Small-size super-thick conductive wrapping foam roll material assembling jig
By integrating the loading fixture, quick-rebound component, and pressing plate, the problems of low assembly efficiency and inaccurate positioning of foam and release film are solved, achieving efficient and precise assembly of foam and release film, ensuring product quality stability and improving production efficiency.
Patent Information
- Application Number
- CN202422978503.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-04
- Publication Date
- 2025-12-05
- Estimated Expiration
- 2034-12-04
AI Technical Summary
Traditional assembly methods for foam and release film are inefficient, inaccurate in positioning, and have unstable product quality, especially when assembling in large quantities, making it difficult to ensure precise alignment.
The assembly fixture uses small-sized, ultra-thick conductive foam rolls, integrating a loading fixture, a quick-rebound component, an upper pressing plate, and a lower pressing plate. Through the cooperation of the limiting structure and the quick-rebound component, the foam and release film are assembled efficiently and precisely.
It improves the assembly efficiency and accuracy of foam and release film, ensures the stability of product quality, simplifies the operation process, and reduces the difficulty of operation and material waste.
Smart Images

Figure CN223630262U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of foam roll stock assembly technology, especially to a small size super thick conductive wrapping foam roll stock assembly jig. BACKGROUND
[0002] In the field of foam processing or assembly, the traditional method often uses manual operation or simple mechanical equipment to assemble the foam and release film. This method has many shortcomings, such as low assembly efficiency, inaccurate positioning, unstable product quality, etc. Especially when a large number of foams need to be assembled, manual operation not only consumes time and effort, but also is difficult to ensure the accurate alignment of each foam and release film, thereby affecting the overall quality and appearance of the product.
[0003] How to improve the efficiency and accuracy of foam and release film assembly while ensuring the stability of product quality has become a technical problem to be solved in the current field of foam processing or assembly. UTILITY MODEL CONTENT
[0004] The utility model discloses a small size super thick conductive wrapping foam roll stock assembly jig, which is integrated with a loading jig, a quick rebound piece, an upper pressing plate and a lower pressing plate and other components to realize efficient and accurate assembly of foam and release film, thereby ensuring the stability of product quality.
[0005] To achieve the above-mentioned purpose, the utility model discloses a small size super thick conductive wrapping foam roll stock assembly jig, which comprises a loading jig, a quick rebound piece, an upper pressing plate, a lower pressing plate,
[0006] The lower pressing plate is used for bearing foam;
[0007] The loading jig is arranged above the lower pressing plate;
[0008] A plurality of loading grooves for loading foam are arranged inside the loading jig, and limiting structures for limiting the release film are arranged on both sides of the loading jig;
[0009] The quick rebound piece is arranged at the bottom of the loading jig and is used for abutting against the lower pressing plate;
[0010] The upper pressing plate is arranged on the loading jig and is used for pressing the release film.
[0011] Preferably, the plurality of loading grooves are uniformly and intermittently arranged inside the loading jig.
[0012] Preferably, one end of the loading jig is provided with a hand holding part, and the end of the loading jig away from the hand holding part is provided with a positioning groove.
[0013] Preferably, the limiting structure comprises at least two limiting edges, and the two limiting edges are arranged at the edges of the two sides of the loading fixture, respectively.
[0014] Preferably, the included angle between the limiting edge and the loading fixture is 85°-110°.
[0015] Preferably, the quick rebounding piece is arranged directly below the corresponding limiting edge of the loading fixture.
[0016] Preferably, the width of the upper pressing plate is less than or equal to the distance between the two limiting edges.
[0017] Preferably, the length and width of the lower pressing plate are greater than or equal to the length and width of the loading fixture.
[0018] The utility model discloses the beneficial effects: the utility model discloses through the cooperation of the integrated loading fixture, quick rebounding piece, upper pressing plate and lower pressing plate and other components, realize the efficient, accurate assembly of foam and release film, guarantee the stability of product quality. BRIEF DESCRIPTION OF DRAWINGS
[0019] Fig. 1 It is the explosion structure schematic diagram of the utility model.
[0020] Fig. 2 It is the structure schematic diagram of the loading fixture of the utility model.
[0021] The reference signs include:
[0022] 1, loading fixture;11, loading groove;12, limiting structure;121, limiting edge;13, handheld part;14, positioning groove;2, quick rebounding piece;3, upper pressing plate;4, lower pressing plate. DETAILED DESCRIPTION
[0023] The utility model is described in detail below in combination with the drawings.
[0024] Referring to Figs. 1-2 The utility model discloses a small size super thick conductive wrapping foam roll assembly jig, including loading fixture 1, quick rebounding piece 2, upper pressing plate 3, lower pressing plate 4.
[0025] The lower pressing plate 4 is used for bearing foam.
[0026] The loading fixture 1 is arranged above the lower pressing plate 4.
[0027] The loading fixture 1 is arranged above the lower pressing plate 4.
[0028] The quick rebound piece 2 is arranged at the bottom of the loading fixture 1 and used to abut against the lower pressing plate 4.
[0029] The upper pressing plate 3 is arranged at the loading fixture 1 and used to press the release film.
[0030] The assembly efficiency is improved, the plurality of loading grooves 11 arranged inside the loading fixture 1 allows simultaneous loading of multiple foams, reduces the time required for single assembly, and significantly improves the production efficiency.
[0031] The assembly precision is ensured, the limiting structure 12 on both sides of the loading fixture 1 effectively limits the position of the release film, preventing the shift or misalignment of the release film during assembly, thereby ensuring the precise alignment of the foam and the release film.
[0032] The operation process is simplified, the design of the quick rebound piece 2 allows the loading fixture 1 to quickly rebound to the initial position after completing the pressing, without the need for manual reset, simplifying the operation process and reducing the operation difficulty.
[0033] The assembly stability is enhanced, the combined action of the upper pressing plate 3 and the lower pressing plate 4 ensures the close fit between the foam and the release film, avoiding loosening or falling off during assembly, and enhancing the assembly stability.
[0034] During work, the foam is placed on the lower pressing plate 4 with the glue surface facing up. Then the loading fixture 1 is placed on the lower pressing plate 4, the quick rebound piece 2 abuts against the lower pressing plate 4, and the foam is positioned by the loading groove 11, so that the foam is one-to-one corresponding to the loading groove 11. The release film is covered on the loading fixture 1, and the limiting structure 12 limits the position of the release film to prevent it from moving. Then, the release film is pressed by the upper pressing plate 3, enough pressure is provided to press the upper pressing plate 3, the loading fixture 1 is close to the lower pressing plate 4, and the quick rebound piece 2 is compressed to ensure the close fit between the foam and the release film, so that the foam is pasted to the release film through the glue surface, and the assembly of the foam and the release film is completed. At this time, the pressure on the upper pressing plate 3 is released, and the quick rebound piece 2 makes the loading fixture 1 quickly rebound to the initial position, facilitating the next assembly.
[0035] Referring to Figs. 1-2 The plurality of loading grooves 11 of the embodiment are uniformly and spacedly arranged inside the loading fixture 1.
[0036] The production efficiency is improved, the plurality of loading grooves 11 are uniformly and spacedly arranged, allowing simultaneous loading of multiple foams, reducing the time required for single assembly. This design allows the operator to handle multiple foams at a time, thereby significantly improving the production efficiency.
[0037] Optimizing space utilization, evenly spaced loading slots 11 maximize the use of the internal space of the loading fixture 1, reducing material waste. This design makes the loading fixture 1 more compact, efficient, and suitable for various scale production environments.
[0038] Ensure assembly accuracy, as the loading slots 11 are evenly spaced, each foam is accurately positioned in the loading fixture 1. This helps to ensure the alignment accuracy of the foam and the release film or other components during assembly, thereby improving the overall quality of the product.
[0039] Simplify the operation process, evenly spaced loading slots 11 make it easier for operators to identify and locate each foam, thereby simplifying the assembly process. This design reduces the difficulty of operation and improves work efficiency.
[0040] Referring to Fig. 2 As shown, one end of the loading fixture 1 of the embodiment is provided with a hand-held part 13, and the end of the loading fixture 1 away from the hand-held part 13 is provided with a positioning slot 14.
[0041] Convenient to hold and operate, one end of the loading fixture 1 is provided with a hand-held part 13, which makes the operator more convenient and stable to hold the loading fixture 1 when using the loading fixture, thereby improving the convenience and stability of operation.
[0042] Precise positioning, the end of the loading fixture 1 away from the hand-held part 13 is provided with a positioning slot 14. The design of the positioning slot 14 is usually used to ensure that the loading fixture 1 can be accurately positioned to the predetermined position during assembly or processing, thereby improving the accuracy and efficiency of assembly. Specifically, the position of the next foam assembly is determined by the positioning slot 14.
[0043] Referring to Fig. 2 As shown, the limiting structure 12 of the embodiment includes at least two limiting edges 121, and the two limiting edges 121 are respectively arranged on the edges of the two sides of the loading fixture 1.
[0044] Precise positioning of the release film, the limiting structure 12 limits the release film through at least two limiting edges 121 to ensure the precise positioning of the release film on the loading fixture 1. This helps to reduce errors during assembly and improve the accuracy and consistency of assembly.
[0045] Improve production efficiency, accurate positioning of the release film can shorten the assembly time, as there is no need to repeatedly adjust the position of the release film. This helps to improve production efficiency and reduce production cost.
[0046] Enhance structural stability, the limiting edges 121 not only serve for positioning, but also enhance the structural stability of the loading fixture 1 to some extent. This helps to prevent the loading fixture from deforming or being damaged during use.
[0047] The angle between the limiting edge 121 and the loading fixture 1 in this embodiment is 85°-110°, which facilitates the positioning of the release film by the limiting edge 121.
[0048] Specifically, when the angle between the limiting edge 121 and the loading fixture 1 is 85°, the limiting edge 121 limits and positions the edge of the release film, so that the edge of the release film has a certain resistance when it is separated from the limiting edge 121.
[0049] When the angle between the limiting edge 121 and the loading fixture 1 is 90°, the limiting edge 121 positions the edge of the release film, so that the edge of the release film is separated from the limiting edge 121.
[0050] When the angle between the limiting edge 121 and the loading fixture 1 is 90°, the limiting edge 121 positions the edge of the release film, so that the release film is placed between the two limiting edges 121.
[0051] Referring to Figs. 1-2 The quick rebounding piece 2 of this embodiment is arranged directly below the corresponding limiting edge 121 of the loading fixture 1.
[0052] Improving assembly efficiency, when the pressure is released, the quick rebounding piece can quickly recover to its original shape, thereby helping the loading fixture 1 to quickly and accurately position. This reduces the adjustment time during assembly and improves the assembly efficiency.
[0053] Adapting to different assembly conditions, the elasticity and adjustability of the quick rebounding piece 2 enable it to adapt to different assembly conditions and requirements. By adjusting the hardness, thickness or shape of the quick rebounding piece, precise control of the assembly pressure can be achieved, thereby meeting different assembly needs.
[0054] The quick rebounding piece 2 is usually made of materials with good elasticity, such as rubber, springs or elastic plastics, etc. These materials will deform when subjected to external force, but once the external force is removed, the quick rebounding piece 2 can quickly recover to its original shape.
[0055] Referring to Fig. 1 The width of the upper pressing plate 3 in this embodiment is less than or equal to the distance between the two limiting edges 121.
[0056] Ensuring accurate positioning, the width of the upper pressing plate 3 is less than or equal to the distance between the two limiting edges 121, which ensures that the upper pressing plate can be accurately positioned above the loading fixture 1 during pressing, and does not interfere with the limiting edge 121.
[0057] Referring to Fig. 1 The length and width of the lower pressing plate 4 in this embodiment are greater than or equal to the length and width of the loading fixture 1.
[0058] The overall support loading fixture, the length and width dimensions of the pressing plate 4 are greater than or equal to the length and width dimensions of the loading fixture 1, so that the loading fixture 1 can be supported on the pressing plate 4 during the lamination process.
[0059] The above merely describes the preferred embodiments of the present application, and for those skilled in the art, the specific implementation manners and application ranges can be changed according to the idea of the present application, and the content of the specification should not be understood as limiting the present application.
Claims
1. A jig for assembling small-sized, ultra-thick conductive foam rolls, characterized in that: Including loading fixture (1), quick rebound (2), upper pressing plate (3), lower pressing plate (4), The lower pressing plate (4) is used for bearing the foam; The loading fixture (1) is arranged above the lower pressing plate (4); A plurality of loading grooves (11) for loading the foam are arranged in the loading fixture (1), and limiting structures (12) for limiting the release film are arranged on both sides of the loading fixture (1); The quick rebound (2) is arranged at the bottom of the loading fixture (1) and is used for abutting against the lower pressing plate (4); The upper pressing plate (3) is arranged on the loading fixture (1) and is used for pressing the release film.
2. The small-size, super-thick conductive wrapping foam roll material assembly jig according to claim 1, characterized in that: A plurality of the loading grooves (11) are uniformly and spacedly arranged in the loading fixture (1).
3. The small size, super-thick conductive wrapping foam roll material assembly jig according to claim 1, characterized in that: One end of the loading fixture (1) is provided with a hand holding part (13), and the end of the loading fixture (1) away from the hand holding part (13) is provided with a positioning groove (14).
4. The small-size, super-thick conductive wrapping foam roll material assembly jig according to claim 1, characterized in that: The limiting structure (12) includes at least two limiting edges (121), and the two limiting edges (121) are respectively arranged at the edges of the two sides of the loading fixture (1).
5. The small size, super-thick conductive wrapping foam roll material assembly jig according to claim 4, characterized in that: The included angle between the limiting edge (121) and the loading fixture (1) is 85°-110°.
6. The small size, super-thick conductive wrapping foam roll material assembly jig according to claim 4, characterized in that: The quick rebound (2) is arranged directly below the corresponding limiting edge (121) of the loading fixture (1).
7. The small size, super-thick conductive wrapping foam roll material assembly jig according to claim 4, characterized in that: The width of the upper pressing plate (3) is less than or equal to the distance between the two limiting edges (121).
8. The small size, super-thick conductive wrapping foam roll material assembly jig according to claim 1, characterized in that: The length and width of the lower pressing plate (4) are greater than or equal to the length and width of the loading fixture (1).