Heat exchanger feeding detection device
By designing a heat exchanger feed detection device, which employs a conveyor track, a weighing platform, and detection sensors, the problem of automated detection of heat exchanger fins is solved, improving the accuracy and efficiency of detection and overcoming the difficulty of manual detection.
Patent Information
- Application Number
- CN202423070676.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-12
- Publication Date
- 2025-12-05
- Estimated Expiration
- 2034-12-12
AI Technical Summary
In existing technologies, the inspection of heat exchanger fins relies on manual observation, which leads to problems such as missed detections and low efficiency.
A heat exchanger feed detection device was designed, which adopts a conveyor track, a weighing platform, a moving module, and detection sensors. The device uses a conveyor track, a weighing conveyor track, a moving module, and a detection device, and a synchronous belt for detection, thereby realizing the detection of tooling plate 3. The detection device uses a conveyor track, a weighing conveyor, a synchronous pulley, and a detection sensor for detection.
It has achieved automated detection, improved the accuracy and efficiency of detection, simplified the detection process, and reduced the difficulty of manual detection.
Smart Images

Figure CN223629046U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to tooling transportation, more particularly, the utility model further relates to heat exchanger tooling transportation device. BACKGROUND
[0002] With the continuous development of new energy vehicles, the battery temperature of new energy vehicles also needs heat exchanger for battery temperature thermal management, and the heat exchanger needs to be stacked by multiple different laminations, so different placing stations need to be arranged on the tooling plate to place different laminations on the placing stations.
[0003] Meanwhile, the heat exchanger needs to be stacked by multiple different laminations, and with the change of product specifications during the processing, some laminations of the heat exchanger are the same, so the same laminations need to be pretreated, and the pretreated laminations need to be detected manually.
[0004] Currently, technical personnel detects by observing with naked eyes and then places on the placing station, but the appearance of the laminations is not much different, and there is a phenomenon of missed detection in the manual detection process, and the manual detection process is relatively cumbersome, and the processing efficiency is low. UTILITY MODEL CONTENTS
[0005] In order to achieve the purpose of the utility model, the utility model adopts the technical scheme that a heat exchanger feeding detection device comprises a processing box, the processing box is provided with a processing cavity, a conveying track is fixedly connected in the processing cavity, the conveying track is provided with an inlet and an outlet, a plurality of tooling plates for placing heat exchanger laminations are arranged on the conveying track, a weighing table is arranged directly above the conveying track, the weighing table is fixedly connected with the processing cavity through a plurality of supporting columns, a moving module is further fixedly connected in the processing cavity, and the moving module is provided with clamping jaws matched with the heat exchanger laminations.
[0006] Preferably, the conveying track comprises two parallel supporting frames, synchronous wheels are rotatably connected to two ends of each supporting frame, synchronous belts are sleeved on the synchronous wheels on the same side, a driving motor is fixedly connected to each supporting frame, and the output shaft of the driving motor is fixedly connected with one of the synchronous wheels in a coaxial manner and crosses between the two supporting frames.
[0007] Preferably, the processing box is further provided with a driving cavity, a jacking cylinder is fixedly connected in the driving cavity, the telescopic rod of the jacking cylinder extends into the processing cavity and is matched with a jacking plate, and the jacking plate is provided with positioning columns matched with the tooling plates.
[0008] Preferably, the weighing table comprises a weighing plate, a weighing sensor is fixedly connected to the weighing plate, a detection plate is fixedly connected to the weighing sensor, the detection plate is provided with a plurality of stations, and the weighing plate is fixedly connected with detection sensors matched with the stations.
[0009] Preferably, the processing cavity is also provided with a defective product track, the defective product track is fixedly connected with a shielding frame, the defective product track is provided with an inlet and a discharge outlet, the shielding frame is hinged with a vertical hinged door at the discharge outlet, and the vertical hinged door is provided with a plurality of observation openings.
[0010] Preferably, the processing cavity is also provided with a material rack, the material rack is provided with a product area and a blank area.
[0011] Preferably, the product area and the blank area are both provided with a plurality of material frames, the product area and the blank area are both provided with an inlet and an outlet, the bottom of the product area and the blank area are both inclined, and the inlet is higher than the outlet.
[0012] Preferably, the bottom of the product area and the blank area is spliced by a plurality of parallel positioning horizontal strips, and the positioning horizontal strips are rotatably connected with a plurality of rollers.
[0013] Compared with the prior art, the utility model has the advantages that:
[0014] 1. The movable module drives the clamping jaw to cooperate with the heat exchanger, the heat exchanger laminates are placed on the weighing table or the tool plate, the detection process is simplified, and the processing efficiency is improved.
[0015] 2. The detection sensor cooperates with the station to reduce the detection difficulty and improve the detection accuracy.
[0016] 3. The defective product track, the shielding frame and the vertical hinged door are cooperated to collect the defective products, and the number of defective products is observed through the observation openings.
[0017] 4. The rollers are arranged in the product area and the blank area, the material frame is moved from the inlet to the discharge outlet, the overall friction is reduced, and the product processing efficiency is improved. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 It is a whole structure schematic view of the heat exchanger material feeding detection device of the utility model;
[0019] Figure 2 It is a structure schematic view of A of the heat exchanger material feeding detection device of the utility model;
[0020] Figure 3 It is a structure schematic view of B of the heat exchanger material feeding detection device of the utility model;
[0021] Figure 4 It is a structure schematic view of C of the heat exchanger material feeding detection device of the utility model;
[0022] Figure 5 It is a local structure schematic view of the heat exchanger material feeding detection device of the utility model;
[0023] In the figure: 1, processing box; 101, processing cavity; 2, conveying track; 201, support frame; 202, driving motor; 3, tooling plate; 4, weighing table; 401, weighing plate; 402, weighing sensor; 403, detection plate; 404, detection sensor 5, moving module; 6, clamping jaw; 7, jacking cylinder; 8, jacking plate; 9, defective product track; 10, shielding frame; 11, horizontal sliding door; 12, material rack; 1201, product area; 1202, empty frame area; 13, material frame; 14, roller. DETAILED DESCRIPTION
[0024] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor are within the scope of protection of the present application.
[0025] Figures 1 to 5 As shown in the figure, the present application provides a technical scheme: a heat exchanger feeding detection device, a processing box 1, the processing box 1 is provided with a processing cavity 101 and a driving cavity. The processing cavity 101 is mainly used for product detection.
[0026] The conveying track 2 is fixedly connected in the processing cavity 101, the conveying track 2 is provided with an inlet and an outlet, the outlet is connected with a heat exchanger processing area, the conveying track 2 is provided with a plurality of tooling plates 3 for placing heat exchanger laminations, the tooling plate 3 is provided with a plurality of placing stations, the placing station is mainly used for placing various different laminations, the tooling plate 3 is provided with a handle, which is convenient for transportation of the tooling plate 3.
[0027] The conveying track 2 comprises: two parallelly arranged support frames 201, both ends of the support frame 201 are rotatably connected with a synchronous wheel, the two synchronous wheels on the same side are sleeved with a synchronous belt, the support frame 201 is fixedly connected with a driving motor 202, the output shaft of the driving motor 202 crosses between the two support frames 201, and is coaxially fixedly connected with one of the synchronous wheels. The above conveying track 2 adopts the existing synchronous belt conveying guide rail, which mainly drives the tooling plate 3 to fall on the synchronous belt, drives the synchronous belt to work through the driving motor 202, so as to drive the tooling plate 3 to convey from the inlet to the outlet.
[0028] The processing cavity 101 is fixedly connected with a material rack 12. The material rack 12 is provided with a product area 1201 and a blank area 1202. The product area 1201 and the blank area 1202 are each provided with a plurality of material frames 13. The product area 1201 and the blank area 1202 are each provided with a feeding port and a discharging port. The bottom of the product area 1201 and the blank area 1202 is inclinedly arranged, and the feeding port is arranged higher than the discharging port. The material frame 13 placed in the product area 1201 has a plurality of laminates placed therein. The laminates in the material frame 13 are more inclined to the technician, so as to be placed on the tooling plate 3 more quickly. At the same time, the material frame 13 is also facilitated to move to the lowest point.
[0029] The feeding ports of the product area 1201 and the blank area 1202 are not arranged on the same side. After the material frame 13 in the product area 1201 is empty of laminates, it needs to be placed in the blank area 1202. The material frame 13 in the blank area 1202 moves from the feeding port to the discharging port. The material frame 13 moves away from the technician, so as to facilitate the empty material frame 13 to be separated from the material rack 12, and the material frame 13 with laminates to be placed into the product area 1201.
[0030] The bottom of the product area 1201 and the blank area 1202 is provided with a plurality of parallelly arranged positioning horizontal strips spliced together. The positioning horizontal strips are rotationally connected with a plurality of rollers 14. The plurality of rollers 14 reduces the friction between the material frame 13 and the material rack 12, and improves the moving effect of the material frame 13.
[0031] The processing box 1 is also provided with a driving cavity. The driving cavity is fixedly connected with a jacking cylinder 7. The telescopic rod of the jacking cylinder 7 extends into the processing cavity 101 and cooperates with a jacking plate 8. The jacking plate 8 is provided with a positioning column cooperating with the tooling plate 3.
[0032] The jacking cylinder 7 can be provided in multiple numbers, mainly for jacking the tooling plate 3. The jacking cylinder 7 can drive the tooling plate 3 to be jacked and then placed in a detection station, or drive the tooling plate 3 to be jacked and then weighed, or drive the tooling plate 3 to be jacked and then transported to a heat exchanger processing area by other devices. Each jacking cylinder 7 is fixedly connected with a limit sensor, mainly for detecting the position of the tooling plate 3.
[0033] A weighing table 4 is arranged above the conveying track 2, and the weighing table 4 is fixedly connected with the processing cavity 101 through a plurality of supporting columns. The weighing table 4 comprises a weighing plate 401, the weighing plate 401 is fixedly connected with a weighing sensor 402, the weighing sensor 402 is fixedly connected with a detection plate 403, the detection plate 403 is provided with a plurality of workstations, and the weighing plate 401 is fixedly connected with a detection sensor 404 matched with the workstations. The detection sensor 404 is mainly used for detecting whether the laminates are placed on the workstations, and the weighing sensor 402 is mainly used for detecting whether the weight of the laminates meets the production requirements.
[0034] A moving module 5 is further fixedly connected in the processing cavity 101, and the moving module 5 is movably provided with a clamping jaw 6 matched with the heat exchanger laminates.
[0035] The moving module 5 adopts a horizontal module and a vertical module, which mainly realizes clamping of the laminates by the clamping jaw 6 and improves the clamping effect of the clamping jaw 6. The clamping jaw 6 adopts a cylinder to drive two clamping blocks to move towards or away from each other, so as to realize clamping of the laminates.
[0036] The processing cavity 101 is further provided with a defective product track 9, the defective product track 9 is fixedly connected with a shielding frame 10, the defective product track 9 is provided with an inlet and an outlet, the shielding frame 10 is hingedly connected with a horizontal sliding door 11 at the outlet, and the horizontal sliding door 11 is provided with a plurality of light wiping observation openings. The horizontal sliding door 11 is locked with the shielding frame 10 through a lock.
[0037] The defective product track 9 is realized by a belt conveying assembly, which drives the defective products to move towards the horizontal sliding door 11. When it is found that the defective products are too many, the horizontal sliding door 11 is opened to drive the defective products to be conveyed out.
[0038] As shown in the figure, Figures 1 to 5 During work, various material frames 13 in which the laminates are placed are placed in the product area 1201, under the action of the rollers 14, the material frames 13 are conveyed to the discharge port, and the laminates are taken from the material frames 13 by the technicians and placed on the tooling plate 3.
[0039] The conveying track 2 drives the tooling plate 3 to move towards the heat exchanger processing area. During the conveying, one of the jacking cylinders 7 can drive the tooling plate 3 to be jacked up and then placed on the workstation for detection, or the tooling plate 3 can be jacked up and then the laminates are weighed.
[0040] During the weighing and detection of the laminates, the moving module 5 and the clamping jaw 6 cooperate to drive the laminates to be placed on the weighing table 4, the weighing table 4 weighs and detects the laminates, and after the detection is completed, if the laminates are unqualified, the laminates are placed on the defective product track 9, and if the laminates are qualified, the laminates are placed on the tooling plate 3. The conveying track 2 drives the qualified tooling plate 3 to continue to move towards the heat exchanger processing area.
[0041] The embodiment of the utility model discloses the preferable embodiment, but is not limited to this, the ordinary skill in the art, the spirit of the utility model is appreciated to the different extension and change of the utility model, but as long as not departing from the spirit of the utility model, all are in the protection range of the utility model.
Claims
1. A heat exchanger feed detection device, characterized by, Include: Processing box, the processing box is equipped with processing cavity, the processing cavity is fixedly connected with conveying track, the conveying track is equipped with a feeding port and a discharge port, a plurality of tooling plates for placing heat exchanger laminations are arranged on the conveying track, a weighing table is arranged directly above the conveying track, the weighing table is fixedly connected with the processing cavity through a plurality of supporting columns, a moving module is further fixedly connected in the processing cavity, and the moving module is provided with clamping jaws matched with the heat exchanger laminations.
2. The heat exchanger feed detection device of claim 1, wherein, The conveying track comprises two parallel supporting frames, both ends of the supporting frame are rotatably connected with a synchronous wheel, the synchronous wheels on the same side are sleeved with a synchronous belt, the supporting frame is fixedly connected with a driving motor, the output shaft of the driving motor crosses between the two supporting frames, and is fixedly connected with one of the synchronous wheels.
3. The heat exchanger feed detection device of claim 2, wherein, The processing box is also provided with a driving cavity, the driving cavity is fixedly connected with a jacking cylinder, the telescopic rod of the jacking cylinder extends into the processing cavity and is matched with a jacking plate, and the jacking plate is provided with positioning columns matched with the tooling plates.
4. The heat exchanger feed detection device of claim 1, wherein, The weighing table comprises a weighing plate, the weighing plate is fixedly connected with a weighing sensor, the weighing sensor is fixedly connected with a detection plate, the detection plate is provided with a plurality of stations, and the weighing plate is fixedly connected with detection sensors matched with the stations.
5. The heat exchanger feed detection device of claim 1, wherein, The processing cavity is also provided with a defective product track, the defective product track is fixedly connected with a shielding frame, the defective product track is provided with a feeding port and a discharge port, the shielding frame is hinged with a vertical hinged door at the discharge port, and the vertical hinged door is provided with a plurality of observation ports.
6. The heat exchanger feed detection device of claim 1, wherein, The processing cavity is fixedly connected with a material rack, the material rack is provided with a product area and an empty frame area.
7. The heat exchanger feed detection device of claim 6, wherein, The product area and the empty frame area are both provided with a plurality of material frames, the product area and the empty frame area are both provided with a feeding port and an output port, the bottom of the product area and the empty frame area is inclined, and the feeding port is higher than the output port.
8. The heat exchanger feed detection device of claim 7, wherein, The bottom of the product area and the empty frame area is connected by a plurality of parallel positioning horizontal strips, and the positioning horizontal strips are rotatably connected with a plurality of rollers.