatus according to claim 1, characterized in that: 5. The glue head detection device of the precision glue filling machine apparatus according to claim 4, characterized in that: