Tool and detection integrated device for installing charging support on automobile front anti-collision beam

Abstract

A tool and detection integrated device for mounting a charging support on an automobile front anti-collision beam relates to the technical field of automobile part manufacturing and is provided with a support mounting tool, a support hole site detection mechanism, an energy absorption box detection mechanism, an end cross beam gap detection mechanism and a cross beam upper gap detection mechanism. The two functions do not interfere with each other, a detection structure does not affect the assembling mechanism during assembling, after assembling is completed, the assembling mechanism is withdrawn, detection is directly carried out, procedures such as back-and-forth installation and detection of parts are reduced, the problems such as collision in the part transportation process are solved, and the production efficiency and the yield are improved.

Description

Technical Field

[0001] This utility model relates to the field of automotive parts manufacturing technology, and in particular to an integrated tooling and testing device for mounting a charging bracket on a front bumper beam of an automobile. Background Technology

[0002] like Figure 2 As shown, when installing the charging bracket 7 on the anti-collision beam 6, bolts 8 are used to fasten the charging bracket 7 to the anti-collision beam 6. During mass production, installation fixtures are required for positioning and installing the charging bracket. After installation, the position and dimensions need to be checked. If there are any dimensional problems when the dimensions are checked on the inspection fixture after assembly, the bracket needs to be returned to the assembly bench for reassembly and re-inspection. During the turnover process, parts are prone to collisions, which can cause the bracket to loosen, increasing the defect rate. Therefore, to solve the above problems, the industry urgently needs an integrated fixture and inspection device for installing charging brackets on automotive front anti-collision beams. Utility Model Content

[0003] The purpose of this invention is to provide an integrated tooling and testing device for installing charging brackets on automotive front anti-collision beams. Installation and testing are both completed on this device, which improves production efficiency and yield.

[0004] To achieve the above objectives, the present invention adopts the following technical solution:

[0005] An integrated tooling and testing device for mounting charging brackets on automotive front anti-collision beams includes bracket mounting tooling, bracket hole position detection mechanism, energy absorption box detection mechanism, end crossbeam gap detection mechanism, crossbeam upper gap detection mechanism, and base frame; the bracket mounting tooling, bracket hole position detection mechanism, energy absorption box detection mechanism, end crossbeam gap detection mechanism, and crossbeam upper gap detection mechanism are all mounted on the base frame.

[0006] The aforementioned integrated tooling and testing device for mounting charging brackets on automotive front anti-collision beams includes a tooling base, a cylinder, a contoured support plate, and bracket clamps. The tooling base is mounted on a base frame, the cylinder is mounted on the tooling base, and the contoured support plate is mounted above the cylinder. Two bracket clamps are provided, respectively located on the left and right sides of the contoured support plate, and both are mounted on the base frame via brackets.

[0007] The tool for mounting the charging support on the automobile front anti-collision beam and the detection integrated device, the support hole detection mechanism comprises a support hole detection mechanism base, a support hole detection mechanism rotating shaft, a support hole detection mechanism detection plate, a support hole detection mechanism detection pin and a handheld handle.

[0008] The tool for mounting the charging support on the automobile front anti-collision beam and the detection integrated device, the energy absorption box detection mechanism is symmetrically arranged on the left and right sides and comprises a sliding rail, an energy absorption box detection mechanism clamp and an energy absorption box detection block.

[0009] The tool for mounting the charging support on the automobile front anti-collision beam and the detection integrated device, the end cross beam gap detection mechanism is symmetrically arranged on the left and right sides and comprises an end cross beam gap detection mechanism base and an end cross beam gap detection mechanism detection plate.

[0010] The tool for mounting the charging support on the automobile front anti-collision beam and the detection integrated device, the cross beam upper gap detection mechanism is provided with four or more than four and is mounted on the bottom frame through a support.

[0011] The tool for mounting the charging support on the automobile front anti-collision beam and the detection integrated device, the cross beam upper gap detection mechanism is provided with four or more than four and is mounted on the bottom frame through a support.

[0012] The tool for mounting the charging support on the automobile front anti-collision beam and the detection integrated device, the cross beam upper gap detection mechanism is provided with four or more than four and is mounted on the bottom frame through a support.

[0013] The tool for mounting the charging support on the automobile front anti-collision beam and the detection integrated device, the cross beam upper gap detection mechanism is provided with four or more than four and is mounted on the bottom frame through a support. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1The utility model discloses a three-dimensional schematic view.

[0015] Figure 2 It is three-dimensional structure schematic diagram for support installation frock.

[0016] Figure 3 It is three-dimensional structure schematic diagram for support hole position detection mechanism.

[0017] In the drawing, various reference numerals respectively represent: 1, support installation frock, 1-1, frock base, 1-2, air cylinder, 1-3, profiling support plate, 1-4, support clamp, 2, support hole position detection mechanism, 2-1, support hole position detection mechanism base, 2-2, support hole position detection mechanism pivot, 2-3, support hole position detection mechanism detection plate, 2-4, support hole position detection mechanism detection pin, 2-5, handheld handle, 3, energy absorption box detection mechanism, 3-1, slide rail, 3-2, energy absorption box detection mechanism clamp, 3-3, energy absorption box detection block, 4, traction ring hole position detection pin, 5, end crossbeam gap detection mechanism, 5-1, end crossbeam gap detection mechanism base, 5-2, end crossbeam gap detection mechanism detection plate, 6, anti-collision beam, 6-1, energy absorption box, 6-2, connecting plate, 6-3, traction ring hole, 7, charging support, 8, bolt, 9, underframe, 10, crossbeam upper gap detection mechanism. DETAILED DESCRIPTION

[0018] The utility model will be further explained in connection with the drawings and examples.

[0019] The utility model discloses a frock and detection integration device of automobile front anti-collision beam installation charging support, as shown in Figure 1 Or Figure 2 Or Figure 3 As shown in the drawing, the anti-collision beam 6 is composed of a body, an energy absorption box 6-1 and a connecting plate 6-2, and the anti-collision beam body is provided with a traction ring hole 6-3, which is used for installing the traction device of the automobile. The utility model is used to install the charging support on the anti-collision beam 6 and to perform the detection work after installation.

[0020] The utility model discloses a front anti -collision beam mounting charging support's frock and detection integration device of car, is equipped with support installation frock 1, support hole position detection mechanism 2, energy -absorbing box detection mechanism 3, end crossbeam gap detection mechanism 5, crossbeam upper gap detection mechanism 10 and tow ring hole position detection pin 4, support installation frock 1 includes frock base 1 - 1, cylinder 1 - 2, profiling bolster 1 - 3, support clamp 1 - 4, support hole position detection mechanism 2 includes support hole position detection mechanism base 2 - 1, support hole position detection mechanism pivot 2 - 2, support hole position detection mechanism detection board 2 - 3, support hole position detection mechanism detection pin 2 - 4, handheld handle 2 - 5, energy -absorbing box detection mechanism 3 is provided with two around symmetry, and energy -absorbing box detection mechanism 3 includes slide rail 3 - 1, energy -absorbing box detection mechanism clamp 3 - 2, energy -absorbing box detection block 3 - 3, end crossbeam gap detection mechanism 5 is provided with two around symmetry, and includes end crossbeam gap detection mechanism base 5 - 1 and end crossbeam gap detection mechanism detection board 5 - 2, and crossbeam upper gap detection mechanism 10 is equipped with more than four, and tow ring hole position detection pin 4 sets up on the crossbeam upper gap detection mechanism 10 of the rightmost end.

[0021] The utility model discloses a front anti -collision beam mounting charging support's frock and detection integration device of car, working principle: first, utilize the mounting hole on the flange of connecting plate 6 - 2 and position, place anti -collision beam 6 on the underframe 9, use energy -absorbing box detection mechanism clamp 3 - 2 and press tightly connecting plate 6 - 2, with anti -collision beam 6 is fixed. Second, cylinder 1 - 2 drives profiling bolster 1 - 3 and goes up, places charging support 7 on profiling bolster 1 - 3, is equipped with positioning pin on profiling bolster 1 - 3, with charging support 7 is positioned, uses support clamp 1 - 4 and is clamped tightly. Third, screw bolt 8, install charging support 7 on anti -collision beam 6. Third, loosen support clamp 1 - 4, cylinder 1 - 2 goes down, holds handheld handle 2 - 5, and turns over support hole position detection mechanism detection board 2 - 3 to the above of charging support 7, presses support hole position detection mechanism detection pin 2 - 4, and the hole of charging support 7 is passed through pin body and is qualified, uses pass -stop gauge and detects the flatness of charging support 7, and the gap between the upper plane of charging support 7 and support hole position detection mechanism detection board 2 - 3 lower plane is 5 ± 1mm and is qualified. Fourth, energy -absorbing box detection block 3 - 3 moves on slide rail 3 - 1, and detects when energy -absorbing box detection block 3 - 3 advances, and when retreats, it is convenient for anti -collision beam 6 to take out, turn over end crossbeam gap detection mechanism detection board 5 - 2, and detect the end position of anti -collision beam 6, turn over crossbeam upper gap detection mechanism 10, and detect the gap between the body upper plane of anti -collision beam 6 and detection tool, press tow ring hole position detection pin 4 and detect the position accuracy of tow ring hole 6 - 3.

Claims

1. An integrated tooling and testing device for mounting charging brackets on automotive front anti-collision beams, characterized in that: The device comprises a bracket mounting tool (1), a bracket hole position detection mechanism (2), an energy absorption box detection mechanism (3), an end beam gap detection mechanism (5), an upper beam gap detection mechanism (10) and a chassis (9); the bracket mounting tool (1), the bracket hole position detection mechanism (2), the energy absorption box detection mechanism (3), the end beam gap detection mechanism (5) and the upper beam gap detection mechanism (10) are all mounted on the chassis (9).

2. The tool and detection integrated device for mounting the charging bracket on the automobile front bumper beam according to claim 1, characterized in that: The bracket mounting tool (1) comprises a tool base (1-1), a cylinder (1-2), a profiling support plate (1-3) and a bracket clamp (1-4); the tool base (1-1) is mounted on the chassis (9), the cylinder (1-2) is mounted on the tool base (1-1), and the profiling support plate (1-3) is mounted above the cylinder (1-2); the bracket clamp (1-4) is provided with two, which are respectively arranged on the left and right sides of the profiling support plate (1-3) and are both mounted on the chassis (9) by brackets.

3. The tool and detection integrated device for mounting the charging bracket on the automobile front bumper beam according to claim 1, characterized in that: The bracket hole position detection mechanism (2) comprises a bracket hole position detection mechanism base (2-1), a bracket hole position detection mechanism rotating shaft (2-2), a bracket hole position detection mechanism detection plate (2-3), a bracket hole position detection mechanism detection pin (2-4) and a handheld handle (2-5); the bracket hole position detection mechanism base (2-1) is mounted on the chassis (9), the bracket hole position detection mechanism detection plate (2-3) is rotatably mounted on the bracket hole position detection mechanism base (2-1) through the bracket hole position detection mechanism rotating shaft (2-2), the bracket hole position detection mechanism detection pin (2-4) and the handheld handle (2-5) are both mounted on the bracket hole position detection mechanism detection plate (2-3), and the bracket hole position detection mechanism detection pin (2-4) is internally provided with a spring, and the pin body is movable up and down.

4. The tool and detection integrated device for mounting the charging bracket on the automobile front bumper beam according to claim 1, characterized in that: The energy absorption box detection mechanism (3) is symmetrically provided with two, and comprises a sliding rail (3-1), an energy absorption box detection mechanism clamp (3-2) and an energy absorption box detection block (3-3); the sliding rail (3-1) is mounted on the chassis (9), the energy absorption box detection block (3-3) is slidably mounted on the sliding rail (3-1), the energy absorption box detection mechanism clamp (3-2) surrounds the energy absorption box (6-1), is provided with four, and is mounted on the chassis (9) by brackets.

5. The tool and detection integrated device for mounting the charging bracket on the automobile front bumper beam according to claim 1, characterized in that: The end beam gap detection mechanism (5) is symmetrically provided with two, and comprises an end beam gap detection mechanism base (5-1) and an end beam gap detection mechanism detection plate (5-2); the end beam gap detection mechanism base (5-1) is mounted on the chassis (9), and the end beam gap detection mechanism detection plate (5-2) is rotatably mounted on the end beam gap detection mechanism base (5-1).

6. The tool and detection integrated device for mounting the charging bracket on the automobile front bumper beam according to claim 1, characterized in that: The upper beam gap detection mechanism (10) is provided with more than four, which are all mounted on the chassis (9) by brackets, and the upper ends are provided with rotatable detection blocks.

7. The tool and detection integrated device for mounting the charging bracket on the automobile front bumper beam according to claim 6, characterized in that: The rightmost end beam gap detection mechanism (10) is provided with a traction ring hole detection pin (4), which is internally provided with a spring, and the pin body is movable up and down.

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