Surface disc brush device for coated glass production

Abstract

The utility model relates to the technical field of coated glass production, and discloses a surface disc brush device for coated glass production, which comprises a movable frame and a disc brush, positioning columns are movably mounted on the movable frame in a penetrating manner, the positioning columns are arranged on the movable frame in a linear array manner, the positioning columns in adjacent rows are sequentially arranged in a staggered manner, and the disc brush is arranged on the movable frame. According to the movable frame, a convenient fixing assembly is composed of a fixing plate, a movable block, an arc-shaped head, a spring, a corner wheel, a screwing ring and a connecting rope, so that the disc brushes are very simple and rapid to mount and dismount, meanwhile, single disc brushes are conveniently and independently replaced, the whole movable frame does not need to be dismounted, and the movable frame is convenient to mount and dismount. The cleaning device has the characteristics that the practicability is high, and the surface disc brush is convenient to replace.

Description

TECHNICAL FIELD

[0001] The utility model relates to the field of coated glass production technology, and specifically to a surface disc brush device for coated glass production. BACKGROUND

[0002] Coated glass is a kind of glass that has been specially treated, with one or more layers of metal, alloy or metal compound film coated on its surface to give the glass specific functions such as heat insulation, light reflection, and reduction of ultraviolet transmission. During the production of coated glass, it is crucial to maintain the cleanliness of the glass surface, as any stains or impurities can affect the quality of the coating and the performance of the final product.

[0003] Currently, the brush device generally uses a reciprocating frame, and multiple sets of disc brushes are assembled on the frame to ensure efficient cleaning. However, as the usage time increases, the disc brushes will gradually wear out and need to be regularly maintained or replaced to ensure cleaning effectiveness. However, the existing disc brush installation structure is often designed to be relatively complex, which results in a time-consuming and laborious process of disassembling and reassembling the disc brushes. This inconvenience increases the time for the production line to stop for maintenance, thereby negatively affecting production efficiency. Therefore, it is necessary to design a surface disc brush device for coated glass production that is highly practical and convenient to replace the surface disc brushes. SUMMARY

[0004] The utility model aims at providing a surface disc brush device for coated glass production to solve the problems raised in the background technology.

[0005] To solve the above technical problems, the utility model provides the following technical scheme: a surface disc brush device for coated glass production, comprising a moving frame and a disc brush, a positioning column is movably installed on the moving frame, the positioning columns are arranged in a linear array on the moving frame, the positioning columns in adjacent rows are arranged in a staggered manner, the disc brush and the positioning column are one-to-one corresponding, a connecting block is fixedly installed at the lower end of the positioning column, a butt joint groove is formed at the lower end of the connecting block, the butt joint groove is arranged in a regular hexagon in cross section, a connecting rod is fixedly installed at the upper end of the disc brush, the upper part of the connecting rod corresponds to the butt joint groove, a placing groove is formed in the side wall of the butt joint groove, the number of the placing grooves is six and they are arranged in a circumferential array, a convenient fixing assembly is arranged in the placing groove, the connecting rod is fixedly installed in the butt joint groove through the convenient fixing assembly, a control assembly is arranged at the upper end of the moving frame, and the control assembly controls the rotation of the disc brush for cleaning.

[0006] According to the technical scheme, the convenient fixing assembly comprises a fixed plate, a movable block, an arc-shaped head, a spring, a corner wheel, a screw ring and a connecting rope, the fixed plate is fixedly installed in the butt joint groove, the fixed plate is hollow, the movable block is movably installed in the placing groove through a limiting assembly, one end of the movable block adjacent to the butt joint groove is fixedly installed with the arc-shaped head, an arc-shaped groove is formed in the side wall of the upper end of the connecting rod, the arc-shaped groove and the arc-shaped head are correspondingly arranged, the spring is fixedly installed at the two ends of the fixed plate and the side wall of the movable block respectively, the corner wheels are symmetrically fixedly installed in the placing groove, a ring-shaped groove is formed in the side wall of the connecting block, the screw ring is movably installed in the ring-shaped groove through a movable assembly, and the screw ring and the movable block are fixedly connected through the connecting rope.

[0007] According to the technical scheme, the control assembly comprises a driving assembly and a transmission assembly, and the driving assembly drives the positioning column to rotate through the transmission belt of the transmission assembly.

[0008] According to the technical scheme, the driving assembly comprises a fixed seat, a servo motor, a shaft seat one, a connecting shaft one and a conical gear one, the fixed seat is fixedly installed on the upper end of the moving frame, the moving frame is fixedly installed with the servo motor at one end, the servo motor is fixedly installed with the connecting shaft one at the output end, the conical gear one is linearly arranged on the connecting shaft one, the shaft seat one is arranged between adjacent conical gears one, the shaft seat one is fixedly installed on the upper end of the moving frame, and the connecting shaft one is movably installed in the shaft seat one.

[0009] According to the technical scheme, the transmission assembly comprises a conical gear two, a shaft seat two, a conical gear three, a conical gear four and a connecting shaft two, the conical gear two is correspondingly arranged and fixedly installed on the upper end of the positioning column, the shaft seat two is linearly arranged on the upper end of the moving frame and located between adjacent positioning columns, the connecting shaft two is movably installed between the shaft seats two in each row, the conical gear three is linearly arranged on the connecting shaft two, the conical gear three is located between adjacent shaft seats two, the conical gear three and the conical gear two are correspondingly arranged and meshed with each other, the connecting shaft two is fixedly installed with the conical gear four at the tail end, and the conical gear four and the conical gear one are correspondingly arranged and meshed with each other.

[0010] According to the technical scheme, the upper end of the moving frame is provided with a transparent protective cover, the transparent protective cover and the moving frame are fixedly installed with mounting plates at two ends respectively, and the mounting plates are fixedly connected through fastening bolts.

[0011] Compared with the prior art, the present application has the following beneficial effects:

[0012] (1) Maintenance work is convenient: the convenient fixing assembly composed of fixed plate, movable block, arc head, spring, corner wheel, screw ring and connecting rope makes the installation and disassembly of the disc brush extremely simple and fast, and the individual disc brush can be replaced individually, without the need to disassemble the whole mobile frame, further shortening the maintenance and replacement time and ensuring the production efficiency;

[0013] (2) High-efficiency transmission system: through the cooperation of conical gear one, conical gear two, conical gear three and conical gear four, it is ensured that all positioning columns rotate synchronously and stably, and a driving source is not needed for each positioning column, which simplifies the overall structure and improves the efficiency, and this high-efficiency transmission mechanism not only improves the cleaning efficiency, but also reduces the energy loss and reduces the operation cost;

[0014] (3) High operation safety: the transparent protective cover installed on the mobile frame not only protects the internal mechanical parts from the influence of external environment such as dust and moisture, but also prevents the debris generated in the cleaning process from splashing to the external environment, and more importantly, it allows the operator to observe the working state of the internal equipment without opening the protective cover, so as to discover and solve problems in time, and ensure the safety of the workers. BRIEF DESCRIPTION OF DRAWINGS

[0015] The accompanying drawings are used to provide a further understanding of the present application, and constitute a part of the specification, and are used together with embodiments of the present application to explain the present application, and do not constitute a limitation on the present application. In the drawings:

[0016] Figure 1 is the first perspective view of the present application;

[0017] Figure 2 is the second perspective view of the present application;

[0018] Figure 3 is the third perspective view of the present application;

[0019] Figure 4 is the partial perspective view of the present application;

[0020] Figure 5 is the sectional view of the present application;

[0021] Figure 6 is the enlarged view of A in the present application Figure 5

[0022] ​As shown in the figure, 1 is a moving frame, 2 is a disc brush, 3 is a positioning column, 4 is a connecting block, 41 is an annular groove, 5 is a butt joint groove, 6 is a placing groove, 7 is a convenient fixing assembly, 71 is a fixed plate, 72 is a movable block, 73 is an arc-shaped head, 74 is a spring, 75 is a corner wheel, 76 is a screw ring, 77 is a connecting rope, 8 is a connecting rod, 81 is an arc-shaped groove, 9 is a control assembly, 91 is a driving assembly, 911 is a fixed seat, 912 is a servo motor, 913 is a shaft seat one, 914 is a connecting shaft one, 915 is a conical gear one, 92 is a transmission assembly, 921 is a conical gear two, 922 is a shaft seat two, 923 is a conical gear three, 924 is a conical gear four, 925 is a connecting shaft two, 10 is a transparent protective cover, and 11 is a mounting plate. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the present application.

[0024] Please refer to Figures 1-6 The present application provides a technical scheme: a surface disc brush device for coated glass production, which comprises a moving frame 1 and a disc brush 2. The moving frame 1 is provided with a positioning column 3 which is movably installed through the moving frame 1. The positioning columns 3 are arranged in a linear array on the moving frame 1. Adjacent rows of the positioning columns 3 are arranged in a staggered manner. The disc brush 2 and the positioning column 3 are arranged one by one. The lower end of the positioning column 3 is fixedly provided with a connecting block 4. The lower end of the connecting block 4 is provided with a butt joint groove 5. The butt joint groove 5 is arranged in a regular hexagonal cross-section. The upper end of the disc brush 2 is fixedly provided with a connecting rod 8. The upper part of the connecting rod 8 is arranged corresponding to the butt joint groove 5. The side wall of the butt joint groove 5 is provided with a placing groove 6. The number of the placing grooves 6 is six and they are arranged in a circumferential array. The placing groove 6 is provided with a convenient fixing assembly 7. The connecting rod 8 is fixedly installed in the butt joint groove 5 through the convenient fixing assembly 7. The upper end of the moving frame 1 is provided with a control assembly 9. The control assembly 9 controls the disc brush 2 to rotate and clean.

[0025] The mobile frame 1 in the application is the base frame of the whole device, supports and guides the disc brush 2 to reciprocate along the predetermined path, ensures the comprehensive coverage of the glass surface, the positioning column 3 is installed through the mobile frame 1, the positioning columns 3 are arranged in a linear array, and the positioning columns 3 in adjacent rows are arranged in turn, so as to optimize the space utilization and the cleaning path, the disc brush 2 is arranged one by one with the positioning column 3, each disc brush 2 is provided with a connecting rod 8, the top shape of the connecting rod 8 matches the butt joint groove 5 in the connecting block 4 at the lower end of the positioning column 3, the convenient fixing assembly 7 is located in the placing groove 6 in the side wall of the butt joint groove 5, there are six of them, which are arranged in a circumferential array, the function of the convenient fixing assembly 7 is to lock the connecting rod 8 in place after the connecting rod 8 is inserted into the butt joint groove 5, so as to prevent it from falling off during work, when the disc brush 2 needs to be replaced or maintained, the connecting rod 8 can be easily taken out by releasing the locking state of the convenient fixing assembly 7, so that the replacement time of the disc brush 2 is greatly shortened, and the single disc brush 2 is convenient to replace, without disassembling the mobile frame 1 as a whole, further shortening the maintenance and replacement time, the control assembly 9 is installed at the upper end of the mobile frame 1, responsible for controlling the rotating speed and direction of the disc brush 2, to ensure that it can effectively remove the stains on the glass surface;

[0026] Specifically, the convenient fixing assembly 7 comprises a fixed plate 71, a movable block 72, an arc-shaped head 73, a spring 74, a corner wheel 75, a screw ring 76 and a connecting rope 77, the fixed plate 71 is fixedly installed in the butt joint groove 5, the fixed plate 71 is hollow, the movable block 72 is movably installed in the placing groove 6 through a limiting assembly, the arc-shaped head 73 is fixedly installed at one end of the movable block 72 adjacent to the butt joint groove 5, an arc-shaped groove 81 is formed in the side wall of the upper end of the connecting rod 8, the arc-shaped groove 81 and the arc-shaped head 73 are arranged one by one, the spring 74 is fixedly installed at the side wall of the fixed plate 71 and the movable block 72 respectively, the corner wheel 75 is symmetrically fixedly installed in the placing groove 6, a ring-shaped groove 41 is formed in the side wall of the connecting block 4, the screw ring 76 is movably installed in the ring-shaped groove 41 through a movable assembly, and the screw ring 76 and the movable block 72 are fixedly connected through the connecting rope 77;

[0027] The fixed plate 71 is fixedly installed in the butt joint groove 5 as the core support structure of the whole convenient fixing assembly, and is designed as hollow to provide sufficient space for other components. It not only plays a fixing role, but also serves as a mounting base for the internal spring 74 and other elements. The movable block 72 is movably installed in the placing groove 6 through a limiting assembly, and can freely slide within a certain range. The limiting assembly is provided with a limiting block and a limiting groove, which is a common technical means in the technical field, and will not be described here. When the connecting rod 8 is inserted into the butt joint groove 5, the movable block 72 will shrink inward under the action of the spring 74. Once the connecting rod 8 is completely in place, the movable block 72 will automatically reset due to the elastic force of the spring 74, so that the arc-shaped head 73 is embedded into the arc-shaped groove 81 on the connecting rod 8, thereby locking the two together. The corner wheels 75 are symmetrically and fixedly installed in the placing groove 6, used to guide the movement path of the connecting rope 77, to ensure that it will not deviate or jam when pulling the movable block 72, which helps to improve the reliability and response speed of the system. The screw ring 76 is located in the annular groove 41 opened in the side wall of the connecting block 4, and can adjust the tension of the connecting rope 77 by rotating, indirectly affecting the position of the movable block 72. When the screw ring 76 is rotated, it will tighten the connecting rope 77, causing the movable block 72 to be pulled to the center position, so that the arc-shaped head 73 is separated from the arc-shaped groove 81. After the disassembly operation is completed, loosen the screw ring 76, and the movable block 72 returns to the original position under the action of the spring 74, which can significantly shorten the replacement time of the disc brush 2 and reduce the maintenance difficulty.

[0028] Specifically, the control assembly 9 comprises a driving assembly 91 and a transmission assembly 92, and the driving assembly 91 drives the positioning column 3 to rotate through the transmission belt of the transmission assembly 92.

[0029] Specifically, the driving assembly 91 comprises a fixed seat 911, a servo motor 912, a shaft seat one 913, a connecting shaft one 914 and a conical gear one 915. The fixed seat 911 is fixedly installed on the upper end of the moving frame 1. The moving frame 1 is fixedly installed at one end with the servo motor 912. The output end of the servo motor 912 is fixedly installed with the connecting shaft one 914. The conical gear one 915 is arranged in a linear array on the connecting shaft one 914. The adjacent conical gear one 915 is provided with the shaft seat one 913, which is fixedly installed on the upper end of the moving frame 1. The connecting shaft one 914 is movably installed in the shaft seat one 913.

[0030] The servo motor 912 is installed at one end of the moving frame 1 and is the core power source of the drive system. The bearing seat 913 is located between the adjacent bevel gears 915 and is fixedly installed on the upper end of the moving frame 1 to support the connecting shaft 914 and ensure its stable rotation. The connecting shaft 914 extends from the output end of the servo motor 912, passes through the bearing seat 913, and has multiple bevel gears 915 installed on it. When the servo motor 912 starts, it drives these bevel gears 915 to rotate synchronously through the connecting shaft 914.

[0031] Specifically, the transmission assembly 92 includes a second bevel gear 921, a second bearing seat 922, a third bevel gear 923, a fourth bevel gear 924, and a second connecting shaft 925. The second bevel gear 921 is correspondingly and fixedly installed on the upper end of the positioning post 3. The second bearing seat 922 is arranged in a linear array on the upper end of the movable frame 1 and located between adjacent positioning posts 3. The second connecting shaft 925 is movably installed between each row of the second bearing seat 922. The third bevel gear 923 is arranged in a linear array on the second connecting shaft 925 and is located between adjacent second bearing seat 922. The third bevel gear 923 and the second bevel gear 921 are correspondingly and mesh with each other. The fourth bevel gear 924 is fixedly installed at the end of the second connecting shaft 925. The fourth bevel gear 924 and the first bevel gear 915 are correspondingly and mesh with each other.

[0032] The second bearing seat 922 is also arranged in a linear array on the upper end of the moving frame 1, between adjacent positioning columns 3, to support the second connecting shaft 925 and ensure its smooth operation. The third bevel gear 923 is installed on the second connecting shaft 925, between adjacent bearing seats 922, and corresponds one-to-one with the second bevel gear 921 and meshes with each other. It can drive multiple sets of positioning columns 3 to rotate at the same time, without needing to equip each positioning column 3 with a separate drive source, which simplifies the overall structure and improves efficiency.

[0033] Specifically, the upper end of the movable frame 1 is provided with a transparent protective cover 10, and mounting plates 11 are fixedly installed at both ends of the transparent protective cover 10 and the movable frame 1, and the mounting plates 11 are fixedly connected to each other by fastening bolts.

[0034] The main function of the transparent protective cover 10 is to protect the internal mechanical parts from the influence of the external environment, such as dust and moisture, while preventing debris generated during cleaning from splashing into the external environment, ensuring the safety and hygiene of the work area. In addition, because it is made of transparent material, operators can observe the working status of the internal equipment without opening the protective cover, which is convenient for monitoring and timely detection of potential problems.

[0035] Working principle: the mobile frame 1 in the application is the basic frame of the whole device, supports and guides the disc brush 2 to reciprocate along the predetermined path, ensures the comprehensive coverage of the glass surface, the positioning column 3 is installed through the mobile frame 1, the positioning column 3 is arranged in the form of linear array, and the positioning columns 3 in adjacent rows are arranged in turn, so that the space utilization and the cleaning path are optimized, the disc brush 2 is arranged in one-to-one correspondence with the positioning column 3, each disc brush 2 is provided with a connecting rod 8, the top shape of the connecting rod 8 is matched with the connecting block 4 of the lower end of the positioning column 3, the convenient fixing assembly 7 is located in the placing groove 6 in the side wall of the docking groove 5, there are six, which are arranged in a circumferential array, the function of the convenient fixing assembly 7 is to lock the connecting rod 8 in place after being inserted into the docking groove 5, so as to prevent it from falling off during work, when the disc brush 2 needs to be replaced or maintained, the connecting rod 8 can be easily taken out by releasing the locking state of the convenient fixing assembly 7, so that the replacement time of the disc brush 2 is greatly shortened, and the single disc brush 2 is convenient to replace, without disassembling the mobile frame 1 as a whole, further shortening the maintenance and replacement time, the control assembly 9 is installed at the upper end of the mobile frame 1, responsible for controlling the rotating speed and direction of the disc brush 2, ensuring that it can effectively remove the stains on the glass surface.

[0036] It should be noted that, in this text, relational terms such as first and second are used only to distinguish one entity or operation from another, and do not necessarily require or imply that there is any such actual relationship or order between these entities or operations. Moreover, the terms "include", "contain" or any other variants thereof are intended to cover non-exclusive inclusion, so that the process, method, article or equipment including a series of elements not only includes those elements, but also includes other elements not explicitly listed or inherent to such process, method, article or equipment.

[0037] Finally, it should be noted that: the above only describes the preferred embodiments of the present application, and is not used to limit the present application, although the present application has been described in detail with reference to the foregoing embodiments, for those skilled in the art, the technical solutions recorded in the foregoing embodiments can be modified, or some technical features can be replaced. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.

Claims

1. A surface disc brush device for coated glass production, comprising a moving frame (1) and a disc brush (2), characterized in that: The mobile frame (1) is provided with positioning columns (3) installed movably through the mobile frame (1), the positioning columns (3) are arranged in a linear array on the mobile frame (1), the positioning columns (3) in adjacent rows are arranged in turn in a staggered manner, the disc brushes (2) and the positioning columns (3) are arranged in a one-to-one correspondence, the lower end of the positioning column (3) is fixedly provided with a connecting block (4), the lower end of the connecting block (4) is provided with a butt joint groove (5), the butt joint groove (5) is provided in a hexagonal cross section, the upper end of the disc brush (2) is fixedly provided with a connecting rod (8), the upper part of the connecting rod (8) is provided correspondingly to the butt joint groove (5), the side wall of the butt joint groove (5) is provided with a placing groove (6), the number of the placing grooves (6) is six and is arranged in a circumferential array, the placing groove (6) is provided with a convenient fixing assembly (7), the connecting rod (8) is fixedly installed in the butt joint groove (5) through the convenient fixing assembly (7), and the upper end of the mobile frame (1) is provided with a control assembly (9). The control assembly (9) controls the disc brush (2) to rotate and clean. 2.The surface disc brush device for producing coated glass according to claim 1, characterized in that: The convenient fixing assembly (7) comprises a fixed plate (71), a movable block (72), an arc-shaped head (73), a spring (74), a corner wheel (75), a screw ring (76) and a connecting rope (77). The fixed plate (71) is fixedly installed in the butt joint groove (5), and the fixed plate (71) is provided in a hollow manner. The movable block (72) is movably installed in the placing groove (6) through a limiting assembly, one end of the movable block (72) is fixedly provided with the arc-shaped head (73) adjacent to the butt joint groove (5), an arc-shaped groove (81) is formed in the upper end side wall of the connecting rod (8), the arc-shaped groove (81) and the arc-shaped head (73) are arranged in a one-to-one correspondence, the spring (74) is fixedly installed at both ends of the fixed plate (71) and the movable block (72), the corner wheel (75) is fixedly installed in the placing groove (6) in a symmetrical manner, the connecting block (4) is provided with a ring-shaped groove (41), the ring-shaped groove (41) is movably installed in the ring-shaped groove (41) through a movable assembly, and the screw ring (76) and the movable block (72) are fixedly connected through the connecting rope (77). 3.The surface disc brush device for producing coated glass according to claim 2, characterized in that: The control assembly (9) comprises a driving assembly (91) and a transmission assembly (92), and the driving assembly (91) drives the positioning column (3) to rotate through the transmission belt of the transmission assembly (92). 4.The surface disc brush device for producing coated glass according to claim 3, characterized in that: The driving assembly (91) includes a fixed seat (911), a servo motor (912), a shaft seat one (913), a connecting shaft one (914) and a bevel gear one (915), the fixed seat (911) is fixedly installed on the upper end of the moving frame (1), one end of the moving frame (1) is fixedly installed with the servo motor (912), the output end of the servo motor (912) is fixedly installed with the connecting shaft one (914), the bevel gear one (915) is arranged in a linear array on the connecting shaft one (914), the shaft seat one (913) is arranged between adjacent bevel gear one (915), and the shaft seat one (913) is fixedly installed on the upper end of the moving frame (1). The connecting shaft one (914) is movably installed in the shaft seat one (913). 5.The surface disc brush device for producing coated glass according to claim 4, characterized in that: The transmission assembly (92) includes a bevel gear two (921), a shaft seat two (922), a bevel gear three (923), a bevel gear four (924) and a connecting shaft two (925), the bevel gear two (921) and the positioning column (3) are arranged one by one on the upper end of the positioning column (3) and fixedly installed, the shaft seat two (922) is arranged in a linear array on the upper end of the moving frame (1) and located between adjacent positioning columns (3), the connecting shaft two (925) is movably installed between the shaft seat two (922) in each row, the bevel gear three (923) is arranged in a linear array on the connecting shaft two (925), the bevel gear three (923) is located between adjacent shaft seat two (922), the bevel gear three (923) and the bevel gear two (921) are arranged one by one and mesh with each other, and the connecting shaft two (925) is fixedly installed with the bevel gear four (924) at the tail end, the bevel gear four (924) and the bevel gear one (915) are arranged one by one and mesh with each other. 6.The surface disc brush device for producing coated glass according to claim 1, wherein: The upper end of the moving frame (1) is provided with a transparent protective cover (10), the transparent protective cover (10) and the moving frame (1) are fixedly installed with mounting plates (11) at both ends, and the mounting plates (11) are fixedly connected through fastening bolts.

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