Anti-collision type bearing jig

By designing a collision-resistant bearing fixture, the problems of low product cleaning efficiency and collision damage were solved, achieving a high-efficiency and low-cost cleaning effect.

CN223630203UActive Publication Date: 2025-12-05SHENZHEN DIQUANG ELECTRONICS CO LTD
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Patent Information

Application Number
CN202423009839.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-05
Publication Date
2025-12-05
Estimated Expiration
2034-12-05

AI Technical Summary

Technical Problem

In existing technologies, product cleaning suffers from low efficiency and the risk of products being damaged by collisions, resulting in high labor costs and a high rate of defective products.

Method used

A collision-resistant bearing fixture was designed, including a bearing base plate and a support column. The bearing part has stepped holes. Products are placed in the bearing part for batch cleaning to avoid collisions between products. The fixture is also equipped with handles for easy handling.

Benefits of technology

It improved cleaning efficiency, reduced labor costs, decreased product damage, increased cleaning yield, and reduced production costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an anti-collision type bearing jig which comprises a bearing base plate and at least three supporting columns, the supporting columns are fixed at the bottom of the bearing base plate, a plurality of bearing parts are formed on the bearing base plate, the bearing parts are horizontally distributed at intervals, and the bearing parts are stepped holes. According to the technical scheme, the products only need to be placed in the bearing parts on the bearing base plate in a bearing mode and then placed in the working procedure of cleaning and machining the products, and therefore the products are placed in the bearing parts on the bearing base plate in a batched bearing mode to be cleaned and machined in a batched mode. And manual one-by-one handheld cleaning of the products is not needed, so that the cleaning speed is greatly improved, and the labor cost is reduced. The bearing parts are horizontally distributed at intervals, so that the products in the bearing parts can be placed at intervals, the problem of collision damage caused by collision among the products is avoided, the products are placed and limited in the stepped holes, toppling and collision damage are prevented, the appearance of the products can be protected to the maximum extent, the cleaning yield is greatly improved, and the production and processing cost is reduced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of the jig for product cleaning, especially to a kind of anti-hurt type bearing jig. BACKGROUND

[0002] It is known that during machining, when the products such as parts are machined, the products are often subjected to a cleaning process of oil removal and surface residue removal, and at present, most product cleaning still needs to be manually cleaned one by one or in batches.

[0003] The manual cleaning one by one has the problems of slow cleaning speed and low efficiency, and requires a large amount of labor, greatly increasing the labor cost. The cleaning in batches has the problem of collision between products, which greatly damages the appearance of the products and causes the high unqualified rate of the products, greatly increasing the cost of production and processing.

[0004] Therefore, an anti-hurt type bearing jig is urgently needed to overcome the above problems. SUMMARY

[0005] The purpose of the embodiment of the utility model is to provide an anti-hurt type bearing jig, which has the advantages of preventing product damage, high machining efficiency, saving labor cost, high cleaning yield, and reducing production and processing cost.

[0006] To achieve the above purpose, the first aspect of the embodiment of the utility model provides an anti-hurt type bearing jig, which comprises a bearing substrate and at least three support columns, the support columns are fixed to the bottom of the bearing substrate, the bearing substrate is formed with a plurality of bearing parts, the bearing parts are horizontally and spaced apart, and the bearing parts are stepped holes.

[0007] Optionally, the stepped hole is arranged vertically through.

[0008] Optionally, the stepped hole comprises a countersunk hole part and a through hole part, and the through hole part is communicated with the bottom of the countersunk hole part.

[0009] Optionally, the bearing parts are arrayed and distributed uniformly along the horizontal direction.

[0010] Optionally, the bearing substrate is further formed with a bearing positioning part corresponding to each support column, and the bearing positioning part is located directly above the corresponding support column.

[0011] Optionally, the bearing positioning part is a concave groove or a bearing hole with a stepped structure.

[0012] Optionally, the anti-collision bearing jig further comprises: a first handle and a second handle, the first handle is fixed to one side of the bearing base plate, and the second handle is fixed to the other side of the bearing base plate opposite to the first handle.

[0013] Optionally, the first handle and the second handle are fixed to the bearing base plate by locking screws.

[0014] Optionally, six support columns are vertically fixed to the bottom of the bearing base plate.

[0015] Optionally, four of the support columns are distributed on the periphery of the bottom of the bearing base plate, and the other two support columns are distributed on the inner side of the bottom of the bearing base plate.

[0016] Since the anti-collision bearing jig of the utility model comprises a bearing base plate and at least three support columns, the support columns are fixed to the bottom of the bearing base plate, a plurality of bearing parts are formed on the bearing base plate, the bearing parts are horizontally spaced apart, and the bearing parts are preferably stepped holes 11, and the product can be placed and limited in the stepped holes 11. When the product needs to be cleaned after processing, the product is only placed and carried on the bearing part on the bearing base plate, and then the product is placed and carried in the process of cleaning the product, so that the product is placed and carried in the bearing part on the bearing base plate in batches for batch cleaning. On the one hand, manual cleaning of the product one by one is no longer needed, labor is liberated, cleaning speed is greatly improved, efficiency is greatly improved, labor is greatly reduced, and labor cost is reduced. On the other hand, the bearing parts are horizontally spaced apart, so that the products in the bearing parts can be placed apart from each other instead of being stacked together, avoiding the problem of collision between the products and causing scratches. Furthermore, the bearing parts are preferably stepped holes, the product can be placed and limited in the stepped holes, the product can be positioned, the product can be prevented from being knocked down and scratched, the appearance of the product can be protected to the greatest extent, the cleaning yield is greatly improved, and the production and processing cost is greatly reduced. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is a combined perspective view of the anti-collision bearing jig in the embodiment of the utility model.

[0018] Figure 2 It is a perspective view of the anti-collision bearing jig in the embodiment of the utility model. Figure 1 It is a perspective view of the anti-collision bearing jig in the embodiment of the utility model.

[0019] Figure 3 It is an enlarged view of part A in the embodiment of the utility model. Figure 2 It is an enlarged view of part A in the embodiment of the utility model.

[0020] Figure 4 It is a perspective view of the anti-collision bearing jig in the embodiment of the utility model. Figure 1 It is a perspective view of the anti-collision bearing jig in the embodiment of the utility model.

[0021] Figure 5 It is a combined three-dimensional schematic view of the three anti-injury bearing jigs in the embodiment of the utility model.

[0022] Explanation of reference numerals:

[0023] Anti-injury bearing jig 100, bearing substrate 10, stepped hole 11, countersunk hole part 111, through hole part 112, bearing positioning part 12, support column 20, first handle 30, second handle 40. DETAILED DESCRIPTION

[0024] The utility model will be further described below in combination with the drawings and preferred embodiments, but the implementation of the utility model is not limited thereto.

[0025] Please refer to Figures 1 to 5 The anti-injury bearing jig 100 of the utility model comprises a bearing substrate 10 and at least three support columns 20, the support column 20 is fixed to the bottom of the bearing substrate 10, a plurality of bearing parts (not marked in the drawing) are formed on the bearing substrate 10, and the bearing parts are horizontally spaced apart, and in the embodiment, the bearing parts are preferably stepped holes 11, and products can be placed and limited in the stepped holes 11. Therefore, when the products after processing need to be cleaned, the products are only needed to be placed and carried on the bearing parts on the bearing substrate 10, and then the process of cleaning the products is carried out, so that the products can be placed and carried in the bearing parts on the bearing substrate 10 in batches to realize batch cleaning processing. On the one hand, manual cleaning of the products one by one is no longer needed, so that the cleaning speed is greatly improved, and the labor cost is reduced. On the other hand, the bearing parts are horizontally spaced apart, so that the products in the bearing parts can be placed apart from each other instead of being stacked together, avoiding the problem of collision between the products to cause injury. Furthermore, the bearing parts are preferably the stepped holes 11, the products can be positioned in the stepped holes 11, so that the products can be positioned to prevent the products from being knocked down and injured, the appearance of the products can be protected to the greatest extent, the cleaning yield is greatly improved, the production and processing cost is reduced, and the production demand of batch and low cost can be better met. Specifically, as follows:

[0026] Please refer to Figure 2 and Figure 3 More preferably, in the embodiment, the stepped holes 11 are arranged vertically through, to adapt to the demand of vertical placement of the products. Specifically, in the embodiment, the stepped holes 11 comprise a countersunk hole part 111 and a through hole part 112, the through hole part 112 is communicated with the bottom of the countersunk hole part 111, so that the structure demand of carrying and placing the products and circumferential positioning is realized, the situation of accidental knockdown of the products during cleaning is prevented, and the structure is safer and more reliable.

[0027] Please refer toFigures 1 to 3 In the embodiment, preferably, the bearing parts are arranged in an array with uniform spacing in the horizontal direction, so that the products are placed more orderly on the bearing substrate 10.

[0028] Please refer to Figure 5 The bearing substrate 10 further has bearing positioning parts 12 corresponding to the support columns 20, and the bearing positioning parts 12 are located directly above the corresponding support columns 20. When the anti-injury bearing jig 100 of the utility model is used to bear products for cleaning processing, multiple anti-injury bearing jigs 100 of the utility model can be stacked together (as shown in Figure 5 ), that is, the support columns 20 of the anti-injury bearing jig 100 of the utility model are positioned and inserted into the bearing positioning parts 12 of another anti-injury bearing jig 100, so as to realize the use mode of stacking multiple anti-injury bearing jigs 100 of the utility model together, and the support columns 20 can keep a distance between the upper and lower adjacent bearing substrates 10, preventing the products from being damaged by being pressed. Moreover, the multiple anti-injury bearing jigs 100 of the utility model can be quickly positioned and stacked, and can be conveniently disassembled and removed, and the structure is more reasonable. More products can be simultaneously borne and placed, more products can be simultaneously cleaned, and the cleaning efficiency is further improved. Alternatively, in the embodiment, the bearing positioning parts 12 can be bearing holes with a stepped structure, in which the lower ends of the support columns 20 of one anti-injury bearing jig 100 are positioned and inserted into the bearing holes of another anti-injury bearing jig 100, further improving the stability and firmness of stacking multiple anti-injury bearing jigs 100 of the utility model together, preventing the situation of shaking and collapsing, and the structure is more reasonable and firm. Of course, in other embodiments, the bearing positioning parts 12 can also be recesses, which can also realize the matching structure for positioning and inserting the lower ends of the support columns 20, and the person skilled in the art can flexibly select, so that the detailed description is not repeated here.

[0029] Please refer to Figure 1 、 Figure 2 and Figure 3 The anti-injury bearing jig 100 of the utility model further comprises a first handle 30 and a second handle 40, the first handle 30 is fixed to one side of the bearing substrate 10, and the second handle 40 is fixed to the other side of the bearing substrate 10 opposite to the first handle 30. By holding the first handle 30 and the second handle 40, the anti-injury bearing jig 100 of the utility model can be more conveniently carried, and the use is more convenient and labor-saving. Specifically, in the embodiment, the first handle 30 and the second handle 40 are fixed to the bearing substrate 10 by locking screws, so as to realize the mounting structure of the first handle 30 and the second handle 30 fixed to the bearing substrate 10, and the structure is more simple and firm and reliable.

[0030] Please refer toFigure 4 Optionally, the bottom of the bearing substrate 10 is vertically fixed with six support columns 20. Preferably, four of the support columns 20 are distributed on the periphery of the bottom of the bearing substrate 10, and the other two support columns 20 are distributed on the inner side of the bottom of the bearing substrate 10, which is more reasonable in structure layout, so that the support is more stable and prevents uneven local stress. Of course, the number of support columns 20 is not limited thereto, and those skilled in the art can flexibly select according to actual use requirements, which are within the protection scope of the present application, and thus will not be described in detail again.

[0031] The working principle of the anti-injury bearing jig 100 of the present application will be described in detail in combination with the drawings.

[0032] When the processed products need to be cleaned, the products are only needed to be placed on the bearing part of the bearing substrate 10, and then put into the process of cleaning the products, for example, put into the ultrasonic cleaner to clean the products, so as to realize the batch cleaning of the products placed on the bearing part of the bearing substrate 10. Moreover, multiple anti-injury bearing jigs 100 of the present application can be stacked together (as shown in Figure 5 The support column 20 of the anti-injury bearing jig 100 of the present application is positioned and inserted into the bearing positioning part 12 of another anti-injury bearing jig 100, so as to realize the use mode of stacking multiple anti-injury bearing jigs 100 of the present application together, which can simultaneously place more products and clean more products, and further improves the cleaning efficiency.

[0033] After the products are completed, the anti-injury bearing jig 100 of the present application can be more conveniently carried out by holding the first handle 30 and the second handle 40, and then moved out of the ultrasonic cleaner, and the cleaned products can be taken out from the bearing part, so as to complete the product cleaning process.

[0034] The anti-hurt bearing jig 100 comprises the bearing base plate 10 and at least three supporting columns 20, the supporting columns 20 are fixed to the bottom of the bearing base plate 10, a plurality of bearing parts are formed on the bearing base plate 10, the bearing parts are horizontally and spacedly distributed, the bearing parts are preferably step holes 11, and products can be placed and limited in the step holes 11. When the products after machining need to be cleaned, the products are only needed to be placed and carried on the bearing parts on the bearing base plate 10, and then the products are placed into a process for cleaning and machining, so that the products can be placed and carried in batches on the bearing parts on the bearing base plate 10 to be cleaned and machined in batches. On the one hand, the products do not need to be manually cleaned one by one, the labor is liberated, the cleaning speed is greatly improved, the efficiency is greatly improved, the labor is greatly reduced, and the labor cost is reduced. On the other hand, the bearing parts are horizontally and spacedly distributed, so that the products in the bearing parts can be placed and spaced, instead of being stacked together, the collision between the products is avoided, the products are not hurt, furthermore, the bearing parts are preferably the step holes, the products can be positioned in the step holes, the products are positioned, the products are prevented from being hurt by falling, the appearance of the products can be protected to the greatest extent, the cleaning yield is greatly improved, and the production and machining cost is greatly reduced.

[0035] The utility model is described in combination with the embodiments above, but the utility model is not limited to the embodiments disclosed above, and should cover various modifications, equivalent combinations according to the essence of the utility model.

Claims

1. A type of anti-collision bearing fixture, characterized in that, Comprise: A bearing substrate and at least three support columns, the support columns are fixed on the bottom of the bearing substrate, the bearing substrate is formed with a plurality of bearing parts, the bearing parts are horizontally spaced apart, and the bearing parts are stepped holes.

2. The damage prevention type load jig according to claim 1, wherein The stepped holes are vertically arranged.

3. The damage prevention type load jig according to claim 1, wherein The stepped holes include a countersunk hole part and a through hole part, and the through hole part is communicated with the bottom of the countersunk hole part.

4. The damage prevention type load jig according to any one of claims 1 to 3, wherein The bearing parts are uniformly arrayed along the horizontal direction.

5. The damage prevention type load jig according to claim 1, wherein The bearing substrate is also formed with a bearing positioning part corresponding to each support column, and the bearing positioning part is located directly above the corresponding support column.

6. The damage prevention type load jig according to claim 5, wherein The bearing positioning part is a concave groove or a bearing hole with a stepped structure.

7. The damage prevention type load jig according to claim 1, wherein Also comprise: A first handle and a second handle, the first handle is fixed on one side of the bearing substrate, and the second handle is fixed on the other side of the bearing substrate opposite to the first handle.

8. The damage prevention type load jig according to claim 7, wherein The first handle and the second handle are fixed on the bearing substrate by locking screws.

9. The damage prevention type load jig according to claim 1, wherein The bottom of the bearing substrate is vertically fixed with six support columns.

10. The damage prevention type load jig according to claim 9, wherein Four of the support columns are distributed on the periphery of the bottom of the bearing substrate, and the other two support columns are distributed on the inner side of the bottom of the bearing substrate.