Garment material automatic sorting device for garment manufacturing

Abstract

The utility model discloses an automatic clothing material sorting device for clothing manufacturing, which relates to the field of clothing processing and comprises a conveying belt, vertical plates are arranged on two sides of the top end of the conveying belt, a U-shaped plate is arranged at the top end of each vertical plate, and a material detector is arranged in the middle of the bottom end of each U-shaped plate; a discharging mechanism is arranged on one side of one end of the conveying belt, pushing mechanisms are arranged on the two sides of the other end of the conveying belt, collecting boxes are arranged at the bottoms of the pushing mechanisms, and a control panel is arranged on one side of the conveying belt. Under the matching action of the conveying belt, the material detector, the discharging mechanism and the pushing mechanism, all kinds of clothing materials can be detected one by one, the detection accuracy and reliability are improved, then different clothing materials are efficiently sorted, the sorting speed and accuracy are improved, meanwhile, manual intervention is reduced, and the production efficiency is improved. And the risk of operation errors is reduced, and the overall sorting efficiency is improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to clothing processing field, concretely relates to a clothing material automatic sorting device for clothing manufacturing. BACKGROUND

[0002] Clothing materials required for clothing manufacturing are various, and the fabric mainly includes natural fibers (hemp, silk, wool, etc.) and chemical fibers (such as polyester fiber, nylon, acrylic, etc.). The selection of these materials will directly affect the appearance, comfort and functionality of the clothing. In the clothing manufacturing process, material sorting is an important link. Through sorting, different materials can be classified and managed to better control costs; sorting can concentrate the required materials together, reducing the time to find and use the materials, and improving the overall efficiency of the production line; after sorting, various materials can be arranged according to the process, facilitating subsequent cutting, sewing and other processing steps. At present, the existing clothing material sorting mainly relies on material detectors to classify different clothing materials according to color, size and style, but during the scanning process, clothing materials often accumulate together, which prevents the material detector from identifying and scanning one by one. This accumulation not only affects the accuracy of scanning, but also causes different specifications and types of clothing materials to mix together, thereby adversely affecting the subsequent clothing processing flow. Therefore, there is an urgent need to design a clothing material automatic sorting device for clothing manufacturing.

[0003] For example, the Chinese patent with the authorization announcement CN213435741U discloses an automatic clothing sorting system, which includes a sorting assembly, a collecting assembly and a support frame. The top of the support frame is connected to the bottom of the sorting assembly, and the two sides of the support frame are connected to one side of the collecting assembly. The sorting assembly includes a sorting piece and a support column, and the middle of the support column is connected to the rear side of the sorting piece. The collecting assembly includes a moving hopper and a collecting box, and the inner wall of the collecting box is in abutment with the outer wall of the moving hopper.

[0004] Although the automatic clothing sorting system can sort clothing, the clothing may be stacked together during the sorting process, which affects the accuracy of the material detector detection, causing different specifications of clothing to mix together and further affecting subsequent processing.

[0005] At present, there is no effective solution to the problems in the related art. UTILITY MODEL CONTENT

[0006] In view of the problems in the related art, the utility model proposes a clothing material automatic sorting device for clothing manufacturing to overcome the above technical problems existing in the prior art.

[0007] Therefore, the utility model adopts the following specific technical solutions:

[0008] The utility model provides a kind of clothing material automatic sorting device for clothing manufacturing, including conveyor belt, both sides of the top end of conveyor belt are provided with vertical plate, the top end of vertical plate is provided with U-shaped plate, the bottom end middle part of U-shaped plate is provided with material detector;The one side of one end of conveyor belt is provided with blanking mechanism, both sides of the other end of conveyor belt are provided with push mechanism, the bottom of push mechanism is provided with collection box, and the side of conveyor belt is provided with control panel.

[0009] Further, in order to realize the detection of each clothing material, ensure that each clothing material can pass through the detection of the material detector, not only improve the accuracy and reliability of detection, but also lay a good foundation for subsequent sorting work, reduce the possibility of material mixing, the blanking mechanism includes a plurality of support columns arranged at one end of the conveyor belt, a rotating shaft is arranged in one of the support columns, a disc is arranged at the top end of the rotating shaft, a plurality of intercepting rods matched with the conveyor belt are uniformly arranged on the outer side of the disc, and a ratchet wheel is arranged at the bottom end of the rotating shaft.

[0010] Further, in order to ensure that the clothing material can be pushed into the designated collection box more conveniently, realize efficient sorting, improve the speed and accuracy of sorting, reduce manual intervention, reduce the risk of operation error, improve the overall sorting efficiency, the push mechanism includes a support block arranged at one end of the conveyor belt, a motor is arranged at the bottom of the support block, a rotating shaft is arranged at the output end of the motor and penetrates the support block, and a special-shaped gear is arranged at the top end of the rotating shaft.

[0011] The utility model has the advantages that:

[0012] 1) The utility model can detect each clothing material one by one under the cooperation of the conveyor belt, the material detector, the blanking mechanism and the push mechanism, improve the accuracy and reliability of detection, then efficiently sort different clothing materials, improve the speed and accuracy of sorting, reduce manual intervention, reduce the risk of operation error, and improve the overall sorting efficiency.

[0013] 2) Under the cooperation of the conveying belt, the material detector and the discharging mechanism, the detection of each clothing material is realized one by one, so that each clothing material can pass through the detection of the material detector, which not only improves the accuracy and reliability of the detection, but also lays a good foundation for the subsequent sorting work and reduces the possibility of material mixing.

[0014] 3) Under the cooperation of the conveying belt, the material detector and the pushing mechanism, the clothing material can be conveniently pushed into the designated collection box, efficient sorting is realized, the sorting speed and accuracy are improved, manual intervention is reduced, the risk of operation error is reduced, and the overall sorting efficiency is improved. BRIEF DESCRIPTION OF DRAWINGS

[0015] In order to more clearly illustrate the technical scheme in the embodiments of the present application or the prior art, the drawings needed to be used in the embodiments will be briefly introduced as follows. Obviously, the drawings in the following description are only some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained from these drawings without creative labor.

[0016] Figure 1 is a structural schematic view of a clothing material automatic sorting device for clothing manufacturing according to an embodiment of the present application;

[0017] Figure 2 is a structural schematic view of another angle of a clothing material automatic sorting device for clothing manufacturing according to an embodiment of the present application;

[0018] Figure 3 is a structural schematic view of a discharging mechanism in a clothing material automatic sorting device for clothing manufacturing according to an embodiment of the present application;

[0019] Figure 4 is a structural schematic view of another angle of a discharging mechanism in a clothing material automatic sorting device for clothing manufacturing according to an embodiment of the present application;

[0020] Figure 5 is a structural schematic view of a pushing mechanism in a clothing material automatic sorting device for clothing manufacturing according to an embodiment of the present application.

[0021] In the drawings:

[0022] 1, conveying belt; 2, vertical plate; 3, U-shaped plate; 4, material detector; 5, blanking mechanism; 501, support column; 502, rotating shaft; 503, disc; 504, intercepting rod; 505, ratchet; 506, support plate; 507, fixed column; 508, spring; 509, pawl; 510, cylinder; 511, connecting rod; 512, toggle lever; 6, pushing mechanism; 601, support block; 602, motor; 603, rotating shaft; 604, special-shaped gear; 605, F-shaped support plate; 606, sliding plate; 607, rack; 608, pushing plate; 609, blanking plate; 7, collection box; 8, control panel. DETAILED DESCRIPTION

[0023] To further illustrate the embodiments, the utility model provides drawings, these drawings are part of the utility model disclosure, it mainly used to illustrate the embodiment, and can cooperate with the relevant description of the specification to explain the operation principle of the embodiment, cooperate with reference to these contents, the person skilled in the art should be able to understand other possible implementation ways and the advantages of the utility model, the components in the drawing are not drawn according to scale, and similar component symbols are usually used to represent similar components.

[0024] According to the embodiment of the utility model, a kind of clothing material automatic sorting device for clothing manufacturing is provided.

[0025] The utility model is further illustrated by combining with the drawings and specific embodiments, as Figures 1-5 Illustration, according to the clothing material automatic sorting device for clothing manufacturing of the utility model embodiment, including conveying belt 1, the top end both sides of conveying belt 1 are provided with vertical plate 2, the top end of vertical plate 2 is provided with U-shaped plate 3, the bottom end middle part of U-shaped plate 3 is provided with material detector 4;The one side of one end of conveying belt 1 is provided with blanking mechanism 5, the other end both sides of conveying belt 1 are provided with pushing mechanism 6, the bottom of pushing mechanism 6 is provided with collection box 7, and the one side of conveying belt 1 is provided with control panel 8.

[0026] With the cooperation of the conveying belt 1, the material detector 4, the discharging mechanism 5 and the pushing mechanism 6, each kind of clothing material can be detected one by one, the accuracy and reliability of detection are improved, then different clothing materials are efficiently sorted, the speed and accuracy of sorting are improved, manual intervention is reduced, the risk of operation error is reduced, and the overall sorting efficiency is improved; under the cooperation of the conveying belt 1, the material detector 4 and the discharging mechanism 5, each kind of clothing material can be detected one by one, so that each piece of clothing material can pass through the detection of the material detector 4, not only the accuracy and reliability of detection are improved, but also a good foundation is laid for subsequent sorting work, and the possibility of material mixing is reduced; under the cooperation of the conveying belt 1, the material detector 4 and the pushing mechanism 6, it is ensured that the clothing material can be more conveniently pushed into the specified collecting box 7, efficient sorting is realized, the speed and accuracy of sorting are improved, manual intervention is reduced, the risk of operation error is reduced, and the overall sorting efficiency is improved.

[0027] It should be explained that the material detector 4 is usually composed of a sensor, a signal processing unit, a display, a control unit, a power supply, a data storage and transmission module, a calibration device and a shell; the sensor is responsible for detecting and measuring the physical or chemical properties of the material, such as hardness, density, spectral characteristics, etc.; the signal processing unit processes and converts the signals collected by the sensor to obtain readable data; the display is used to display the information of the detection results in real time, which can be an LCD screen, an LED indicator or a computer interface, etc.; the control unit includes a microprocessor or a microcontroller, which is responsible for controlling the entire detection process, processing data and communicating with other components; the power supply provides the power required by the device, which can be a built-in battery or an external power adapter; the data storage and transmission module is used to store the detection results and parameter settings, which can support USB, Bluetooth or Wi-Fi data transmission methods, so as to connect with other devices or computers; the calibration device is used to calibrate the detector regularly to ensure the accuracy and reliability of the detection results; the shell protects the internal components and provides a structure design convenient for operation and carrying; the material detector 4 is electrically connected with the control panel 8, and the working principle and structure of the material detector 4 are prior art, which will not be described here.

[0028] In addition, the automatic clothing material sorting device for clothing manufacturing can not only sort clothing materials, but also change the parameters of the discharging mechanism 5 and the pushing mechanism 6, adapt to the sorting of other finished clothing according to different parameters, and improve the accuracy and efficiency of the finished clothing in the sorting process.

[0029] In one embodiment, for the above-mentioned discharging mechanism 5, the discharging mechanism 5 comprises a plurality of support columns 501 arranged on one side of one end of the conveying belt 1, wherein the inside of one of the support columns 501 is provided with a rotating shaft 502, the top end of the rotating shaft 502 is provided with a disc 503, the outside of the disc 503 is uniformly provided with a plurality of intercepting rods 504 matched with the conveying belt 1, the bottom end of the rotating shaft 502 is provided with a ratchet wheel 505; one side of one of the support columns 501 is provided with a support plate 506, the bottom end of the support plate 506 is provided with a fixing column 507, the outside of the fixing column 507 is provided with a spring 508, the other end of the spring 508 is provided with a ratchet claw 509 matched with the ratchet wheel 505, the top end of the ratchet claw 509 is movably connected with one of the support columns 501; the side of the ratchet claw 509 away from the spring 508 is provided with a cylinder 510, the inside of the cylinder 510 is provided with a connecting rod 511, the other end top of the connecting rod 511 is provided with a poking rod 512 matched with the conveying belt 1, and one end bottom of the poking rod 512 is movably connected with one of the support columns 501, so as to realize the one-by-one detection of each clothing material, ensure that each clothing material can pass through the detection of the material detector 4, not only improve the accuracy and reliability of the detection, but also lay a good foundation for the subsequent sorting work, and reduce the possibility of material mixing.

[0030] The working principle of the discharging mechanism 5 is as follows: under the action of the control panel 8, the conveying belt 1 is controlled and started, and under the action of the conveying belt 1, the garment material is moved towards the material detector 4. In the moving process, the first garment material passes through the intercepting rod 504, and the remaining garment material is intercepted by the intercepting rod 504. Then, when the first garment material reaches the position of the poking rod 512, the first garment material is moved forward under the power of the conveying belt 1, and the poking rod 512 is also moved forward. In the process of the first garment material continuously moving forward, the poking rod 512 returns to the original position after moving forward. Under the action of the supporting column 501, the poking rod 512 moves stably. In the process of the poking rod 512 moving forward, the connecting rod 511 is moved forward. In the process of the connecting rod 511 moving forward, the cylinder 510 is moved forward. In the process of the cylinder 510 moving forward, the pawl 509 is moved forward under the action of the spring 508 and the fixed column 507. In the process of the pawl 509 moving forward, the pawl 509 moves away from the ratchet wheel 505. Under the action of the conveying belt 1, the next garment material drives the intercepting rod 504 to rotate, and in the process of the intercepting rod 504 rotating, the disc 503 rotates, and in the process of the disc 503 rotating, the shaft 502 rotates, and in the process of the shaft 502 rotating, the ratchet wheel 505 rotates. In the process of the poking rod 512 moving backward to reset, the connecting rod 511 resets, and the connecting rod 511 resets the pawl 509. Since the ratchet wheel 505 rotates, when the pawl 509 resets, it will be clamped into the next position of the ratchet wheel 505 and intercept the next garment material. At this time, the garment material is discharged and detected one by one.

[0031] In one embodiment, for the above-mentioned pushing mechanism 6, the pushing mechanism 6 includes a supporting block 601 arranged on one side of one end of the conveying belt 1. The bottom of the supporting block 601 is provided with a motor 602. The output end of the motor 602 is provided with a rotating shaft 603 penetrating through the supporting block 601. The top end of the rotating shaft 603 is provided with a special-shaped gear 604. The top end of the supporting block 601 is symmetrically provided with F-shaped supporting plates 605. The interiors of the two F-shaped supporting plates 605 are provided with sliding plates 606. The inner walls of the sliding plates 606 are both provided with racks 607 matched with the special-shaped gear 604. One end of the sliding plate 606 is provided with a pushing plate 608 matched with the conveying belt 1. The pushing mechanism 6 includes a discharging plate 609 arranged on the other side of one end of the conveying belt 1 and matched with the pushing plate 608 and the collecting box 7. The shape of the discharging plate 609 is L-shaped, so as to ensure that the garment material can be more conveniently pushed into the designated collecting box 7, realize efficient sorting, improve the speed and accuracy of sorting, reduce manual intervention, reduce the risk of operation errors, and improve the overall sorting efficiency.

[0032] The working principle of the pushing mechanism 6 is as follows: under the action of the control panel 8, the motor 602 is controlled and started, and the rotating shaft 603 is driven to rotate under the action of the output shaft of the motor 602, the special-shaped gear 604 is driven to rotate in the process of the rotating shaft 603 rotating, the rack 607 engaged with the special-shaped gear 604 is driven to move in the process of the special-shaped gear 604 rotating, the sliding plate 606 is driven to move in the process of the rack 607 moving, the sliding plate 606 moves stably under the action of the two F-shaped support plates 605, the pushing plate 608 is driven to move in the process of the sliding plate 606 moving, and under the action of the control panel 8, the corresponding pushing plate 608 is controlled to push the garment material close to the blanking plate 609, and since the shape of the blanking plate 609 is L-shaped, the garment material can be more conveniently fallen into the collecting box 7 under the action of gravity.

[0033] In order to facilitate the understanding of the above technical scheme of the utility model, the working principle or operation mode of the utility model in the actual process will be described in detail.

[0034] In actual application, in the initial state, the operator places various garment materials on the conveying belt 1, under the action of the control panel 8, the conveying belt 1 is controlled and started, and the garment materials are driven to move to the material detector 4 under the action of the conveying belt 1, and the garment materials are ensured to pass through the material detector 4 in sequence and be detected under the action of the blanking mechanism 5, when the detection result comes out, the material detector 4 sends a signal to the control panel 8, under the action of the control panel 8, the corresponding pushing mechanism 6 is controlled and started through the detection result of the material detector 4, and the garment materials are pushed into the specific collecting box 7 under the action of the pushing mechanism 6.

[0035] The working principle of the blanking mechanism 5 and the pushing mechanism 6 is as shown above.

[0036] In summary, with the above technical scheme of the utility model, the utility model can detect each kind of clothing material one by one under the cooperation of the conveying belt 1, the material detector 4, the blanking mechanism 5 and the pushing mechanism 6, improve the accuracy and reliability of detection, then efficiently sort different clothing materials, improve the speed and accuracy of sorting, reduce manual intervention, reduce the risk of operation errors and improve the overall sorting efficiency; under the cooperation of the conveying belt 1, the material detector 4 and the blanking mechanism 5, the utility model realizes the detection of each kind of clothing material one by one, ensures that each clothing material can be detected by the material detector 4, improves the accuracy and reliability of detection, lays a good foundation for subsequent sorting work and reduces the possibility of material mixing; under the cooperation of the conveying belt 1, the material detector 4 and the pushing mechanism 6, the utility model ensures that the clothing material can be pushed into the designated collecting box 7 more conveniently, realizes efficient sorting, improves the speed and accuracy of sorting, reduces manual intervention, reduces the risk of operation errors and improves the overall sorting efficiency.

[0037] In the utility model, unless another definite provision and limitation, the terms "installation", "arrangement", "connection", "fixation", "screw connection" and the like terms should be understood broadly, for example, can be fixed connection, also can be detachable connection, or be integrated, can be mechanical connection, also can be electrical connection, can be direct connection, also can be indirect connection through intermediate medium, can be the communication of two elements or the interaction of two elements, unless another definite limitation, for the ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.

[0038] The above only is the preferred embodiment of the utility model, and does not limit the utility model, and any modification, equivalent replacement, improvement, etc. within the spirit and principle of the utility model should be included in the protection scope of the utility model.

Claims

1. An automatic sorting device for garment materials for garment manufacturing, comprising a conveyor belt (1), characterized in that, The top end of the conveying belt (1) is provided with a vertical plate (2), and the top end of the vertical plate (2) is provided with a U-shaped plate (3), and the bottom end of the U-shaped plate (3) is provided with a material detector (4). One side of one end of the conveying belt (1) is provided with a discharging mechanism (5), both sides of the other end of the conveying belt (1) are provided with a pushing mechanism (6), the bottom of the pushing mechanism (6) is provided with a collecting box (7), and one side of the conveying belt (1) is provided with a control panel (8). The discharging mechanism (5) comprises a plurality of support columns (501) arranged on one side of one end of the conveying belt (1), one of the support columns (501) is provided with a rotating shaft (502) inserted therein, the top end of the rotating shaft (502) is provided with a disc (503), the outer side of the disc (503) is uniformly provided with a plurality of intercepting rods (504) matched with the conveying belt (1), and the bottom end of the rotating shaft (502) is provided with a ratchet wheel (505). One side of one of the support columns (501) is provided with a supporting plate (506), the bottom end of the supporting plate (506) is provided with a fixed column (507), the outer side of the fixed column (507) is provided with a spring (508), the other end of the spring (508) is provided with a ratchet pawl (509) matched with the ratchet wheel (505), and the top end of the ratchet pawl (509) is movably connected with one of the support columns (501). The other side of the ratchet pawl (509) away from the spring (508) is provided with a cylindrical column (510), the inside of the cylindrical column (510) is provided with a connecting rod (511), the other end of the connecting rod (511) is provided with a pushing rod (512) matched with the conveying belt (1), and one end of the pushing rod (512) is movably connected with one of the support columns (501).

2. The automatic garment material sorting device for garment manufacturing according to claim 1, wherein The pushing mechanism (6) comprises a support block (601) arranged on one side of one end of the conveying belt (1), the bottom of the support block (601) is provided with a motor (602), the output end of the motor (602) is provided with a rotating shaft (603) penetrating through the support block (601), and the top end of the rotating shaft (603) is provided with a special-shaped gear (604).

3. The automatic garment material sorting device for garment manufacturing according to claim 2, wherein The top end of the support block (601) is provided with F-shaped supporting plates (605) symmetrically arranged on one side, the inside of the two F-shaped supporting plates (605) is provided with a sliding plate (606), the inner wall of the sliding plate (606) is provided with a rack (607) matched with the special-shaped gear (604) on both sides, and one end of the sliding plate (606) is provided with a pushing plate (608) matched with the conveying belt (1).

4. The automatic garment material sorting device for garment manufacturing according to claim 3, wherein The pushing mechanism (6) comprises a discharging plate (609) arranged on the other side of one end of the conveying belt (1) and matched with the pushing plate (608) and the collecting box (7), and the shape of the discharging plate (609) is L-shaped.

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