Reel water cooling structure for aluminum alloy production

By incorporating cooling through-holes and water inlets/outlets at the tail end of the aluminum alloy spool, continuous and efficient cooling is achieved, solving specific problems that were not addressed in existing technologies. This enables uninterrupted water cooling, avoids the need for repeated insertion and removal of water pipes, improves production efficiency and cooling effect, and resolves the problem of rapid temperature rise in the spool.

CN223629248UActive Publication Date: 2025-12-05CHINA NON-FERROUS METALS PROCESSING TECH CO LTD +1
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Patent Information

Application Number
CN202423309632.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2025-12-05
Estimated Expiration
2034-12-31

AI Technical Summary

Technical Problem

In the current aluminum alloy coil winding process, the rapid rise in drum temperature leads to thermal expansion and contraction, causing movement obstruction. Furthermore, the existing cooling methods are inefficient and labor-intensive, making it difficult to meet market demands.

Method used

A cooling through hole is set inside the spindle, and a cooling water pipe is set in the cooling system. By adopting the specific technical measures or methods extracted from the cooling system in the patent application, the water inlet and outlet are set at the tail of the reel to achieve uninterrupted water cooling and avoid repeated insertion and removal of the water pipe.

Benefits of technology

It achieves uninterrupted and efficient cooling, reduces drum temperature, improves production efficiency, reduces processing difficulty and increases precision, reduces processing difficulty, increases processing difficulty, reduces production efficiency, reduces processing difficulty, improves product production efficiency, reduces processing difficulty, reduces processing difficulty, reduces processing difficulty, reduces processing difficulty, reduces processing difficulty, reduces processing difficulty, reduces processing difficulty.

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Abstract

The utility model discloses a reel water cooling structure for aluminum alloy production, which comprises a main shaft, a rotary oil cylinder, a hollow shaft, a reel sector plate and a wedge block, the center of the main shaft is provided with a cooling through hole, one end of the main shaft is provided with a plug, the other end of the main shaft is provided with a cooling system, and the cooling system comprises a cooling water pipe and a tail flange. The cooling water pipe is arranged in the cooling through hole, a plurality of supporting rings are evenly arranged on the surface of the peripheral side of the cooling water pipe, cooling water flows into the cooling water pipe from the water inlet and then flows into the center of the main shaft, the end of the main shaft is sealed through a plug, and the cooling water flows back and flows to the tail of the main shaft through the through holes formed in the supporting rings finally. Cooling water is led out of the winding drum from the water outlet in the tail flange through the guide pipe, circulation of the cooling water is achieved, the water inlet and the water outlet are both formed in the tail of the winding drum, a cooling water pipe does not need to be repeatedly inserted and pulled, continuous water cooling can be achieved, production stagnation cannot be caused, and the cooling effect is greatly improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to aluminium alloy coiled material hot rolling equipment technical field, specifically is a reel water cooling structure for aluminium alloy production. BACKGROUND

[0002] After aluminium alloy ingot is heated at high temperature, through the expansion and contraction of the reel drum, the winding and unloading operation of the aluminium alloy coiled material is realized.

[0003] During the winding process, the temperature of the aluminium alloy coiled material is kept between 200 DEG C and 300 DEG C, due to the heat conduction effect, the reel drum temperature rises rapidly, therefore the thermal expansion and contraction phenomenon will cause the movement of the reel sector plate to be blocked, which brings great inconvenience to production.

[0004] To solve this problem, the cooling methods used in production are: reel outside cooling (spraying, atomization or cold air blowing) and reel inside cooling (circulating water cooling, air cooling).

[0005] As for the reel outside cooling, the cooling effect of atomization and air cooling is not obvious, and when using emulsion spraying method for cooling, the evaporation of emulsion will cause pollution of the site environment, and other metal impurities in the equipment will be brought into the emulsion system, which will form product defects in the subsequent production.

[0006] As for the reel inside cooling, the effect of air cooling is not obvious due to the influence of the circulating loop (the amount of air out of the reel sector plate cannot be felt by hand in production). As for the circulating water cooling inside the reel, from the published related patents, if the circulating water is arranged on the sector plate, the cooling water circuit is led out along the radial direction of the sector plate. If the circulating water is arranged on the moving spindle, the cooling water enters from the tail of the spindle and is discharged from the end of the spindle. These two methods need to repeatedly install water pipe joints in production, on the one hand, water leakage is easy, on the other hand, the labor intensity is large, the production efficiency is low, and many inconveniences are brought to online production.

[0007] At present, with the increase of market demand for wide and high-precision aluminium alloy strip, the width of the strip has increased from 1850mm to 2800~3300mm, the length of the sector plate of the reel is greater than the width of the strip, and the length of the spindle is at least twice the width of the strip, that is, the length of the spindle is greater than 6500mm. At this time, the circulating holes are opened on the sector plate or the spindle, on the one hand, the machining difficulty and precision increase, on the other hand, the cooling water holes have small diameter, and the cooling and cooling effect is not ideal. Therefore, we propose a reel water cooling structure for aluminium alloy production. CONTENT OF THE UTILITY MODEL

[0008] The utility model discloses to overcome the present defect, provide a reel water cooling structure for aluminum alloy production, because the water inlet and outlet are all in the tail of the reel, do not need to repeatedly plug in and plug out the cooling water pipe, can realize uninterrupted water cooling, will not cause the stagnation of production, has improved the cooling effect greatly, can effectively solve the problem in the background art.

[0009] To realize above-mentioned purpose, the utility model provides following technical scheme: a reel water cooling structure for aluminum alloy production, including spindle, rotary oil jar, hollow shaft, reel sector plate and wedge, the centre of spindle is provided with cooling through -hole, and one end of spindle is provided with plug, and the other end of spindle is provided with cooling system, and the cooling system includes cooling water pipe and tail flange, and the cooling water pipe is arranged in cooling through -hole, and the outer circumferential side surface of cooling water pipe is evenly provided with a plurality of support rings, and the outer side of support ring supports the inside of cooling through -hole, and the side surface of tail flange is provided with water inlet and water outlet that are communicated with the inside of cooling water pipe and cooling through -hole respectively.

[0010] As a preferred technical scheme of the utility model, the tail flange and the cooling water pipe are connected through pipe threads.

[0011] As a preferred technical scheme of the utility model, the water inlet and the water outlet introduce and discharge cooling water through the pipe respectively.

[0012] As a preferred technical scheme of the utility model, the outer circumferential side surface of the support ring is provided with a sealing groove, and a sealing ring is arranged in the sealing groove.

[0013] As a preferred technical scheme of the utility model, the end of the spindle and the tail flange are fixedly connected through bolts.

[0014] As a preferred technical scheme of the utility model, the movable end of the rotary oil jar is connected with one end of the spindle on which the cooling system is installed.

[0015] As a preferred technical scheme of the utility model, the wedge is fixedly arranged on one end of the spindle away from the cooling system, and the reel sector plate is arranged at the wedge on the spindle.

[0016] As a preferred technical scheme of the utility model, the hollow shaft is fixedly installed on the external reduction gearbox, and the spindle moves in the cavity of the hollow shaft.

[0017] Compared with the prior art, the utility model discloses the beneficial effect is: the cooling through -hole of larger size is set up in the main shaft, and is provided with cooling system in the cooling through -hole, and the cooling water pipe in cooling system is used to pass in cooling water and carries out cooling to the main shaft and reel, and the cooling water flows into the main shaft heart from the water inlet, and then flows into the main shaft end portion has the plug seal, and the cooling water backflow, flows to the main shaft tail portion through the through -hole that sets up on a plurality of support rings, finally, the cooling water from the water outlet on the tail flange is guided to the reel outside through the catheter, realizes the circulation of cooling water, because the water inlet and outlet are all in the reel tail portion, do not need repeatedly plug -in and plug -out cooling water pipe, can realize the uninterrupted water cooling, will not cause the stagnation of production, has improved the cooling effect greatly, and the cooling through -hole of main shaft is larger, and the cooling capacity is stronger, can pass through the heat conduction effect, thereby reducing the overall temperature of reel, improve the cooling effect to reel, and reduce the processing difficulty. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 It is the structural schematic diagram of the utility model;

[0019] Figure 2 It is the structural schematic diagram of the cooling system of the utility model;

[0020] Figure 3 It is the structural schematic diagram of another embodiment of the utility model;

[0021] Figure 4 It is the sectional structure schematic diagram of the utility model Figure 3 .

[0022] In the drawing: 1 rotary oil cylinder, 2 cooling system, 3 main shaft, 4 hollow shaft, 5 reel sector plate, 6 wedge block, 7 support ring, 8 sealing ring, 9 cooling water pipe, 10 tail flange, 11 water outlet, 12 water inlet, 13 plug, 14 water inlet catheter, 15 water outlet catheter, 16 rotating cylinder, 17 annular plate, 18 water inlet area, 19 water outlet area, 20 fixed cylinder, 21 water outlet pipe, 22 water inlet pipe. DETAILED DESCRIPTION

[0023] The technical scheme in the embodiments of the utility model will be apparently and completely described below with the drawings in the embodiments of the utility model, and apparently, the described embodiments are only a part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the ordinary skill in the art without making the creative labor belong to the range of the utility model protection.

[0024] Please refer to Figures 1-2The utility model provides a technical scheme: a reel water cooling structure for aluminum alloy production, including spindle 3, rotary oil cylinder 1, hollow shaft 4, reel sector plate 5 and wedge block 6, the movable end of rotary oil cylinder 1 is connected with the one end of cooling system 2 installed on spindle 3, wedge block 6 is fixedly arranged on the one end of spindle 3 away from cooling system 2, reel sector plate 5 is arranged at wedge block 6 on spindle 3, spindle 3 moves left and right under the action of rotary oil cylinder 1, wedge block 6 is fixed on spindle 3 and can move along with spindle 3, and then push reel sector plate 5 to expand and shrink along the radial direction, realize the expansion and shrink function of reel, achieve the effect of tightening and loosening aluminum roll; hollow shaft 4 is installed and fixed on the external reduction gearbox, and spindle 3 moves in the cavity of hollow shaft 4.

[0025] The center of the spindle 3 is provided with a cooling through hole, the cooling through hole of the spindle 3 is larger, the cooling capacity is stronger, the overall temperature of the reel can be reduced through the heat conduction effect, the cooling effect of the reel is improved, and the processing difficulty is reduced.

[0026] One end of the spindle 3 is provided with a plug 13 to block and seal, to prevent water leakage; the other end of the spindle 3 is provided with a cooling system 2, the cooling system 2 includes a cooling water pipe 9 and a tail flange 10, the end of the spindle 3 and the tail flange 10 are fixedly connected by bolts, and a sealing ring is arranged on the connecting surface to prevent water leakage.

[0027] The cooling water pipe 9 is arranged in the cooling through hole, the tail flange 10 and the cooling water pipe 9 are connected by pipe threads, and a plurality of support rings 7 are uniformly welded on the outer circumferential surface of the cooling water pipe 9, the support rings 7 serve to fix and support the cooling water pipe 9; the support rings 7 are uniformly provided with through holes in the radial direction, which can realize the circulation and backflow of cooling water in the spindle 3, and the cooling water is led out from the tail of the spindle 3 through the water outlet 11.

[0028] The outside of the support ring 7 supports the inside of the cooling through hole, the side surface of the tail flange 10 is provided with a water inlet 12 and a water outlet 11 which are in communication with the inside of the cooling water pipe 9 and the cooling through hole respectively, the water inlet 12 and the water outlet 11 lead in and discharge cooling water through conduits, the cooling water flows into the cooling water pipe 9 from the water inlet 12, and then flows into the center of the spindle 3, the end of the spindle 3 is sealed by the plug 13, the cooling water backflows, flows to the tail of the spindle 3 through the through holes in the support rings 7, and finally, the cooling water is led to the outside of the reel through the water outlet 11 on the tail flange 10 through the conduit, realizing the circulation of the cooling water, since the water inlet and outlet are both at the tail of the reel, the cooling water pipe does not need to be repeatedly inserted and pulled out, uninterrupted water cooling can be realized, production stagnation is avoided, and the cooling effect is greatly improved.

[0029] In the preferred technical solution, the outer circumferential surface of the support ring 7 is provided with a sealing groove, and a sealing ring 8 is arranged in the sealing groove to seal and stabilize the support ring.

[0030] Please refer to Figures 3-4 The utility model provides another embodiment, with preceding embodiment is roughly same, difference lies in: the pipe includes with water inlet 12 connects the water inlet pipe 14 and with water outlet 11 connects the water outlet pipe 15, and water inlet pipe 14 and water outlet pipe 15 all are connected with rotating cylinder 16, and rotating cylinder 16 inside fixedly arranged with the annular plate 17 of coaxial with it, and annular plate 17 will rotating cylinder 16 inside partition into water inlet area 18 and water outlet area 19, and water inlet pipe 14 communicates with water inlet area 18, and water outlet pipe 15 communicates with water outlet area 19, and rotating cylinder 16 is rotationally arranged on fixed cylinder 20, and fixed cylinder 20 is internally through arranged with the water inlet pipe 22 of connecting with external cooling water inlet device, and the part of water inlet pipe 22 in fixed cylinder 20 inside is rotationally connected with the end of annular plate 17, and the outside of fixed cylinder 20 is fixedly arranged with the water outlet pipe 21 of communicating with water outlet area 19, and water outlet pipe 21 is connected with external cooling backwater device, and through annular plate 17, water inlet and water outlet are separated, and the inside is water inlet, and the outside is water outlet, and water inlet area 18 and water outlet area 19 can rotate simultaneously, and water inlet pipe 14 and water outlet pipe 15 can also rotate synchronously, and will not cause pipe winding and damage etc., can realize uninterrupted water circulation cooling, and the cooling effect is greatly improved, and the production progress is guaranteed.

[0031] Optionally, rotating cylinder 16 and fixed cylinder 20 between, annular plate 17 and water inlet pipe 22 between all are provided with rotary seal, can guarantee the sealing performance when each corresponding pipe connection can follow the rotation of main shaft 3, prevent water leakage.

[0032] The utility model discloses the part not disclosed in the prior art, and the specific structure, material and working principle are not described in detail. Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the utility model, and the scope of the utility model is defined by the appended claims and their equivalents.

Claims

1. A water-cooling structure for cooling a reel for producing an aluminum alloy, comprising a main shaft (3), a rotary oil cylinder (1), a hollow shaft (4), a reel sector plate (5), and a wedge block (6), characterized in that: The center of the main shaft (3) is provided with a cooling through hole, one end of the main shaft (3) is provided with a plug (13), the other end of the main shaft (3) is provided with a cooling system (2), the cooling system (2) comprises a cooling water pipe (9) and a tail flange (10), the cooling water pipe (9) is arranged in the cooling through hole, a plurality of support rings (7) are uniformly arranged on the outer circumferential side surface of the cooling water pipe (9), the support rings (7) are uniformly provided with through holes in the radial direction, and the outer side of the support rings (7) supports the inner side of the cooling through hole, the side surface of the tail flange (10) is respectively provided with a water inlet (12) and a water outlet (11) which are in communication with the inside of the cooling water pipe (9) and the cooling through hole.

2. The water cooling structure for the reel for producing aluminum alloy according to claim 1, characterized in that: The tail flange (10) and the cooling water pipe (9) are connected through pipe threads.

3. The water cooling structure for the reel for producing aluminum alloy according to claim 1, characterized in that: The water inlet (12) and the water outlet (11) respectively introduce and discharge cooling water through conduits.

4. The water cooling structure for the reel for producing aluminum alloy according to claim 1, characterized in that: The outer circumferential side surface of the support ring (7) is provided with a sealing groove, and the sealing groove is provided with a sealing ring (8).

5. The water cooling structure for the reel for producing aluminum alloy according to claim 1, characterized in that: The end of the main shaft (3) and the tail flange (10) are fixedly connected through bolts.

6. The water cooling structure for the reel for producing aluminum alloy according to claim 1, characterized in that: The movable end of the rotary oil cylinder (1) is connected with one end of the main shaft (3) on which the cooling system (2) is installed.

7. The water cooling structure for the reel for producing aluminum alloy according to claim 6, characterized in that: The wedge block (6) is fixedly arranged on one end of the main shaft (3) away from the cooling system (2), and the drum sector plate (5) is arranged at the wedge block (6) on the main shaft (3).

8. The water cooling structure for the reel for producing aluminum alloy according to claim 1, characterized in that: The hollow shaft (4) is fixedly installed on the external reduction gearbox, and the main shaft (3) moves in the cavity of the hollow shaft (4).

Citation Information

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