Full-automatic production detection equipment for oven lamp
The fully automated production and testing equipment enables the automatic assembly and testing of oven light components, solving the problems of low efficiency, poor stability, and safety hazards in existing technologies, and improving the assembly qualification rate and testing accuracy.
Patent Information
- Application Number
- CN202423319777.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-12-05
- Estimated Expiration
- 2034-12-31
AI Technical Summary
The existing oven light parts have low assembly efficiency, high cost, poor assembly stability, and cumbersome and unstable manual inspection, which poses safety hazards and makes it difficult to achieve large-scale and efficient inspection.
A fully automated production and testing equipment was designed, including an assembly table, a testing table, and a material turntable. Through a feeding device, a pressing device, a spinning device, a pre-spinning device, and a re-spinning device, it realizes the automatic assembly of lamp holders, lamp housings, lamp beads, and lamp covers, as well as the current and voltage testing, achieving fully automated production.
It improves the assembly qualification rate and inspection accuracy of finished oven lamps, reduces manual workload and safety risks, and enables efficient inspection and classification of large-scale, high-volume finished oven lamps.
Smart Images

Figure CN223629885U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of automation production, and specifically relates to a full -automatic production detection equipment of oven lamp. BACKGROUND
[0002] The inside illuminating lamp of oven usually includes lamp holder, lamp shell, lamp bead and lamp shade, during assembly, the lamp holder is clamped on the lamp shell hole of the lamp shell, the lamp bead is placed in the shell hole and inserted on the lamp holder, the lamp shade is covered outside the lamp bead and is screwed on the lamp shell, such as the utility model patent for a lighting lamp for air fryer (CN202223218271.3), the utility model patent for a straight insertion type lamp (CN202320808500.2), the utility model patent for a sealing lighting device for oven (CN202322227796.1), the utility model patent for a self-adaptive tight mounting structure of oven lamp holder (CN202322400717.2) and the like.
[0003] However, the oven lamp accessories of the prior art are mostly assembled by workers, and the operation of workers not only has low production efficiency and high cost, but also the assembly stability between the lamp holder, the lamp shell, the lamp bead and the lamp shade is poor due to the working experience and working state of workers during the operation, and since the lamp bead and the lamp shade are fragile glass, the workers are prone to break the lamp bead and the lamp shade due to excessive force during assembly, increasing the risk of worker injury.
[0004] In addition, the oven lamp finished product after assembly also needs to be detected in terms of current and voltage to ensure its stable operation, and workers generally detect manually in the prior art, but a large number of oven lamp finished products cannot be detected one by one, and workers usually randomly detect dozens of products, and then calculate the defective rate, however, manual detection is tedious, time-consuming, low in efficiency and high in cost, and all unqualified oven lamp finished products cannot be removed, the detection result is unstable and has large error, and safety accidents may occur during manual detection.
[0005] Therefore, it is necessary to further improve. UTILITY MODEL CONTENT
[0006] The utility model aims at providing a full -automatic production detection equipment of oven lamp to overcome the defects in the prior art.
[0007] A full -automatic production detection equipment of oven lamp designed for this purpose, including assembly table, detection table, load transfer disc, the load transfer disc rotation is arranged on the assembly table, and the outer edge annular array has a plurality of lamp positioning seat.
[0008] The assembly table corresponds to the rotating annular array of the carrier turntable, and has a lamp holder loading station for loading lamp holders, a lamp shell loading station for loading lamp shells, a shell holder crimping station for crimping the lamp holder and the lamp shell, a lamp bead loading station for loading lamp beads, a lamp bead crimping station for crimping the lamp bead and the lamp holder, a lamp cover loading pre-assembly station for loading lamp covers and pre-assembling the lamp covers to the lamp shell, a lamp cover post-assembly station for re-assembling the lamp cover to the lamp shell, and a finished product transfer station for transferring the assembled oven lamp.
[0009] The detection table is located at the rear side of the assembly table and is provided with at least two parallel oven lamp detection stations corresponding to the finished product transfer station.
[0010] The lamp holder loading station is provided with a lamp holder vibrating disc for placing a plurality of lamp holders and a loading device for loading the lamp holders to the lamp positioning seat.
[0011] The lamp shell loading station is provided with a lamp shell vibrating disc for placing a plurality of lamp shells and the loading device for loading the lamp shells to the lamp positioning seat.
[0012] The lamp bead loading station is provided with a lamp bead vibrating disc for placing a plurality of lamp beads and the loading device for loading the lamp beads to the lamp holder.
[0013] The loading device comprises a loading column, a loading horizontal movement driver, a loading vertical movement driver, and a loading clamping driver.
[0014] The loading column is located outside the carrier turntable and is fixedly arranged on the assembly table, the loading horizontal movement driver is arranged on the loading column and is drivingly connected with the loading vertical movement driver, and the loading clamping driver is arranged on the loading vertical movement driver and drivingly connected with a loading clamping arm.
[0015] The loading clamping arm reciprocates laterally and vertically between the carrier turntable and the corresponding vibrating disc through the cooperation of the loading horizontal movement driver and the loading vertical movement driver, and the corresponding lamp holder, lamp shell, and lamp bead on the corresponding vibrating disc are sequentially conveyed through the driving of the loading clamping driver.
[0016] The shell holder crimping station is provided with a shell holder crimping device for crimping the lamp holder and the lamp shell, and the shell holder crimping device comprises a crimping stand, a crimping driver, and a crimping plate, wherein the crimping stand is located outside the carrier turntable and is fixedly arranged on the assembly table, the crimping driver is longitudinally fixed on the crimping stand and is drivingly connected with the crimping plate.
[0017] The pressing plate is driven by the pressing driver to longitudinally reciprocate on the pressing stand, and press the lamp shell on the lamp holder when longitudinally reciprocating.
[0018] The spinning device is arranged on the lamp bead spinning station to press the lamp bead on the lamp holder, and comprises a spinning stand, a spinning driver, and a spinning rod.
[0019] The spinning rod is driven by the spinning driver to longitudinally reciprocate on the spinning stand in a rotating manner, and press the lamp bead on the lamp holder when rotating longitudinally.
[0020] The pre-rotation device is arranged on the lamp cover feeding and pre-rotation station to feed and pre-rotate the lamp cover on the lamp shell, and comprises a pre-rotation stand, a pre-rotation transverse moving seat, a pre-rotation transverse moving driver, a pre-rotation transverse moving member, a pre-rotation longitudinal moving driver, a pre-rotation driver, a pre-rotation clamping driver, and a pre-rotation clamping arm.
[0021] The pre-rotation clamping arm is driven by the pre-rotation transverse moving driver and the pre-rotation longitudinal moving driver to reciprocate on the pre-rotation transverse moving seat in a transverse and longitudinal manner, and is driven by the pre-rotation clamping driver to clamp or release the lamp cover, and is driven by the pre-rotation driver to rotate on the pre-rotation transverse moving seat when clamping the lamp cover, so as to feed the lamp cover at the lamp cover vibrating disc discharge end to the lamp positioning seat, and pre-rotate the lamp cover on the lamp shell.
[0022] The rear lampshade mounting station is provided with a re-rotation device for re-rotating the lampshade on the lamp shell, and the re-rotation device comprises a re-rotation stand, a re-rotation driver, a re-rotation clamping driver, a re-rotation clamping arm, a re-rotation longitudinal moving seat, a re-rotation longitudinal moving driver, a re-rotation screw rod and a re-rotation longitudinal moving part. The re-rotation stand is fixedly arranged on the assembling table outside the material loading turntable. The re-rotation longitudinal moving seat is fixedly arranged on the re-rotation stand. The re-rotation longitudinal moving driver is fixedly arranged on the re-rotation longitudinal moving seat and is drivingly connected with the re-rotation screw rod. The re-rotation screw rod is longitudinally rotated on the re-rotation longitudinal moving seat by the driving of the re-rotation longitudinal moving driver and is drivingly connected with the re-rotation longitudinal moving part. The re-rotation driver is fixedly arranged on the re-rotation longitudinal moving part and is drivingly connected with the re-rotation clamping driver. The re-rotation clamping driver is drivingly connected with the re-rotation clamping arm.
[0023] The re-rotation clamping arm is longitudinally reciprocated on the re-rotation longitudinal moving seat by the cooperation of the re-rotation longitudinal moving driver, the re-rotation screw rod, the re-rotation longitudinal moving part, is clamped or released on the lampshade by the driving of the re-rotation clamping driver, and is rotated on the re-rotation longitudinal moving seat by the driving of the re-rotation driver when the lampshade is clamped, so as to re-rotate the lampshade on the lamp shell.
[0024] The finished product moving station is provided with a moving device for moving the oven lamp finished product, and the moving device comprises a lamp moving stand, a lamp transverse moving driver, a lamp longitudinal moving driver, a lamp moving clamping driver, a lamp moving clamping arm, a lamp transverse moving seat, a lamp moving rotation screw rod and a lamp longitudinal moving part. The lamp moving stand is fixedly arranged on the assembling table outside the material loading turntable. The lamp transverse moving seat is fixedly arranged on the lamp moving stand and is arranged above the lamp positioning seat and the assembling table outside. The lamp transverse moving driver is fixedly arranged on the lamp transverse moving seat and is drivingly connected with the lamp moving rotation screw rod. The lamp moving rotation screw rod is transversely rotated on the lamp transverse moving seat by the driving of the lamp transverse moving driver and is drivingly connected with the lamp longitudinal moving part. The lamp longitudinal moving driver is fixedly arranged on the lamp longitudinal moving part. The lamp moving clamping driver is fixedly arranged on the lamp longitudinal moving driver and is drivingly connected with the lamp moving clamping arm.
[0025] The lamp moving clamping arm clamps or releases the oven lamp finished product on the lamp positioning seat by the driving of the lamp moving clamping driver and is transversely and longitudinally reciprocated on the lamp transverse moving seat by the cooperation of the lamp transverse moving driver, the lamp moving rotation screw rod, the lamp longitudinal moving part and the lamp longitudinal moving driver, so as to move the oven lamp finished product to the oven lamp detection station.
[0026] The bottom center of the carrier carousel is provided with a support frame, the support frame is provided with a carousel reducer, and a carousel driver is connected through the carousel reducer, the carrier carousel is supported on the assembly table through the support frame, and rotates on the assembly table through cooperation of the carousel driver and the carousel reducer.
[0027] The feeding end of at least two of the oven lamp detection stations reciprocates left and right, and a feeding device is arranged thereon, the feeding device comprises a feeding fixing frame, a feeding profile assembly plate, a feeding driving motor, a feeding screw rod, a feeding guide rail, a feeding block and a lamp positioning seat, the feeding fixing frame is arranged at the feeding end of at least two of the oven lamp detection stations and is arranged on the detection table, the feeding profile assembly plate is arranged on the feeding fixing frame and extends along the left-right direction of the detection table, the feeding profile assembly plate is provided with a feeding profile assembly groove, the feeding driving motor is fixedly arranged on the feeding profile assembly plate and is drivingly connected with the feeding screw rod, the feeding screw rod rotates in the feeding profile assembly groove along the left-right direction of the detection table through driving of the feeding driving motor and is drivingly connected with the feeding block, the feeding guide rail is arranged in the feeding profile assembly groove along the left-right direction of the detection table, the feeding block is provided with a feeding sliding block and slides on the feeding guide rail through the feeding sliding block, and the lamp positioning seat is arranged on the feeding block.
[0028] The oven lamp detection device, the detection distribution device and the material collecting disc are sequentially arranged on each of the oven lamp detection stations.
[0029] The oven lamp detection device comprises a material moving support and a detection support, the material moving support is arranged on the detection table and is provided with a detection material mover, the detection material mover comprises a detection material moving fixing plate, a material moving profile assembly plate, a detection material moving driving motor, a detection material moving guide rail, a material moving screw rod and a material moving block, the detection material moving fixing plate is linearly arranged on the material moving support along the front-rear direction of the detection table, the material moving profile assembly plate is arranged on the detection material moving fixing plate and is provided with a material moving profile assembly groove, the detection material moving driving motor is fixedly arranged on the material moving profile assembly plate and is drivingly connected with the material moving screw rod, the material moving screw rod rotates in the material moving profile assembly groove along the front-rear direction of the detection table through driving of the detection material moving driving motor and is drivingly connected with the material moving block, the detection material moving guide rail is linearly arranged in the material moving profile assembly groove along the front-rear direction of the detection table, and the material moving block is provided with a detection lifter and a detection material moving sliding block and slides on the detection material moving guide rail through the detection material moving sliding block.
[0030] The detection elevator is drivenly connected with a detection material moving frame, the detection material moving frame is linearly arranged along the front-rear direction of the detection table, and a plurality of detection clamps for clamping or releasing the oven lamp products are arranged on the detection material moving frame; the detection support is linearly arranged along the front-rear direction of the detection table, and a plurality of detection clamps for clamping or releasing the oven lamp products are arranged on the detection support; a detection conductive end foot for conductive cooperation with the oven lamp product is arranged on each of the detection clamps; and a detection circuit for detecting the current and voltage of the oven lamp product is electrically connected to the detection conductive end foot.
[0031] The detection material distributing device comprises a material distributing support, a material distributor and a material distributing plate; the material distributing support is arranged on the detection table; the material distributor is arranged on the material distributing support along the left-right direction of the detection table; the driving end of the material distributor is drivingly connected with the material distributing plate; and the material distributing plate is obliquely arranged towards the direction of the material collecting disc and reciprocally moves left and right relative to the material collecting disc through the driving of the material distributor.
[0032] The material collecting disc is provided with one qualified product cavity and one unqualified product cavity and is separated left and right, or the material collecting disc is provided with two qualified product discs and two unqualified product discs and is arranged left and right.
[0033] The lamp holder loading station, the lamp shell loading station, the seat shell crimping station, the lamp bead loading station, the lamp bead spinning station, the lampshade loading and pre-assembly station, the lampshade post-assembly station and the product transferring station are arranged in an annular array on the assembling table, and a plurality of lamp positioning seats are arranged in an annular array on the material loading turntable, so that when the material loading turntable rotates relative to the assembling table, the plurality of lamp positioning seats can correspond to the lamp holder loading station, the lamp shell loading station, the seat shell crimping station, the lamp bead loading station, the lamp bead spinning station, the lampshade loading and pre-assembly station, the lampshade post-assembly station and the product transferring station in an annular manner, so as to ensure effective positioning of the oven lamp accessories and effective assembly of the accessories.
[0034] The lamp holder loading station can realize automatic loading of the lamp holder, the lamp shell loading station can realize automatic loading of the lamp shell, the seat shell crimping station can realize automatic crimping of the lamp holder and the lamp shell, the lamp bead loading station can realize automatic loading of the lamp bead, the lamp bead spinning station can realize automatic crimping of the lamp bead and the lamp holder, the lampshade loading and pre-assembly station can realize automatic loading of the lampshade and automatic pre-assembly of the lampshade and the lamp shell, the lampshade post-assembly station can realize automatic re-assembly of the lampshade and the lamp shell, and the product transferring station can automatically transfer the oven lamp product to the detection table.
[0035] In addition, the at least two oven lamp detection stations on the detection table can detect and classify the current and voltage of the oven lamp product without interference, interval and stop.
[0036] That is, the whole process of the accessory feeding, assembling, finished product transferring, detecting and classifying of the oven lamp is automatically carried out without manual participation, not only reduces the manual workload of the oven lamp finished product assembling and detecting, improves the detecting efficiency and reduces the labor cost, but also reduces the safety accident problems of the workers, in addition, can ensure the effective connection between the lamp holder, lamp shell, lamp bead and lamp shade, improve the assembling qualified rate of the oven lamp finished product, and can also ensure that the lamp holder, lamp shell, lamp bead and lamp shade will not be damaged during feeding and assembling, and the current and voltage detection and classification of the oven lamp finished product will not deviate due to manual participation, can effectively improve the detection and classification accuracy of the oven lamp finished product, at the same time, the large-scale and large-quantity detection and classification of the oven lamp finished product can be realized, so that the unqualified oven lamp finished product can be removed effectively, and the detection error can be avoided. BRIEF DESCRIPTION OF DRAWINGS
[0037] Figure 1 It is an assembly structure schematic view of one embodiment of the utility model.
[0038] Figure 2 It is another view assembly structure schematic view of one embodiment of the utility model.
[0039] Figure 3 It is still another view assembly structure schematic view of one embodiment of the utility model.
[0040] Figure 4 It is an exploded structure schematic view of one embodiment of the utility model.
[0041] Figure 5 It is an exploded structure schematic view of the assembling table, the material carrying turntable, the feeding device, the holder shell crimping device, the spinning device, the pre-spinning device, the re-spinning device and the transferring device of one embodiment of the utility model.
[0042] Figure 6 It is an assembly structure schematic view of the material carrying turntable.
[0043] Figure 7 It is an assembly sectional structure schematic view of the lamp holder, lamp shell, lamp bead, lamp shade and lamp positioning seat.
[0044] Figure 8 It is an exploded structure schematic view of the lamp holder, lamp shell, lamp bead, lamp shade and lamp positioning seat.
[0045] Figure 9 It is an assembly structure schematic view of the feeding device.
[0046] Figure 10 It is an exploded structure schematic view of the feeding device.
[0047] Figure 11 It is another view exploded structure schematic view of the feeding device.
[0048] Figure 12 Assembly view of the seat shell crimping device
[0049] Figure 13 Exploded view of the seat shell crimping device
[0050] Figure 14 Exploded view of the seat shell crimping device from another perspective.
[0051] Figure 15 Assembly view of the spinning device.
[0052] Figure 16 Exploded view of the spinning device.
[0053] Figure 17 Exploded view of the spinning device from another perspective.
[0054] Figure 18 Assembly view of the pre-spinning device.
[0055] Figure 19 Exploded view of the pre-spinning device.
[0056] Figure 20 Exploded view of the pre-spinning device from another perspective.
[0057] Figure 21 Assembly view of the re-spinning device.
[0058] Figure 22 Exploded view of the re-spinning device.
[0059] Figure 23 Exploded view of the re-spinning device from another perspective.
[0060] Figure 24 Assembly view of the transfer device.
[0061] Figure 25 Exploded view of the transfer device.
[0062] Figure 26 Exploded view of the transfer device from another perspective.
[0063] Figure 27 Exploded view of the detection station, the feeding device, the oven lamp detection device, the detection distribution device, the collection tray.
[0064] Figure 28 Assembly view of the feeding device.
[0065] Figure 29 Exploded view of the feeding device.
[0066] Figure 30 It is assembly structure schematic view of oven lamp detection device.
[0067] Figure 31 It is exploded structure schematic view of oven lamp detection device.
[0068] Figure 32 It is assembly structure schematic view of detection material moving device.
[0069] Figure 33 It is exploded structure schematic view of detection material moving device.
[0070] Figure 34 It is assembly structure schematic view of detection clamp.
[0071] Figure 35 It is exploded structure schematic view of detection clamp.
[0072] Figure 36 It is assembly structure schematic view of detection clamp.
[0073] Figure 37 It is exploded structure schematic view of detection clamp.
[0074] Figure 38 It is assembly structure schematic view of detection material distributing device.
[0075] Figure 39 It is exploded structure schematic view of detection material distributing device. DETAILED DESCRIPTION
[0076] In order to make the above objectives, characteristics and advantages of the present application more apparent, specific embodiments of the present application will be described in detail below with reference to the drawings. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present application. It will be apparent, however, to one skilled in the art that the present application can be practiced without some or all of these details. In other instances, well known process steps have not been described in detail in order to avoid unnecessarily obscuring the present application. Accordingly, the present application is not intended to be limited by the specific embodiments disclosed below, which are meant only for purposes of illustration.
[0077] The present application will be further described below with reference to the drawings and embodiments.
[0078] Referring to Figures 1-39 The full-automatic production and detection equipment for the oven lamp includes an assembling table 100, a detection table Z and a material loading turntable X. The material loading turntable X is rotationally arranged on the assembling table 100 and has a plurality of lamp positioning seats Y arranged in a ring array outside.
[0079] The assembling table 100 corresponds to the rotating annular array of the carrier turntable X with a lamp holder loading station for loading the lamp holder 1, a lamp shell loading station for loading the lamp shell 2, a shell holder crimping station for crimping the lamp holder 1 and the lamp shell 2, a lamp bead loading station for loading the lamp bead 3, a lamp bead crimping station for crimping the lamp bead 3 and the lamp holder 1, a lamp shade loading and pre-assembly station for loading the lamp shade 4 and pre-assembly of the lamp shade 4 to the lamp shell 2, a lamp shade post-assembly station for post-assembly of the lamp shade 4 to the lamp shell 2, and a product transfer station for transferring the oven lamp product K after assembly of the lamp holder 1, the lamp shell 2, the lamp bead 3, and the lamp bead 3.
[0080] The detection table Z is located at the rear side of the assembling table 100 and corresponds to the product transfer station and is provided with at least two parallel oven lamp detection stations.
[0081] In this embodiment, the lamp holder loading station, the lamp shell loading station, the shell holder crimping station, the lamp bead loading station, the lamp bead crimping station, the lamp shade loading and pre-assembly station, the lamp shade post-assembly station, and the product transfer station are annularly arranged on the assembling table 100, and a plurality of lamp positioning seats Y are annularly arranged on the carrier turntable X, so that when the carrier turntable X rotates relative to the assembling table 100, the plurality of lamp positioning seats Y can correspond to the lamp holder loading station, the lamp shell loading station, the shell holder crimping station, the lamp bead loading station, the lamp bead crimping station, the lamp shade loading and pre-assembly station, the lamp shade post-assembly station, and the product transfer station, to ensure effective positioning of the oven lamp components and effective assembly of the components.
[0082] The lamp holder loading station can realize automatic loading of the lamp holder 1, the lamp shell loading station can realize automatic loading of the lamp shell 2, the shell holder crimping station can realize automatic crimping of the lamp holder 1 and the lamp shell 2, the lamp bead loading station can realize automatic loading of the lamp bead 3, the lamp bead crimping station can realize automatic crimping of the lamp bead 3 and the lamp holder 1, the lamp shade loading and pre-assembly station can realize automatic loading of the lamp shade 4 and automatic pre-assembly of the lamp shade 4 to the lamp shell 2, the lamp shade post-assembly station can realize automatic post-assembly of the lamp shade 4 to the lamp shell 2, and the product transfer station can automatically transfer the oven lamp product K to the detection table Z.
[0083] In addition, the at least two oven lamp detection stations on the detection table Z can detect and classify the current and voltage of the oven lamp product K without interference, without interval, and without pause.
[0084] That is, the whole process of the accessory feeding, assembly, finished product transfer, detection and classification of the oven lamp is automatically carried out without manual participation, not only reducing the manual workload of oven lamp assembly and finished product detection, improving detection efficiency and reducing labor cost, but also reducing the problem of safety accidents of workers, in addition, it can ensure the effective connection between the lamp holder 1, the lamp shell 2, the lamp bead 3 and the lamp shade 4, improve the assembly qualification rate of the oven lamp product K, and also ensure that the lamp holder 1, the lamp shell 2, the lamp bead 3 and the lamp shade 4 will not be damaged during feeding and assembly. The current and voltage detection and classification of the oven lamp product K will not deviate due to manual participation, which can effectively improve the detection and classification accuracy of the oven lamp product K, and realize large-scale and large-quantity detection and classification of the oven lamp product K, so as to effectively eliminate the oven lamp product K with unqualified detection and avoid detection errors.
[0085] The lamp holder feeding station is provided with a lamp holder vibration disc 10 for placing a plurality of lamp holders 1 and a feeding device A for feeding the lamp holders 1 to the lamp positioning seat Y.
[0086] The lamp shell feeding station is provided with a lamp shell vibration disc 20 for placing a plurality of lamp shells 2 and a feeding device A for feeding the lamp shells 2 to the lamp positioning seat Y.
[0087] The lamp bead feeding station is provided with a lamp bead vibration disc 30 for placing a plurality of lamp beads 3 and a feeding device A for feeding the lamp beads 3 to the lamp holder 1.
[0088] The feeding device A includes a feeding column A1, a feeding horizontal movement driver A2, a feeding longitudinal movement driver A3 and a feeding clamping driver A4.
[0089] The feeding column A1 is located outside the loading turntable X and is fixedly arranged on the assembly table 100. The feeding horizontal movement driver A2 is arranged on the feeding column A1 and is drivingly connected with the feeding longitudinal movement driver A3. The feeding clamping driver A4 is arranged on the feeding longitudinal movement driver A3, and a feeding clamping arm A5 is drivingly connected to the feeding clamping driver A4.
[0090] The feeding clamping arm A5 reciprocates horizontally and vertically between the loading turntable X and the corresponding vibration disc through the cooperation of the feeding horizontal movement driver A2 and the feeding longitudinal movement driver A3, and the corresponding lamp holder 1, lamp shell 2 and lamp bead 3 on the corresponding vibration disc are transported one by one through the driving of the feeding clamping driver A4.
[0091] The upper feeding vertical column A1 is provided with an upper feeding horizontal moving driver assembly seat A6, which is transversely fixed on the upper feeding vertical column A1 and has two ends located above the lamp positioning seat Y and the corresponding vibrating disc discharge end respectively. The upper feeding horizontal moving driver A2 is transversely fixed on the upper feeding horizontal moving driver assembly seat A6. The driving end of the upper feeding horizontal moving driver A2 is drivingly connected with the upper feeding horizontal moving block A7. The upper feeding vertical moving driver A3 is longitudinally fixed on the upper feeding horizontal moving block A7. The driving end of the upper feeding vertical moving driver A3 is drivingly connected with the upper feeding vertical moving block A10. The upper feeding clamping driver A4 is longitudinally fixed on the upper feeding vertical moving block A10. The upper feeding clamping driver A4 is drivingly connected with the upper feeding clamping arm A5.
[0092] The upper feeding horizontal moving driver A2 and the upper feeding vertical moving driver A3 are used to drive the upper feeding clamping driver A4 to reciprocally move horizontally and vertically on the upper feeding vertical column A1. The upper feeding clamping driver A4 drives the upper feeding clamping arm A5 to open and close to clamp and automatically transport the lamp holder 1, the lamp shell 2 and the lamp bead 3 on the lamp holder vibrating disc 10, the lamp shell vibrating disc 20 and the lamp bead vibrating disc 30 respectively.
[0093] The upper feeding horizontal moving driver A2, the upper feeding vertical moving driver A3 and the upper feeding clamping driver A4 are all driving cylinders.
[0094] The driving end of the upper feeding vertical moving driver A3 is drivingly connected with the upper feeding vertical moving block A10. The upper feeding clamping driver A4 is longitudinally fixed on the upper feeding vertical moving block A10.
[0095] The upper feeding horizontal moving driver assembly seat A6 is further transversely fixed with the upper feeding horizontal moving sliding rail A8. The upper feeding horizontal moving block A7 is further fixed with the upper feeding horizontal moving sliding block A9, which is guided to slide on the upper feeding horizontal moving sliding rail A8.
[0096] The upper feeding horizontal moving sliding block A9 and the upper feeding horizontal moving sliding rail A8 are used to make the upper feeding horizontal moving block A7 reciprocally move horizontally on the upper feeding horizontal moving driver assembly seat A6 stably.
[0097] The upper feeding clamping arm A5 is provided with the upper feeding clamping part corresponding to the outer contour of the lamp holder 1, the lamp shell 2 and the lamp bead 3, so as to improve the clamping stability of the lamp holder 1, the lamp shell 2 and the lamp bead 3. In addition, the upper feeding clamping part can be further provided with a soft member, so that the upper feeding clamping part acts on the lamp holder 1, the lamp shell 2 and the lamp bead 3 through the soft member, which can further avoid the damage of the lamp holder 1, the lamp shell 2 and the lamp bead 3.
[0098] In the embodiment, the feeding horizontal movement driver A2 drives the feeding horizontal movement block A7 to move horizontally on the feeding horizontal movement driver assembly seat A6 through the cooperation of the feeding horizontal movement sliding block A9 and the feeding horizontal movement sliding rail A8. When the feeding horizontal movement block A7 moves horizontally, it drives the feeding vertical movement driver A3 to move horizontally. When the feeding vertical movement driver A3 works, it drives the feeding vertical movement block A10 to move vertically. When the feeding vertical movement block A10 moves vertically, it drives the feeding clamping driver A4 to move vertically. When the feeding clamping driver A4 works, it drives the feeding clamping arm A5 to open and close. When the feeding clamping arm A5 opens and closes, it clamps and takes the lamp holder 1, the lamp shell 2 and the lamp bead 3 and releases and places them.
[0099] The seat shell crimping device B for crimping the lamp holder 1 and the lamp shell 2 is arranged on the seat shell crimping station. The seat shell crimping device B comprises a crimping stand B1, a crimping driver B2 and a crimping plate B3. The crimping stand B1 is arranged outside the loading turntable X and fixed on the assembly table 100. The crimping driver B2 is fixed on the crimping stand B1 in the vertical direction and drivingly connected with the crimping plate B3.
[0100] The crimping plate B3 moves vertically on the crimping stand B1 through the driving of the crimping driver B2 and crimps the lamp shell 2 on the lamp holder 1 when it moves vertically.
[0101] In the embodiment, the crimping driver B2 drives the crimping plate B3 to move vertically to realize the automatic crimping of the lamp shell 2 and the lamp holder 1.
[0102] The crimping driver B2 is a driving cylinder and fixed on the crimping driver assembly seat B4 in the vertical direction. The crimping plate B3 is a plane plate.
[0103] In the embodiment, the crimping driver B2 is assembled on the crimping stand B1 through the crimping driver assembly seat B4, which improves the assembly convenience and stability of the crimping driver B2. The driving end of the crimping driver B2 is positioned towards the lamp positioning seat Y. Therefore, the crimping plate B3 is above the lamp positioning seat Y and can move vertically towards the lamp positioning seat Y. In addition, since the crimping plate B3 is a plane plate, it can stably press on the lamp shell 2 and the lamp holder 1, ensuring that the lamp shell 2 and the lamp holder 1 are uniformly stressed and avoiding the problems of shaking and deviation during crimping.
[0104] The spinning device C for crimping the lamp bead 3 on the lamp holder 1 is arranged on the lamp bead spinning station. The spinning device C comprises a spinning stand C1, a spinning driver C2 and a spinning rod C3. The spinning stand C1 is arranged outside the loading turntable X and fixed on the assembly table 100. The spinning driver C2 is fixed on the spinning stand C1 in the vertical direction and drivingly connected with the spinning rod C3.
[0105] The spinning rod C3 is driven to rotate and reciprocate longitudinally on the spinning stand C1 by the driving of the spinning driver C2, and the lamp bead 3 is pressed on the lamp holder 1 when the spinning rod C3 rotates longitudinally.
[0106] The spinning driver C2 is a driving motor, and a spinning speed reducer C4 is drivingly connected to the spinning driver C2, and the spinning speed reducer C4 is drivingly connected to the spinning rod C3.
[0107] The spinning stand C1 is provided with a spinning speed reducer assembly seat C5, and the spinning speed reducer C4 is longitudinally fixed on the spinning speed reducer assembly seat C5.
[0108] The spinning driver C2 is longitudinally fixed on the top of the spinning speed reducer C4, and is drivingly connected to the spinning rod C3 through the spinning speed reducer C4.
[0109] In the embodiment, the spinning speed reducer C4 is assembled on the spinning stand C1 through the spinning speed reducer assembly seat C5, which can improve the assembly convenience and stability of the spinning speed reducer C4, and the spinning driver C2 is assembled on the top of the spinning speed reducer C4, so that the spinning driver C2, the spinning speed reducer C4 and the spinning rod C3 are arranged on the same longitudinal axis.
[0110] When the spinning speed reducer C4 works, the driving end thereof is decelerated through the spinning speed reducer C4 and then drivingly connected to the spinning rod C3, so as to avoid the problem that the driving end of the spinning driver C2 directly presses the lamp bead 3, causing the lamp bead 3 to be broken and damaged.
[0111] The lamp cover loading and pre-assembly station is provided with a lamp cover vibration disc 40 for placing a plurality of lamp covers 4, and a pre-assembly device D for loading the lamp cover 4 and pre-assembling the lamp cover 4 to the lamp shell 2. The pre-assembly device D comprises a pre-assembly stand D1, a pre-assembly transverse moving seat D2, a pre-assembly transverse moving driver D3, a pre-assembly transverse moving part D4, a pre-assembly longitudinal moving driver D5, a pre-assembly driver D6, a pre-assembly clamping driver D7 and a pre-assembly clamping arm D8. The pre-assembly stand D1 is located outside the loading turntable X and is fixed on the assembly table 100. The pre-assembly transverse moving seat D2 is transversely fixed on the pre-assembly stand D1 and the two ends thereof are located above the lamp positioning seat Y and the discharge end of the lamp cover vibration disc 40 respectively. The pre-assembly transverse moving driver D3 is transversely fixed on the pre-assembly transverse moving seat D2 and is drivingly connected to the pre-assembly transverse moving part D4. The pre-assembly longitudinal moving driver D5 is longitudinally fixed on the pre-assembly transverse moving part D4. The pre-assembly driver D6 is longitudinally fixed on the pre-assembly longitudinal moving driver D5 and is drivingly connected to the pre-assembly clamping driver D7. The pre-assembly clamping driver D7 is drivingly connected to the pre-assembly clamping arm D8.
[0112] The pre-rotation clamping arm D8 is reciprocated horizontally on the pre-rotation horizontal moving seat D2 by the pre-rotation horizontal moving driver D3 and the pre-rotation longitudinal moving driver D5, and the pre-rotation clamping driver D7 is driven to clamp or release the lampshade 4, and the pre-rotation driver D6 is driven to rotate on the pre-rotation horizontal moving seat D2 when the lampshade 4 is clamped, so as to transport the lampshade 4 at the discharge end of the lampshade vibration disc 40 to the lamp positioning seat Y and pre-rotate the lampshade 4 on the lamp shell 2.
[0113] In the embodiment, the pre-rotation horizontal moving driver D3 drives the pre-rotation horizontal moving part D4 to reciprocate horizontally on the pre-rotation horizontal moving seat D2, so that the pre-rotation longitudinal moving driver D5, the pre-rotation driver D6, the pre-rotation clamping driver D7 and the pre-rotation clamping arm D8 are reciprocated horizontally, the pre-rotation longitudinal moving driver D5 drives the pre-rotation clamping driver D7 and the pre-rotation clamping arm D8 to reciprocate longitudinally on the pre-rotation horizontal moving seat D2, and the pre-rotation clamping arm D8 is driven by the pre-rotation clamping driver D7 to clamp the lampshade 4 at the discharge end of the lampshade vibration disc 40 and move towards the lamp positioning seat Y, and the pre-rotation driver D6 is driven to pre-rotate the lampshade 4 on the lamp shell 2.
[0114] The pre-rotation horizontal moving seat D2 is also horizontally fixed with a pre-rotation horizontal moving guide rail D9, and the pre-rotation horizontal moving part D4 is fixed with a pre-rotation horizontal moving slider D10 which is guided to slide on the pre-rotation horizontal moving guide rail D9.
[0115] In the embodiment, the pre-rotation horizontal moving slider D10 and the pre-rotation horizontal moving guide rail D9 are matched to enable the pre-rotation horizontal moving part D4 to reciprocate horizontally stably on the pre-rotation horizontal moving seat D2, thereby ensuring that the pre-rotation longitudinal moving driver D5, the pre-rotation driver D6, the pre-rotation clamping driver D7 and the pre-rotation clamping arm D8 can reciprocate horizontally stably.
[0116] The pre-rotation longitudinal moving driver D5 is also fixed with a pre-rotation longitudinal moving driving plate D11, the pre-rotation longitudinal moving driving plate D11 is longitudinally fixed with a pre-rotation longitudinal guide rail D12, the pre-rotation longitudinal guide rail D12 is guided to slide with a pre-rotation longitudinal slider D13, the pre-rotation longitudinal slider D13 is fixedly connected with a pre-rotation adapter plate D14, the pre-rotation driver D6 is a driving motor, and the driving end of the pre-rotation driver D6 is drivingly connected with a pre-rotation speed reducer D15, the pre-rotation speed reducer D15 is longitudinally fixed on the pre-rotation adapter plate D14 and drivingly connected with the pre-rotation clamping driver D7.
[0117] In the embodiment, the cooperation of the pre-rotation joint longitudinal slider D13 and the pre-rotation joint longitudinal guide rail D12 enables the pre-rotation joint driver D6, the pre-rotation joint speed reducer D15, the pre-rotation joint clamping driver D7 and the pre-rotation joint clamping arm D8 to realize stable longitudinal reciprocating movement. In addition, fixing the pre-rotation joint longitudinal movement driver D5 on the pre-rotation joint transverse movement part D4 and fixing the pre-rotation joint speed reducer D15 on the pre-rotation joint adapter plate D14 can effectively improve the assembly stability of the pre-rotation joint longitudinal movement driver D5 and the pre-rotation joint speed reducer D15. Meanwhile, the speed reduction effect of the pre-rotation joint speed reducer D15 can avoid the problem of damage to the lampshade 4 caused by the direct driving of the pre-rotation joint longitudinal movement driver D5 on the pre-rotation joint clamping driver D7.
[0118] The pre-rotation joint clamping arm D8 is arranged on the driving end of the pre-rotation joint clamping driver D7 and is provided with a pre-rotation joint clamping part corresponding to the outer contour of the lampshade 4.
[0119] In the embodiment, the shape of the pre-rotation joint clamping part corresponds to the outer contour of the lampshade 4, so that the pre-rotation joint clamping arm D8 can effectively clamp the lampshade 4 through the pre-rotation joint clamping part, thereby improving the clamping stability of the lampshade 4. In addition, a soft part can be arranged on the pre-rotation joint clamping part, so that the pre-rotation joint clamping part clamps the lampshade 4 through the soft part, which can further avoid damage to the lampshade 4.
[0120] The lampshade rear loading station is provided with a re-rotation device E for re-rotating the lampshade 4 on the lamp shell 2. The re-rotation device E includes a re-rotation stand E1, a re-rotation driver E2, a re-rotation clamping driver E3, a re-rotation clamping arm E4, a re-rotation longitudinal movement seat E5, a re-rotation longitudinal movement driver E6, a re-rotation lead screw E7 and a re-rotation longitudinal movement part E8. The re-rotation stand E1 is arranged outside the material loading turntable X and is fixed on the assembly table 100. The re-rotation longitudinal movement seat E5 is longitudinally fixed on the re-rotation stand E1. The re-rotation longitudinal movement driver E6 is longitudinally fixed on the re-rotation longitudinal movement seat E5 and is drivingly connected with the re-rotation lead screw E7. The re-rotation lead screw E7 is longitudinally rotated on the re-rotation longitudinal movement seat E5 by the driving of the re-rotation longitudinal movement driver E6 and is drivingly connected with the re-rotation longitudinal movement part E8. The re-rotation driver E2 is longitudinally fixed on the re-rotation longitudinal movement part E8 and is drivingly connected with the re-rotation clamping driver E3. The re-rotation clamping driver E3 is drivingly connected with the re-rotation clamping arm E4.
[0121] The re-rotation clamping arm E4 is longitudinally reciprocatingly moved on the re-rotation longitudinal movement seat E5 through the cooperation of the re-rotation longitudinal movement driver E6, the re-rotation lead screw E7 and the re-rotation longitudinal movement part E8. The re-rotation clamping arm E4 clamps or releases the lampshade 4 through the driving of the re-rotation clamping driver E3. When the lampshade 4 is clamped, the re-rotation clamping arm E4 is rotated on the re-rotation longitudinal movement seat E5 through the driving of the re-rotation driver E2, so as to re-rotate the lampshade 4 on the lamp shell 2.
[0122] In the embodiment, the re-connection longitudinal movement driver E6 drives the re-connection screw rod E7 to rotate on the re-connection longitudinal movement seat E5 when working, and the re-connection screw rod E7 drives the re-connection longitudinal movement piece E8 to move longitudinally on the re-connection longitudinal movement seat E5 when rotating, so that the re-connection driver E2, the re-connection clamping driver E3 and the re-connection clamping arm E4 can move longitudinally.
[0123] The re-connection longitudinal movement seat E5 is also longitudinally fixed with a re-connection longitudinal movement guide rail E9, and the re-connection longitudinal movement piece E8 is fixedly provided with a re-connection longitudinal movement sliding block E10 and guided to slide on the re-connection longitudinal movement guide rail E9 through the re-connection longitudinal movement sliding block E10.
[0124] In the embodiment, the cooperation of the re-connection longitudinal movement sliding block E10 and the re-connection longitudinal movement guide rail E9 enables the re-connection longitudinal movement piece E8 to stably move longitudinally on the re-connection longitudinal movement seat E5, thereby ensuring that the re-connection driver E2, the re-connection clamping driver E3 and the re-connection clamping arm E4 can stably move longitudinally.
[0125] The re-connection longitudinal movement seat E5 is provided with a longitudinal movement seat cavity E5.1, and the re-connection screw rod E7, the re-connection longitudinal movement piece E8, the re-connection longitudinal movement guide rail E9 and the re-connection longitudinal movement sliding block E10 are all located in the longitudinal movement seat cavity E5.1. The re-connection longitudinal movement seat E5 is also fixedly provided with a cavity cover plate E11, which covers the longitudinal movement seat cavity E5.1, and the re-connection longitudinal movement piece E8 at least partially extends out of the longitudinal movement seat cavity E5.1 and is fixedly connected with a re-connection driving seat E12.
[0126] In the embodiment, the longitudinal movement seat cavity E5.1 and the cavity cover plate E11 can effectively shield and protect the re-connection screw rod E7, the re-connection longitudinal movement piece E8, the re-connection longitudinal movement guide rail E9 and the re-connection longitudinal movement sliding block E10, so as to avoid the influence caused by foreign matter contacting the above-mentioned parts, and further improve the stability of the longitudinal movement of the re-connection driver E2, the re-connection clamping driver E3 and the re-connection clamping arm E4.
[0127] The re-connection longitudinal movement driver E6 is a driving motor and is longitudinally fixed on the top of the re-connection longitudinal movement seat E5. The driving end of the re-connection longitudinal movement driver E6 extends into the longitudinal movement seat cavity E5.1 and is drivingly connected with the re-connection screw rod E7.
[0128] The re-connection driver E2 is a driving motor and is longitudinally fixed on the top of the re-connection driving seat E12. The re-connection driver E2 is also drivingly connected with a re-connection speed reducer E13 and drivingly connected with the re-connection clamping driver E3 through the re-connection speed reducer E13.
[0129] The re-connection clamping driver E3 is a driving cylinder, and the re-connection speed reducer E13 is longitudinally fixed at the bottom of the re-connection driving seat E12 and drivingly connected with the re-connection clamping driver E3.
[0130] In the embodiment, the re-connection driver E2 and the re-connection speed reducer E13 are respectively arranged at the top and the bottom of the re-connection driving seat E12, which can improve the assembly convenience and stability of the re-connection driver E2 and the re-connection speed reducer E13. Meanwhile, the re-connection driver E2, the re-connection speed reducer E13 and the re-connection clamping driver E3 are drivingly connected with each other and arranged on the same longitudinal axis, which is beneficial to the power output, reduces the transmission loss and reduces the space occupancy. In addition, the re-connection speed reducer E13 can avoid the damage of the lampshade 4 caused by the direct driving of the re-connection clamping driver E3 on the re-connection driver E2.
[0131] The re-connection clamping arm E4 is arranged on the driving end of the re-connection clamping driver E3 and is provided with a re-connection clamping part corresponding to the outer contour of the lampshade 4.
[0132] In the embodiment, the re-connection clamping arm E4 is provided with the re-connection clamping part corresponding to the outer contour of the lampshade 4, so that the re-connection clamping arm E4 can effectively clamp the lampshade 4 through the re-connection clamping part, thereby improving the clamping stability of the lampshade 4. In addition, the re-connection clamping part can be provided with a soft member, so that the re-connection clamping part acts on the lampshade 4 through the soft member, which can further avoid the damage of the lampshade 4.
[0133] The finished product transfer station is provided with a transfer device F for transferring the oven lamp finished product K. The transfer device F includes a lamp transfer stand F1, a lamp horizontal transfer driver, a lamp vertical transfer driver F2, a lamp transfer clamping driver F3, a lamp transfer clamping arm F4, a lamp horizontal transfer seat F5, a lamp transfer screw rod F6 and a lamp vertical transfer member F7. The lamp transfer stand F1 is located outside the material loading turntable X and is fixed on the assembly table 100. The lamp horizontal transfer seat F5 is fixed horizontally on the lamp transfer stand F1, and both ends thereof are located above the lamp positioning seat Y and the assembly table 100 outside. The lamp horizontal transfer driver is fixed horizontally on the lamp horizontal transfer seat F5 and is drivingly connected with the lamp transfer screw rod F6. The lamp transfer screw rod F6 is driven to rotate horizontally on the lamp horizontal transfer seat F5 by the lamp horizontal transfer driver and is drivingly connected with the lamp vertical transfer member F7. The lamp vertical transfer driver F2 is longitudinally fixed on the lamp vertical transfer member F7. The lamp transfer clamping driver F3 is longitudinally fixed on the lamp vertical transfer driver F2 and is drivingly connected with the lamp transfer clamping arm F4.
[0134] The lamp transfer clamping arm F4 clamps or releases the oven lamp product K on the lamp positioning seat Y through the driving of the lamp transfer clamping driver F3, and moves on the lamp transverse moving seat F5 through the cooperation of the lamp transverse moving driver, the lamp transfer screw rod F6, the lamp longitudinal moving piece F7 and the lamp longitudinal moving driver F2, so as to transfer the oven lamp product K to the oven lamp detection station.
[0135] In the embodiment, the lamp transverse moving driver drives the lamp transfer screw rod F6 to rotate on the lamp transverse moving seat F5 during operation, and the lamp transfer screw rod F6 drives the lamp longitudinal moving piece F7 to reciprocate transversely on the lamp transverse moving seat F5 during rotation, so that the lamp longitudinal moving driver F2, the lamp transfer clamping driver F3 and the lamp transfer clamping arm F4 can reciprocate transversely, the lamp transfer clamping arm F4 can move towards the lamp positioning seat Y, clamp the oven lamp product K on the lamp positioning seat Y, make the clamped oven lamp product K leave the lamp positioning seat Y, and finally complete the transfer of the oven lamp product K.
[0136] The lamp transverse moving seat F5 is also transversely fixed with a lamp transverse moving guide rail F8, and the lamp longitudinal moving piece F7 is fixedly provided with a lamp longitudinal moving sliding block F9 and guided to slide on the lamp transverse moving guide rail F8 through the lamp longitudinal moving sliding block F9.
[0137] In the embodiment, the cooperation of the lamp longitudinal moving sliding block F9 and the lamp transverse moving guide rail F8 enables the lamp longitudinal moving piece F7 to stably reciprocate transversely on the lamp transverse moving seat F5, thereby ensuring that the lamp longitudinal moving driver F2, the lamp transfer clamping driver F3 and the lamp transfer clamping arm F4 can stably reciprocate transversely.
[0138] The lamp transverse moving seat F5 is also transversely fixed with a lamp transverse moving guide rail F8, and the lamp longitudinal moving piece F7 is fixedly provided with a lamp longitudinal moving sliding block F9 and guided to slide on the lamp transverse moving guide rail F8 through the lamp longitudinal moving sliding block F9.
[0139] In the embodiment, the cooperation of the lamp longitudinal moving sliding block F9 and the lamp transverse moving guide rail F8 enables the lamp longitudinal moving piece F7 to stably reciprocate transversely on the lamp transverse moving seat F5, thereby ensuring that the lamp longitudinal moving driver F2, the lamp transfer clamping driver F3 and the lamp transfer clamping arm F4 can stably reciprocate transversely.
[0140] The lamp transverse moving driver is a driving motor and is transversely fixed on one of the lamp transverse moving seat end plates F10, and the driving end of the lamp transverse moving driver extends into the lamp transverse moving seat recess F5.1 and is drivingly connected with the lamp transfer screw rod F6.
[0141] The outer cover plate F11 is fixedly arranged on the lamp transverse moving seat end plate F10, and a lamp transverse moving avoiding space F5.2 is formed between the outer cover plate F11 and the lamp transverse moving seat F5. The lamp longitudinal moving member F7 at least partially extends out of the lamp transverse moving seat cavity F5.1 through the lamp transverse moving avoiding space F5.2, and is fixedly connected with the lamp transverse moving connecting seat F12.
[0142] The lamp longitudinal moving driver F2 is a driving cylinder and is longitudinally fixed on the lamp transverse moving connecting seat F12.
[0143] The lamp longitudinal moving driver F2 is further fixedly arranged with a lamp moving and conveying clamping driving plate F13, and the lamp moving and conveying clamping driver F3 is a driving cylinder and is longitudinally fixed on the lamp moving and conveying clamping driving plate F13.
[0144] In the embodiment, the lamp transverse moving driver is fixed on the lamp transverse moving seat end plate F10, the lamp longitudinal moving driver F2 is fixed on the lamp transverse moving connecting seat F12, and the lamp moving and conveying clamping driver F3 is fixed on the lamp moving and conveying clamping driving plate F13, so that the assembly stability of the lamp transverse moving driver, the lamp longitudinal moving driver F2 and the lamp moving and conveying clamping driver F3 is effectively improved.
[0145] The lamp moving and conveying clamping arm F4 is arranged on the driving end of the lamp moving and conveying clamping driver F3, and is provided with a screwing clamping part corresponding to the outer contour of the oven lamp product K.
[0146] In the embodiment, since the shape of the screwing clamping part corresponds to the outer contour of the oven lamp product K, the lamp moving and conveying clamping arm F4 can effectively clamp the oven lamp product K through the screwing clamping part, so that the clamping stability of the oven lamp product K is improved. In addition, a soft member can be arranged on the screwing clamping part, so that the screwing clamping part clamps the product through the soft member, and the damage of the product can be further avoided.
[0147] The support frame X1 is arranged at the center of the bottom of the material carrying turntable X, the turntable speed reducer is arranged on the support frame X1, and the turntable driver is connected through the turntable speed reducer. The material carrying turntable X is supported on the assembly table 100 through the support frame X1, and rotates on the assembly table 100 through the cooperation of the turntable driver and the turntable speed reducer.
[0148] By using the speed reduction effect of the turntable speed reducer, the problem that the rotation speed of the material carrying turntable X is too fast caused by directly driving the material carrying turntable X by the turntable driver can be avoided, so that the rotation positioning of the material carrying turntable X is more accurate.
[0149] The feeding end of the at least two oven lamp detection workstations reciprocates left and right, and is provided with a feeding device G. The feeding device G comprises a feeding fixing frame G1.1, a feeding profile assembly plate G1.2, a feeding driving motor, a feeding screw rod G1.4, a feeding guide rail G1.5, a feeding block G1.6, and a lamp positioning seat Y. The feeding fixing frame G1.1 is located at the feeding end of the at least two oven lamp detection workstations and is arranged on the detection table Z. The feeding profile assembly plate G1.2 is arranged on the feeding fixing frame G1.1 and extends along the left-right direction of the detection table Z. The feeding profile assembly plate G1.2 is provided with a feeding profile assembly groove G1.8. The feeding driving motor is fixedly arranged on the feeding profile assembly plate G1.2 and is drivingly connected with the feeding screw rod G1.4. The feeding screw rod G1.4 rotates in the feeding profile assembly groove G1.8 along the left-right direction of the detection table Z by the driving of the feeding driving motor and is drivingly connected with the feeding block G1.6. The feeding guide rail G1.5 is arranged in the feeding profile assembly groove G1.8 along the left-right direction of the detection table Z. The feeding block G1.6 is provided with a feeding sliding block G1.9 and slides on the feeding guide rail G1.5 through the feeding sliding block G1.9. The lamp positioning seat Y is arranged on the feeding block G1.6.
[0150] In the embodiment, the feeding driving motor drives the feeding screw rod G1.4 to rotate in the feeding profile assembly groove G1.8 along the left-right direction of the detection table Z when working. The feeding screw rod G1.4 drives the feeding block G1.6 to reciprocate in the feeding profile assembly groove G1.8 along the left-right direction of the detection table Z when rotating, so that the lamp positioning seat Y continuously and uninterruptedly conveys the positioned oven lamp finished product K to the feeding end of the at least two oven lamp detection workstations.
[0151] In addition, the feeding block G1.6 can realize linear reciprocating sliding through the guiding and sliding cooperation of the feeding sliding block G1.9 and the feeding guide rail G1.5, so as to improve the sliding stability of the feeding block G1.6.
[0152] The feeding profile assembly plate G1.2 is provided with a feeding profile shielding plate G1.12. The feeding profile shielding plate G1.12 is arranged in front of the feeding block G1.6 and the feeding profile assembly groove G1.8. The feeding profile shielding plate G1.12 and the feeding profile assembly plate G1.2 form a feeding upper and lower gap G1.13. The feeding block G1.6 is provided with feeding block connecting portions G1.14 at upper and lower positions. The upper and lower feeding block connecting portions G1.14 respectively extend out of the feeding upper and lower gap G1.13 and are connected with the lamp positioning seat Y.
[0153] The feeding profile assembly groove G1.8 is shielded by the feeding profile shielding plate G1.12, so as to avoid foreign matters from entering the feeding profile assembly groove G1.8, thereby effectively protecting the feeding screw rod G1.4, the feeding block G1.6, the feeding sliding block G1.9, and the feeding guide rail G1.5.
[0154] The lamp positioning seat Y is composed of a positioning seat Y1 and a positioning ring Y2.
[0155] The positioning seat Y1 is provided with a lamp holder positioning groove Y1.1, and the lamp holder 1 is positioned and placed on the lamp holder positioning groove Y1.1, thereby improving the positioning and placing stability of the lamp holder 1.
[0156] The positioning ring Y2 is fixed on the top of the positioning seat Y1, and a lamp shell positioning groove Y2.1 is longitudinally formed on the positioning ring Y2. The lamp shell 2 is positioned and placed on the lamp shell positioning groove Y2.1, thereby improving the positioning and placing stability of the lamp shell 2.
[0157] The lamp shell positioning groove Y2.1 corresponds to the lamp holder positioning groove Y1.1 in the up-down direction. The lamp bead 3 is pre-placed on the lamp shell 2 and the lamp holder 1 through the lamp shell positioning groove Y2.1, and is inserted and assembled on the lamp holder 1 through the driving of the spinning rod C3.
[0158] The lamp shell positioning groove Y2.1 is provided with a lamp shell guide edge Y2.2 above the opening. The lamp holder 1 can be guided and positioned on the lamp holder positioning groove Y1.1 through the lamp shell guide edge Y2.2, and the lamp shell 2 can also be guided and positioned on the lamp shell positioning groove Y2.1 through the lamp shell guide edge Y2.2, thereby improving the positioning and placing convenience and accuracy of the lamp holder 1 and the lamp shell 2. Meanwhile, the lamp positioning seat Y can also realize the positioning of the oven lamp finished product K.
[0159] Each oven lamp detection station is sequentially provided with an oven lamp detection device H, a detection material distribution device I and a material collecting disc J.
[0160] The oven lamp detection device H comprises a material moving support H1 and a detection support H2. The material moving support H1 is arranged on the detection table Z and is provided with a detection material mover H3. The detection material mover H3 comprises a detection material fixing plate H3.1, a material moving profile assembly plate H3.2, a detection material driving motor, a detection material guide rail H3.11, a material moving screw H3.3 and a material moving block H3.4. The detection material fixing plate H3.1 is linearly arranged on the material moving support H1 in the front-back direction of the detection table Z. The material moving profile assembly plate H3.2 is arranged on the detection material fixing plate H3.1 and is provided with a material moving profile assembly groove H3.5. The detection material driving motor is fixedly arranged on the material moving profile assembly plate H3.2 and is drivingly connected with the material moving screw H3.3. The material moving screw H3.3 rotates in the material moving profile assembly groove H3.5 in the front-back direction of the detection table Z through the driving of the detection material driving motor and is drivingly connected with the material moving block H3.4. The detection material guide rail H3.11 is linearly arranged in the material moving profile assembly groove H3.5 in the front-back direction of the detection table Z. The material moving block H3.4 is provided with a detection lifter H4 and a detection material sliding block H3.12. The material moving block H3.4 slides on the detection material guide rail H3.11 through the detection material sliding block H3.12.
[0161] In the embodiment, the detection material driving motor drives the detection material lead screw H3.3 to rotate along the front and back direction of the detection table Z in the detection material profile assembly groove H3.5, and the detection material lead screw H3.3 drives the detection material block H3.4 to reciprocate along the front and back direction of the detection table Z in the detection material profile assembly groove H3.5, so as to realize the front and back reciprocating movement of the detection lifter H4 relative to the detection table Z.
[0162] The detection material profile assembly plate H3.2 is provided with a detection material profile shielding plate H3.7, the detection material profile shielding plate H3.7 is arranged in front of the detection material block H3.4, the detection material profile assembly groove H3.5, the detection material sliding block H3.12 and the detection material guide rail H3.11, and the detection material profile shielding plate H3.7 and the detection material profile assembly plate H3.2 form a detection material up and down gap H3.8, and the detection material block H3.4 is provided with a detection material block connecting part H3.9 at the up and down positions, and the detection material block connecting part H3.9 extends out of the detection material up and down gap H3.8 and is drivingly connected with the detection lifter H4.
[0163] The detection material profile shielding plate H3.7 shields the front of the detection material profile assembly groove H3.5 to avoid foreign matters from entering the detection material profile assembly groove H3.5, so as to effectively protect the detection material lead screw H3.3, the detection material block H3.4, the detection material sliding block H3.12 and the detection material guide rail H3.11, and the guiding and sliding cooperation of the detection material sliding block H3.12 and the detection material guide rail H3.11 can make the detection material block H3.4 linearly reciprocate, so as to improve the sliding stability of the detection material block H3.4.
[0164] The detection lifter H4 is drivingly connected with a detection material rack H5, the detection material rack H5 is linearly arranged along the front and back direction of the detection table Z and is provided with a plurality of detection clamps H6 for clamping or releasing the oven lamp product K, the detection support H2 is linearly arranged along the front and back direction of the detection table Z and is provided with a plurality of detection clamps H7 for clamping or releasing the oven lamp product K, the detection clamps H7 are provided with detection conductive end feet H8 for conductive cooperation with the oven lamp product K, and the detection conductive end feet H8 are electrically connected with a detection circuit for detecting the current and voltage of the oven lamp product K.
[0165] The detection lifter H4 is a lifting cylinder and is arranged on the detection material lifter H3, the lifting end of the detection lifter H4 faces the detection material rack H5, and the detection lifter H4 is drivingly connected with a detection lifting block H4.1 and is drivingly connected with the detection material rack H5 through the detection lifting block H4.1.
[0166] In the embodiment, the detection lifter H4 drives the detection lifting block H4.1 to reciprocate up and down relative to the detection table Z during operation, thereby driving the detection material moving frame H5 and the plurality of detection clamps H6 to reciprocate up and down relative to the detection table Z, so as to realize the conveying of the oven lamp products K to the detection clamps H7 one by one.
[0167] In the embodiment, the detection material moving device H3 and the detection lifter H4 are used in cooperation to drive the detection material moving frame H5 to move on the material moving support H1, the plurality of detection clamps H6 move together with the detection material moving frame H5, and the detection clamps H6 are used to clamp or release the oven lamp products K, so that the oven lamp products K can be conveyed to the plurality of detection clamps H7 automatically, and the detection clamps H7 clamp or release the oven lamp products K, wherein when the detection clamps H7 clamp the oven lamp products K, the detection conductive end feet H8 can be in conductive cooperation with the oven lamp products K, so that the oven lamp products K are electrically connected with the detection circuit, and the detection circuit detects the current and voltage of the oven lamp products K.
[0168] The detection material moving device H3 is arranged on the material moving support H1 in the front-rear direction of the detection table Z, the detection lifter H4 is arranged on the detection material moving device H3 in the up-down direction of the detection table Z, the plurality of detection clamps H6 are arranged on the detection material moving frame H5 in the front-rear direction of the detection table Z, and the plurality of detection clamps H7 are arranged on the detection support H2 in the front-rear direction of the detection table Z, and the current and voltage or the voltage and current of the oven lamp products K are detected in turn, and the plurality of detection clamps H7 correspond to the plurality of detection clamps H6 in up-down direction.
[0169] In the embodiment, the detection lifter H4 can reciprocate forward and backward relative to the detection table Z by the driving of the detection material moving device H3, and the detection lifter H4 can reciprocate up and down relative to the detection table Z, so that the detection material moving frame H5 and the plurality of detection clamps H6 can reciprocate forward and backward and up and down relative to the detection table Z.
[0170] The number of the detection clamps H6 is at least one more than the number of the detection clamps H7.
[0171] In the embodiment, the number of the detection clamps H6 is one more than the number of the detection clamps H7, so that when the detection material moving frame H5 moves to the initial position (i.e., is located on the feeding device G), the first detection clamp H6 can clamp the oven lamp products K on the feeding device G1 and complete the feeding, the detection clamps H6 in the intermediate position cooperate with the detection clamps H7 to clamp and release the oven lamp products K and realize the detection of the current and voltage of the oven lamp products K, when the detection material moving frame H5 moves to the terminal position (i.e., is located on the detection material distributing device I), the last detection clamp H6 can release the oven lamp products K and convey the detected oven lamp products K to the detection material distributing device I.
[0172] In the embodiment, the five inspection clamps H6 are arranged on the detection moving rack H5 in the front-rear direction of the detection table Z, and the four detection clamps H7 are arranged on the detection support H2 in the front-rear direction of the detection table Z. The four detection clamps H7 are used to sequentially detect the current and voltage of the oven lamp product K, that is, the detection clamp H7 detects the current and voltage of the oven lamp product K one by one and twice to ensure the accuracy of the detection results.
[0173] The inspection clamp H6 is a clamp cylinder arranged on the detection moving rack H5. The inspection clamp arm H6.1 of the inspection clamp H6 faces the detection clamp H7 and is provided with an inspection clamp plate H6.2. The inspection clamp plate H6.2 is provided with an inspection clamping part corresponding to the outer contour of the oven lamp product K.
[0174] In the embodiment, the inspection clamp H6 drives the inspection clamp arm H6.1 to clamp or release the oven lamp product K by using the inspection clamping part of the inspection clamp plate H6.2. Since the inspection clamping part corresponds to the upper part of the outer contour of the oven lamp product K, the clamping stability of the oven lamp product K can be improved.
[0175] The detection clamp H7 is a clamp cylinder arranged on the detection support H2. The detection clamp arm H7.1 of the detection clamp H7 faces the inspection clamp H6 and is provided with a detection clamp plate H7.2. The detection clamp plate H7.2 is provided with a detection clamping part corresponding to the outer contour of the oven lamp product K. The detection conductive end foot H8 is arranged on the detection clamp plate H7.2 and the conductive end thereof is located at the side of the detection clamping part.
[0176] In the embodiment, the detection clamp H7 drives the detection clamp arm H7.1 to clamp or release the oven lamp product K by using the detection clamping part of the detection clamp plate H7.2. The detection conductive end foot H8 penetrates the detection clamp plate H7.2 in the front-rear direction. The outer end of the detection conductive end foot H8 is electrically connected to the detection circuit, and the conductive end of the inner end is located at the side of the detection clamping part. When the detection clamping part clamps the oven lamp product K, the detection conductive end foot H8 is in conductive cooperation with the oven lamp product K. The detection circuit detects the current and voltage of the oven lamp product K. Since the detection clamping part corresponds to the lower part of the outer contour of the oven lamp product K, the clamping stability of the oven lamp product K can be improved.
[0177] The detection material distribution device I includes a material distribution support I1, a material distributor I2, and a material distribution plate I3. The material distribution support I1 is arranged on the detection table Z. The material distributor I2 is arranged on the material distribution support I1 in the left-right direction of the detection table Z. The driving end of the material distributor I2 is drivingly connected to the material distribution plate I3. The material distribution plate I3 is arranged obliquely towards the material collecting disc J and reciprocally moves left and right relative to the material collecting disc J by the driving of the material distributor I2.
[0178] The collecting tray J is provided with one, and is separated by qualified product cavity and unqualified product cavity, or the collecting tray J is provided with two, and is respectively qualified product tray and unqualified product tray.
[0179] In the embodiment, the collecting tray J is provided with one, and is located at the discharging end of the oven lamp detection device H, the distribution plate I3 is obliquely arranged towards the collecting tray J, the collecting tray J is separated by qualified product cavity and unqualified product cavity, the qualified product cavity is used for placing the oven lamp product K which is detected qualified, and the unqualified product cavity is used for placing the oven lamp product K which is detected unqualified, thereby improving the space utilization.
[0180] The distributor I2 drives the distribution plate I3 to reciprocate relative to the detection table Z when working, when the oven lamp product K is detected qualified, the distribution plate I3 is located on the qualified product cavity, and the oven lamp product K which is detected qualified is automatically collected on the qualified product cavity, when the oven lamp product K is detected unqualified, the distribution plate I3 is located on the unqualified product cavity, and the oven lamp product K which is detected unqualified is automatically collected on the unqualified product cavity.
[0181] The above-mentioned full-automatic production detection method process is as follows:
[0182] The lamp holder 1 is loaded on the empty lamp positioning seat Y by the lamp holder loading station, the loading turntable X rotates and positions the lamp positioning seat Y with the lamp holder 1 on the lamp shell loading station, the lamp shell 2 is loaded on the lamp positioning seat Y with the lamp holder 1 by the lamp shell loading station, the loading turntable X rotates and positions the lamp positioning seat Y with the lamp holder 1 and the lamp shell 2 on the seat shell crimping station, the seat shell 2 is crimped on the lamp holder 1 by the seat shell crimping station, the loading turntable X rotates and positions the lamp positioning seat Y with the lamp holder 1 and the lamp shell 2 on the lamp bead loading station, the lamp bead 3 is loaded on the lamp holder 1 by the lamp bead loading station, the loading turntable X rotates and positions the lamp positioning seat Y with the lamp holder 1, the lamp shell 2 and the lamp bead 3 on the lamp bead spinning station, the lamp bead 3 is crimped on the lamp holder 1 by the lamp bead spinning station, the loading turntable X rotates and positions the lamp positioning seat Y with the lamp holder 1, the lamp shell 2 and the lamp bead 3 on the lamp shade loading and pre-assembly station, the lamp shade 4 is loaded on the lamp shell 2 and is pre-rotated on the lamp shell 2 by the lamp shade loading and pre-assembly station, the loading turntable X rotates and positions the lamp positioning seat Y with the lamp holder 1, the lamp shell 2, the lamp bead 3 and the lamp shade 4 on the lamp shade rear assembly station, the lamp shade rear assembly station drives the lamp shade 4 to rotate in the opposite direction of the lamp shade loading and pre-assembly station, so that the lamp shade 4 is loosened from the lamp shell 2, and then drives the lamp shade 4 to rotate again in the same direction of the lamp shade loading and pre-assembly station, so that the lamp shade 4 is re-rotated on the lamp shell 2, and finally the lamp holder 1, the lamp shell 2, the lamp bead 3 and the lamp shade 4 are assembled, the loading turntable X rotates and positions the lamp positioning seat Y with the oven lamp product K on the product transfer station, the product transfer station transfers the oven lamp product K to the feeding device G, the feeding device G feeds the oven lamp product K to the feeding end of at least two oven lamp detection stations one by one, each oven lamp detection station detects the current and voltage of the oven lamp product K in turn, and then feeds the detected oven lamp product K to the detection and distribution device I, and the detection and distribution device I classifies the oven lamp product K that passes the detection and the oven lamp product K that fails the detection to the collection tray J according to the detection results of the oven lamp product K.
[0183] The specific steps are as follows:
[0184] Step one: the loading turntable X rotates on the assembly table 100, and positions the lamp positioning seats Y on the lamp holder loading station, the lamp shell loading station, the seat shell crimping station, the lamp bead loading station, the lamp bead spinning station, the lamp shade loading and pre-assembly station, the lamp shade rear assembly station and the product transfer station in turn;
[0185] Step two: the lamp holder vibrating disc 10 works and feeds the lamp holders 1 on it to the feeding end one by one, when the empty lamp positioning seat Y is positioned on the lamp holder loading station, the feeding device A works and clamps and places the lamp holder 1 at the feeding end of the lamp holder vibrating disc 10 on the empty lamp positioning seat Y;
[0186] Step three: the lamp shell vibration plate 20 works, and the lamp shell 2 placed thereon is transported to the discharge end one by one, the carrier turntable X rotates, and the lamp positioning seat Y with the lamp holder 1 placed thereon is positioned on the lamp shell loading station, then the loading device A at the lamp shell loading station works, and the lamp shell 2 at the discharge end of the lamp shell vibration plate 20 is clamped and placed on the lamp positioning seat Y and the lamp holder 1;
[0187] Step four: the carrier turntable X rotates, and the lamp positioning seat Y with the lamp holder 1 and the lamp shell 2 placed thereon is positioned on the seat shell crimping station, then the seat shell crimping device B works, and the lamp shell 2 is pressed downward, so that the lamp shell 2 moves towards the lamp holder 1, so that the lamp holder 1 and the lamp shell 2 are crimped;
[0188] Step five: the lamp bead vibration plate 30 works, and the lamp bead 3 placed thereon is transported to the discharge end one by one, the carrier turntable X rotates, and the lamp positioning seat Y with the lamp holder 1 and the lamp shell 2 crimped is positioned on the lamp bead loading station, then the loading device A at the lamp bead loading station works, and the lamp bead 3 at the discharge end of the lamp bead vibration plate 30 is clamped and placed on the lamp holder 1 of the lamp positioning seat Y;
[0189] Step six: the carrier turntable X rotates, and the lamp positioning seat Y with the lamp holder 1, the lamp shell 2 and the lamp bead 3 placed thereon is positioned on the lamp bead spinning station, then the spinning device C works, and the lamp bead 3 is pressed downward, so that the lamp bead 3 moves towards the lamp holder 1, so that the lamp bead 3 and the lamp shell 2 are crimped;
[0190] Step seven: the lamp cover vibration plate 40 works, and the lamp cover 4 placed thereon is transported to the discharge end one by one, the carrier turntable X rotates, and the lamp positioning seat Y with the lamp holder 1, the lamp shell 2 and the lamp bead 3 crimped is positioned on the lamp cover loading and pre-assembly station, then the pre-spinning device D works, and the lamp cover 4 at the discharge end of the lamp cover vibration plate 40 is clamped and placed on the lamp shell 2 of the lamp positioning seat Y, and the lamp cover 4 is rotated, so that the lamp cover 4 is pre-spun on the lamp shell 2;
[0191] Step eight: the carrier turntable X rotates, and the lamp positioning seat Y with the lamp holder 1, the lamp shell 2, the lamp bead 3 and the lamp cover 4 placed thereon is positioned on the lamp cover rear assembly station, then the re-spinning device E works, and the lamp cover 4 is clamped and driven to rotate in the opposite direction of the pre-spinning device D, so that the lamp cover 4 is loosened from the lamp shell 2, then the re-spinning device E drives the lamp cover 4 to spin in the same direction of the pre-spinning device D again, so that the lamp cover 4 is effectively spun on the lamp shell 2, and finally the lamp holder 1, the lamp shell 2, the lamp bead 3 and the lamp cover 4 are assembled into the oven lamp finished product K;
[0192] Step nine: the carrier turntable X rotates, and the lamp positioning seat Y with the oven lamp finished product K placed thereon is positioned on the finished product transfer station, then the transfer device F works, and the oven lamp finished product K is clamped and transported to the lamp positioning seat Y of the feeding device G.
[0193] Step ten, the feeding driving motor works and drives the feeding screw G1.4 to rotate, and drives the feeding block G1.6 to move left and right on the feeding profile assembly plate G1.2 relative to the detection table Z, and meanwhile, the oven lamp product K is transported to the front of one of the oven lamp detection devices H;
[0194] Step eleven, the detection moving driving motor works and drives the moving screw H3.3 to rotate, and drives the moving block H3.4 to move up and down on the moving profile assembly plate H3.2 relative to the detection table Z;
[0195] Step twelve, when the detection moving frame H5 moves to the initial position, the first detection clamp H6 is above the lamp positioning seat Y of the feeding device G, the detection lifter H4 is lowered, the first detection clamp H6 clamps the oven lamp product K on the lamp positioning seat Y by using the detection clamping part, then the detection lifter H4 is raised and moves towards the detection clamp H7, the detection clamp H6 in the middle position cooperates with the detection clamp H7 to complete the one-by-one transportation of the oven lamp product K on the detection clamps H7;
[0196] Step thirteen, the detection clamp H7 clamps the oven lamp product K by using the detection clamping part, and meanwhile, the detection conducting end H8 cooperates with the oven lamp product K for conduction, and the detection circuit detects the current and voltage of the oven lamp product K to realize the current and voltage detection of the oven lamp product K;
[0197] Step fourteen, when the detection moving frame H5 moves to the terminal position, the last detection clamp H6 is above the detection distribution device I, then the detection lifter H4 is lowered, and the detection clamping plate H6.2 of the last detection clamp H6 is opened to make the oven lamp product K after detection transported to the detection distribution device I;
[0198] Step fifteen, the distributor I2 drives the distribution plate I3 to move left and right relative to the detection table Z according to the detection result of the oven lamp product K, when the oven lamp product K is detected to be qualified, the distributor I2 drives the distribution plate I3 to be located on the qualified product chamber, and the oven lamp product K that is detected to be qualified is automatically collected on the qualified product chamber through the inclined distribution plate I3, when the oven lamp product K is detected to be unqualified, the distributor I2 drives the distribution plate I3 to be located on the unqualified product chamber, and the oven lamp product K that is detected to be unqualified is automatically collected on the unqualified product chamber through the inclined distribution plate I3.
[0199] The above is the preferred scheme of the utility model, and the basic principle, main features and advantages of the utility model are displayed and described. Those skilled in the art should understand that the utility model is not limited to the above-mentioned embodiments, and the above-mentioned embodiments and the description in the specification are only for the purpose of illustrating the principle of the utility model. The utility model can have various changes and improvements without departing from the spirit and scope of the utility model, and these changes and improvements all fall within the scope of the utility model claimed, and the scope of protection of the utility model is defined by the appended claims and their equivalents.
Claims
1. A full-automatic production and detection equipment of an oven lamp, comprising an assembling table (100) and a detection table (Z), characterized in that: Further comprising a carrier rotating disc (X) which is rotatably arranged on the assembling table (100) and has a plurality of lamp positioning seats (Y) arranged in a ring array outside; The assembling table (100) has a lamp holder loading station for loading the lamp holder (1), a lamp shell loading station for loading the lamp shell (2), a holder-shell crimping station for crimping the lamp holder (1) and the lamp shell (2), a lamp bead loading station for loading the lamp bead (3), a lamp bead crimping station for crimping the lamp bead (3) and the lamp holder (1), a lamp shade loading and pre-assembly station for loading the lamp shade (4) and pre-assembly of the lamp shade (4) on the lamp shell (2), a lamp shade post-assembly station for post-assembly of the lamp shade (4) on the lamp shell (2), and a product transfer station for transferring the assembled oven lamp product (K). The detection table (Z) is located at the rear side of the assembling table (100) and has at least two parallel oven lamp detection stations corresponding to the product transfer station.
2. The full-automatic production and detection equipment of the oven lamp according to claim 1, characterized in that: The lamp holder loading station is provided with a lamp holder vibrating disc (10) for placing a plurality of lamp holders (1) and an loading device (A) for loading the lamp holders (1) onto the lamp positioning seats (Y); The lamp shell loading station is provided with a lamp shell vibrating disc (20) for placing a plurality of lamp shells (2) and the loading device (A) for loading the lamp shells (2) onto the lamp positioning seats (Y); The lamp bead loading station is provided with a lamp bead vibrating disc (30) for placing a plurality of lamp beads (3) and the loading device (A) for loading the lamp beads (3) onto the lamp holders (1); The loading device (A) comprises a loading vertical column (A1), a loading horizontal movement driver (A2), a loading vertical movement driver (A3), and a loading clamping driver (A4). The loading vertical column (A1) is located outside the carrier rotating disc (X) and is fixedly arranged on the assembling table (100), the loading horizontal movement driver (A2) is arranged on the loading vertical column (A1) and is drivingly connected with the loading vertical movement driver (A3), and the loading clamping driver (A4) is arranged on the loading vertical movement driver (A3) and drivingly connected with a loading clamping arm (A5). The loading clamping arm (A5) reciprocates horizontally and vertically between the carrier rotating disc (X) and the corresponding vibrating disc through the cooperation of the loading horizontal movement driver (A2) and the loading vertical movement driver (A3), and the corresponding lamp holder (1), lamp shell (2), and lamp bead (3) on the corresponding vibrating disc are sequentially conveyed through the driving of the loading clamping driver (A4).
3. The full-automatic production and detection equipment of the oven lamp according to claim 1, characterized in that: The seat shell compression joint station is provided with a seat shell compression joint device (B) for compressing the lamp holder (1) and the lamp shell (2), the seat shell compression joint device (B) comprises a compression stand (B1), a compression driver (B2) and a compression plate (B3), wherein the compression stand (B1) is located outside the material loading turntable (X) and is fixedly arranged on the assembly table (100), the compression driver (B2) is longitudinally fixed on the compression stand (B1) and is drivingly connected with the compression plate (B3); The compression plate (B3) is driven by the compression driver (B2) to longitudinally reciprocate on the compression stand (B1), and the lamp shell (2) is compressed on the lamp holder (1) during the longitudinal reciprocation.
4. The full-automatic production and detection equipment of the oven lamp according to claim 1, characterized in that: The lamp bead spinning station is provided with a spinning device (C) for spinning the lamp bead (3) onto the lamp holder (1), the spinning device (C) comprises a spinning stand (C1), a spinning driver (C2) and a spinning rod (C3), wherein the spinning stand (C1) is located outside the material loading turntable (X) and is fixedly arranged on the assembly table (100), the spinning driver (C2) is longitudinally fixed on the spinning stand (C1) and is drivingly connected with the spinning rod (C3); The spinning rod (C3) is driven by the spinning driver (C2) to rotate and longitudinally reciprocate on the spinning stand (C1), and the lamp bead (3) is compressed on the lamp holder (1) during the rotation and longitudinal reciprocation.
5. The full-automatic production and detection equipment of the oven lamp according to claim 1, characterized in that: The lamp cover loading and pre-rotation station is provided with a lamp cover vibrating disc (40) for placing a plurality of lamp covers (4), and a pre-rotation device (D) for loading and pre-rotating the lamp cover (4) onto the lamp shell (2), the pre-rotation device (D) comprises a pre-rotation stand (D1), a pre-rotation transverse moving seat (D2), a pre-rotation transverse moving driver (D3), a pre-rotation transverse moving piece (D4), a pre-rotation longitudinal moving driver (D5), a pre-rotation driver (D6), a pre-rotation clamping driver (D7) and a pre-rotation clamping arm (D8), wherein the pre-rotation stand (D1) is located outside the material loading turntable (X) and is fixedly arranged on the assembly table (100), the pre-rotation transverse moving seat (D2) is transversely fixed on the pre-rotation stand (D1), and both ends of the pre-rotation transverse moving seat (D2) are located above the lamp positioning seat (Y) and the lamp cover vibrating disc (40) discharge end respectively, the pre-rotation transverse moving driver (D3) is transversely fixed on the pre-rotation transverse moving seat (D2) and is drivingly connected with the pre-rotation transverse moving piece (D4), the pre-rotation longitudinal moving driver (D5) is longitudinally fixed on the pre-rotation transverse moving piece (D4), the pre-rotation driver (D6) is longitudinally fixed on the pre-rotation longitudinal moving driver (D5) and is drivingly connected with the pre-rotation clamping driver (D7), and the pre-rotation clamping driver (D7) is drivingly connected with the pre-rotation clamping arm (D8). The pre-rotation clamping arm (D8) is reciprocated in the lateral and longitudinal directions on the pre-rotation lateral moving seat (D2) through the cooperation of the pre-rotation lateral moving driver (D3) and the pre-rotation longitudinal moving driver (D5), is clamped or loosened through the driving of the pre-rotation clamping driver (D7), and is rotated on the pre-rotation lateral moving seat (D2) through the driving of the pre-rotation driver (D6) when the lampshade (4) is clamped, so as to convey the lampshade (4) at the discharge end of the lampshade vibration disc (40) to the lamp positioning seat (Y) and pre-rotate the lampshade (4) on the lamp shell (2).
6. The full-automatic production and detection equipment of the oven lamp according to claim 1, characterized in that: The lampshade rear loading station is provided with a re-rotation device (E) for re-rotating the lampshade (4) on the lamp shell (2). The re-rotation device (E) comprises a re-rotation stand (E1), a re-rotation driver (E2), a re-rotation clamping driver (E3), a re-rotation clamping arm (E4), a re-rotation longitudinal moving seat (E5), a re-rotation longitudinal moving driver (E6), a re-rotation screw rod (E7), and a re-rotation longitudinal moving piece (E8). The re-rotation stand (E1) is located outside the load transfer disc (X) and is fixedly arranged on the assembly table (100). The re-rotation longitudinal moving seat (E5) is longitudinally fixed on the re-rotation stand (E1). The re-rotation longitudinal moving driver (E6) is longitudinally fixed on the re-rotation longitudinal moving seat (E5) and is drivingly connected with the re-rotation screw rod (E7). The re-rotation screw rod (E7) is longitudinally rotated on the re-rotation longitudinal moving seat (E5) through the driving of the re-rotation longitudinal moving driver (E6) and is drivingly connected with the re-rotation longitudinal moving piece (E8). The re-rotation driver (E2) is longitudinally fixed on the re-rotation longitudinal moving piece (E8) and is drivingly connected with the re-rotation clamping driver (E3). The re-rotation clamping driver (E3) is drivingly connected with the re-rotation clamping arm (E4). The re-rotation clamping arm (E4) is reciprocated in the longitudinal direction on the re-rotation longitudinal moving seat (E5) through the cooperation of the re-rotation longitudinal moving driver (E6), the re-rotation screw rod (E7), and the re-rotation longitudinal moving piece (E8), is clamped or loosened through the driving of the re-rotation clamping driver (E3), and is rotated on the re-rotation longitudinal moving seat (E5) through the driving of the re-rotation driver (E2) when the lampshade (4) is clamped, so as to re-rotate the lampshade (4) on the lamp shell (2).
7. The full-automatic production and detection equipment of the oven lamp according to claim 1, characterized in that: The product transfer station is provided with a transfer device (F) for transferring the oven lamp product (K), the transfer device (F) comprises a lamp transfer stand (F1), a lamp horizontal transfer driver, a lamp vertical transfer driver (F2), a lamp transfer clamping driver (F3), a lamp transfer clamping arm (F4), a lamp horizontal transfer seat (F5), a lamp transfer screw rod (F6), and a lamp vertical transfer piece (F7), wherein the lamp transfer stand (F1) is located outside the material loading turntable (X) and is fixedly arranged on the assembly table (100), the lamp horizontal transfer seat (F5) is fixedly arranged on the lamp transfer stand (F1) in a transverse direction, and both ends of the lamp horizontal transfer seat (F5) are located above the lamp positioning seat (Y) and outside the assembly table (100), respectively, the lamp horizontal transfer driver is fixedly arranged on the lamp horizontal transfer seat (F5) in a transverse direction and is drivingly connected with the lamp transfer screw rod (F6), the lamp transfer screw rod (F6) is driven to rotate in a transverse direction on the lamp horizontal transfer seat (F5) by the lamp horizontal transfer driver and is drivingly connected with the lamp vertical transfer piece (F7), the lamp vertical transfer driver (F2) is fixedly arranged on the lamp vertical transfer piece (F7) in a vertical direction, and the lamp transfer clamping driver (F3) is fixedly arranged on the lamp vertical transfer driver (F2) in a vertical direction and is drivingly connected with the lamp transfer clamping arm (F4). The lamp transfer clamping arm (F4) clamps or releases the oven lamp product (K) on the lamp positioning seat (Y) by the driving of the lamp transfer clamping driver (F3), and reciprocally moves in a transverse direction and a vertical direction on the lamp horizontal transfer seat (F5) by the cooperation of the lamp horizontal transfer driver, the lamp transfer screw rod (F6), the lamp vertical transfer piece (F7), and the lamp vertical transfer driver (F2), so as to transfer the oven lamp product (K) to the oven lamp detection station.
8. The full-automatic production and detection equipment of the oven lamp according to claim 1, characterized in that: The material loading turntable (X) is provided with a support frame (X1) at the center of the bottom, the support frame (X1) is provided with a turntable speed reducer and is connected with a turntable driver through the turntable speed reducer, the material loading turntable (X) is supported on the assembly table (100) through the support frame (X1) and rotates on the assembly table (100) through the cooperation of the turntable driver and the turntable speed reducer.
9. The fully automated production and testing equipment for oven lights according to claim 1, characterized in that: The feeding end of at least two of the oven lamp detection stations reciprocates left and right, and is provided with a feeding device (G). The feeding device (G) comprises a feeding fixing frame (G1.1), a feeding profile assembly plate (G1.2), a feeding driving motor, a feeding screw rod (G1.4), a feeding guide rail (G1.5), a feeding block (G1.6), and a lamp positioning seat (Y). The feeding fixing frame (G1.1) is located at the feeding end of at least two of the oven lamp detection stations, and is arranged on the detection table (Z). The feeding profile assembly plate (G1.2) is arranged on the feeding fixing frame (G1.1), and extends along the left-right direction of the detection table (Z). The feeding profile assembly plate (G1.2) is provided with a feeding profile assembly groove (G1.8). The feeding driving motor is fixedly arranged on the feeding profile assembly plate (G1.2), and is drivingly connected with the feeding screw rod (G1.4). The feeding screw rod (G1.4) is driven to rotate in the feeding profile assembly groove (G1.8) along the left-right direction of the detection table (Z) by the feeding driving motor, and is drivingly connected with the feeding block (G1.6). The feeding guide rail (G1.5) is arranged in the feeding profile assembly groove (G1.8) along the left-right direction of the detection table (Z). The feeding block (G1.6) is provided with a feeding sliding block (G1.9), and slides on the feeding guide rail (G1.5) through the feeding sliding block (G1.9). The lamp positioning seat (Y) is arranged on the feeding block (G1.6).
10. The full-automatic production and detection equipment of the oven lamp according to claim 9, characterized in that: An oven lamp detection device (H), a detection distribution device (I), and a material collecting disc (J) are sequentially arranged on each of the oven lamp detection stations. The oven lamp detection device (H) comprises a material moving support (H1) and a detection support (H2), the material moving support (H1) is arranged on the detection table (Z) and is provided with a detection material moving device (H3) thereon, the detection material moving device (H3) comprises a detection material moving fixed plate (H3.1), a material moving profile assembly plate (H3.2), a detection material moving driving motor, a detection material moving guide rail (H3.11), a material moving screw rod (H3.3) and a material moving block (H3.4); the detection material moving fixed plate (H3.1) is linearly arranged on the material moving support (H1) in the front-rear direction of the detection table (Z), the material moving profile assembly plate (H3.2) is arranged on the detection material moving fixed plate (H3.1) and is provided with a material moving profile assembly groove (H3.5) thereon, the detection material moving driving motor is fixedly arranged on the material moving profile assembly plate (H3.2) and is drivingly connected with the material moving screw rod (H3.3), the material moving screw rod (H3.3) is driven to rotate in the material moving profile assembly groove (H3.5) in the front-rear direction of the detection table (Z) by the detection material moving driving motor and is drivingly connected with the material moving block (H3.4), the detection material moving guide rail (H3.11) is linearly arranged in the material moving profile assembly groove (H3.5) in the front-rear direction of the detection table (Z), and the detection material moving block (H3.4) is provided with a detection lifter (H4) and a detection material moving sliding block (H3.12), and the detection material moving block (H3.4) slides on the detection material moving guide rail (H3.11) through the detection material moving sliding block (H3.12); The detection lifter (H4) is drivingly connected with a detection material moving frame (H5), the detection material moving frame (H5) is linearly arranged in the front-rear direction of the detection table (Z) and is provided with a plurality of detection clamps (H6) for clamping or releasing the oven lamp finished product (K), the detection support (H2) is linearly arranged in the front-rear direction of the detection table (Z) and is provided with a plurality of detection clamps (H7) for clamping or releasing the oven lamp finished product (K), and a plurality of detection clamps (H7) are respectively provided with detection electrically-conductive end feet (H8) for electrically conducting with the oven lamp finished product (K), and the detection electrically-conductive end feet (H8) are electrically connected with a detection circuit for detecting the current and voltage of the oven lamp finished product (K); The detection material separating device (I) comprises a material separating support (I1), a material separator (I2) and a material separating plate (I3); the material separating support (I1) is arranged on the detection table (Z), the material separator (I2) is arranged on the material separating support (I1) in the left-right direction of the detection table (Z), the driving end of the material separator (I2) is drivingly connected with the material separating plate (I3), and the material separating plate (I3) is obliquely arranged towards the direction of the material collecting disc (J) and reciprocally moves leftward and rightward relative to the material collecting disc (J) through the driving of the material separator (I2). The aggregate tray (J) is provided with one qualified product cavity and unqualified product cavity separated by left and right, or the aggregate tray (J) is provided with two qualified product trays and unqualified product trays respectively arranged in left and right.
Citation Information
Patent Citations
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CN218582983U
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