PIN feeding and finished product discharging device for injection molding of lower cover of lamp shell

Abstract

The utility model discloses a PIN feeding and finished product discharging device for injection molding of a lower cover of a lamp housing, which comprises a mechanical arm and a mounting frame arranged on the mechanical arm, and further comprises a housing transferring mechanism, a PIN clamping mechanism and a PIN end pressing mechanism which are arranged on one side of the mounting frame, the PIN clamping mechanism comprises a plurality of jigs arranged on the mounting rack in the X direction, a plurality of clamping assemblies arranged on the mounting rack and in one-to-one correspondence with the jigs, and a pushing and positioning assembly arranged on the mounting rack and used for synchronously fixing PINs on the jigs. The pushing positioning assembly comprises a guide rail arranged on the mounting frame in the Y direction, a pushing plate arranged on the guide rail in a sliding mode, a first air cylinder fixedly arranged on the mounting frame and used for driving the pushing plate to move along the guide rail, and a plurality of clamping jaws fixedly arranged on the pushing plate and in one-to-one correspondence with the jigs. The clamping jaw comprises a vertical plate, a transverse plate arranged on the vertical plate and a clamping block arranged on the transverse plate. The injection molding machine has the advantages that the PINs are prevented from scattering and shaking in the transferring process, and the injection molding precision is improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to the transfer equipment field of injection molding process, concretely to a PIN needle feeding and finished product discharging device for lamp shell lower cover injection molding. BACKGROUND

[0002] The lower shell of the vehicle lamp actuator is formed by placing the PIN needle in the mold for injection molding. When the injection molding is completed in the mold to form the finished product, the finished product needs to be removed from the mold, and then a new PIN needle is placed in the mold. The existing transfer mechanism is divided into a PIN needle transfer mechanism and a finished product transfer mechanism, and the two mechanisms work independently, which makes the efficiency of mold feeding and discharging not high. At the same time, due to the small size of the PIN needle structure, and the need for a part of the PIN needle to be exposed outside the mold during injection molding, the transfer mechanism can only clamp one end of the PIN needle, which will cause deviation between the PIN needle and the PIN needle transfer mechanism during the transfer process, and finally cause the feeding position of the PIN needle in the mold to deviate, resulting in low precision after molding.

[0003] Therefore, it is necessary to provide a PIN needle feeding and finished product discharging device for lamp shell lower cover injection molding. SUMMARY

[0004] The PIN needle feeding and finished product discharging device for lamp shell lower cover injection molding provided by the utility model effectively solves the problems of low feeding and discharging efficiency of the existing transfer mechanism in the mold for feeding PIN needles and discharging finished products, and easy PIN needle loosening during PIN needle feeding.

[0005] The technical scheme adopted by the utility model is:

[0006] The PIN needle feeding and finished product discharging device for lamp shell lower cover injection molding comprises a mechanical arm, a mounting bracket arranged on the mechanical arm, a shell clamping mechanism arranged on one side of the mounting bracket, a PIN needle clamping mechanism arranged on the other side of the mounting bracket, and a PIN needle end clamping mechanism arranged on the mounting bracket. The PIN needle clamping mechanism comprises a plurality of jigs arranged on the mounting bracket along the X direction, a plurality of clamping assemblies arranged on the mounting bracket and corresponding to the plurality of jigs, and a push and positioning assembly arranged on the mounting bracket for synchronously fixing the PIN needles on the plurality of jigs. The push and positioning assembly comprises a guide rail arranged on the mounting bracket along the Y direction, a push plate slidingly arranged on the guide rail, a No. 1 air cylinder fixedly arranged on the mounting bracket for driving the push plate to move along the guide rail, and a plurality of clamping jaws fixedly arranged on the push plate and corresponding to the jigs. The clamping jaw comprises a vertical plate, a horizontal plate arranged on the vertical plate, and three clamping blocks arranged on the horizontal plate along the X direction.

[0007] Further, the mounting frame comprises a first mounting plate, a second mounting plate, a fixing plate connecting the first mounting plate and the second mounting plate, a flange mounting assembly arranged on the fixing plate, a plurality of connecting columns connecting the first mounting plate and the second mounting plate, the PIN pin clamping mechanism is arranged on the first mounting plate, the shell clamping mechanism is arranged on the second mounting plate, the PIN pin end portion clamping mechanism comprises a first linear bearing sleeved on the connecting column, a sliding plate fixedly connected with the first linear bearing, a second air cylinder arranged on the first mounting plate and used for driving the sliding plate to slide along the connecting column, a plurality of pushing pieces arranged on the sliding plate and corresponding to the jigs, the pushing piece comprises a first pushing rod arranged on the sliding plate and used for pushing the first PIN pin, a second pushing rod arranged on the sliding plate and used for pushing the second PIN pin, and a third pushing rod arranged on the sliding plate and used for pushing the third PIN pin.

[0008] Further, the shell clamping mechanism comprises a plurality of elastic adsorption assemblies arranged on the second mounting plate in the X direction and corresponding to the jigs, the elastic adsorption assembly comprises a second linear bearing arranged on the second mounting plate, a second pipe sleeved on the second linear bearing, a spring sleeved on the second pipe, a suction disc arranged at one end of the second pipe, and an electromagnetic valve arranged on the second pipe, one end of the second pipe is a solid end, the other end of the second pipe is a hollow end, the suction disc is arranged at the hollow end, the electromagnetic valve is used for controlling the on-off of the air path to the suction disc, and the two ends of the spring are respectively abutted against the electromagnetic valve and the second linear bearing.

[0009] Further, the shell clamping mechanism further comprises a plurality of positioning pin assemblies arranged on the second mounting plate in the X direction and corresponding to the elastic adsorption assemblies, the positioning pin assembly comprises three positioning pins, and the end portions of the positioning pins are provided with positioning steps.

[0010] Further, the clamping assembly comprises a first air cylinder clamping jaw, a second air cylinder clamping jaw and a third air cylinder clamping jaw arranged on the first mounting plate.

[0011] Further, the clamping assembly comprises a first air cylinder clamping jaw, a second air cylinder clamping jaw and a third air cylinder clamping jaw arranged on the first mounting plate.

[0012] The beneficial effects of the utility model are as follows: the shell and the PIN pin can be effectively transferred, the efficiency of PIN pin and shell transfer is improved, the PIN pin in the transfer process can be fixed, the PIN pin is prevented from scattering, the PIN pin is prevented from shaking in the transfer process, and the injection precision is improved. BRIEF DESCRIPTION OF DRAWINGS

[0013] Figure 1 The overall schematic view of the PIN pin feeding and finished product discharging device for lamp shell lower cover injection is provided for the embodiments of the application.

[0014] Figure 2 PIN pin feeding and finished product discharging device for lamp shell lower cover injection provided by the embodiment of the application from another perspective without mechanical arm.

[0015] Figure 3 PIN pin feeding and finished product discharging device for lamp shell lower cover injection provided by the embodiment of the application from another perspective without mechanical arm.

[0016] Figure 4 PIN pin feeding and finished product discharging device for lamp shell lower cover injection provided by the embodiment of the application from another perspective without mechanical arm.

[0017] Figure 5 PIN pin feeding and finished product discharging device for lamp shell lower cover injection provided by the embodiment of the application from another perspective without mechanical arm.

[0018] Figure 6 PIN pin feeding and finished product discharging device for lamp shell lower cover injection provided by the embodiment of the application from another perspective without mechanical arm.

[0019] In the figure, 1 is a mechanical arm, 2 is a mounting frame, 3 is a shell transfer mechanism, 4 is a PIN pin clamping mechanism, 5 is a PIN pin end pressing mechanism, 41 is a jig, 42 is a clamping assembly, 43 is a pushing positioning assembly, 431 is a guide rail, 432 is a pushing plate, 433 is a No. 1 air cylinder, 434 is a claw, 401 is a vertical plate, 402 is a horizontal plate, 403 is a clamping block, 21 is a No. 1 mounting plate, 22 is a No. 2 mounting plate, 23 is a fixed plate, 24 is a flange mounting assembly, 25 is a connecting column, 51 is a No. 1 linear bearing, 52 is a sliding plate, 53 is a No. 2 air cylinder, 54 is a pushing piece, 31 is an elastic adsorption assembly, 32 is a positioning pin assembly, 311 is a No. 2 linear bearing, 312 is a No. 2 pipe, 313 is a spring, 314 is a suction disc, 315 is a solenoid valve, 421 is a first air cylinder clamping jaw, 422 is a second air cylinder clamping jaw, 423 is a third air cylinder clamping jaw, 100 is a shell, 200 is a PIN pin, 201 is a No. 1 PIN pin, 202 is a No. 2 PIN pin, and 203 is a No. 3 PIN pin. DETAILED DESCRIPTION

[0020] In order to make the above-mentioned purposes, features and advantages of the present application more obvious and easy to understand, the specific embodiments of the present application will be described in detail below with reference to the drawings.

[0021] As Figure 1 , Figure 2 and Figure 3As shown, the lamp shell lower cover injection molding PIN pin feeding and finished product discharging device provided by the embodiment of the application comprises a mechanical arm 1 and a mounting frame 2 arranged on the mechanical arm 1. It also comprises a shell transfer mechanism 3 arranged on one side of the mounting frame 2, a PIN pin clamping mechanism 4 arranged on the other side of the mounting frame 2, and a PIN pin end pressing mechanism 5 arranged on the mounting frame 2. The PIN pin clamping mechanism 4 comprises a plurality of jigs 41 arranged in the X direction on the mounting frame 2, a plurality of clamping assemblies 42 arranged on the mounting frame 2 and corresponding to the plurality of jigs 41, and a push positioning assembly 43 arranged on the mounting frame 2 for synchronously fixing the PIN pins 200 on the plurality of jigs 41. As shown in Figure 4 and Figure 5 As shown, the push positioning assembly 43 comprises a guide rail 431 arranged in the Y direction on the mounting frame 2, a push plate 432 slidingly arranged on the guide rail 431, a No. 1 air cylinder 433 fixedly arranged on the mounting frame 2 for driving the push plate 432 to move along the guide rail 431, and a plurality of clamping claws 434 fixedly arranged on the push plate 432 and corresponding to the jigs 41. The clamping claw 434 comprises a vertical plate 401, a horizontal plate 402 arranged on the vertical plate 401, and three clamping blocks 403 arranged in the X direction on the horizontal plate 402.

[0022] It should be noted that the PIN pin 200 comprises a No. 1 PIN pin 201, a No. 2 PIN pin 202, and a No. 3 PIN pin 203. For the sake of subsequent description, they are collectively referred to as three PIN pins 200.

[0023] In actual use, when the external mold is completed injection molding, the PIN pin and the shell form a finished product at this time. The mounting frame 2 is driven to move by the mechanical arm 1, so that the shell clamping mechanism 3 downwardly adsorbs the shell 100 in the mold. Then the mounting frame 2 is driven to rotate by the mechanical arm 1, so that the PIN pin clamping mechanism 4 downwardly places the PIN pin 200 in the external mold. Then the mounting frame 2 is driven to move by the mechanical arm 1, and the finished product is placed on the collection station by the shell clamping mechanism 3. Subsequently, the PIN pin clamping mechanism 4 re-clamps one end of the PIN pin to be injection molded, and the PIN pin end pressing mechanism 5 fixes the other end of the newly clamped PIN pin 200. The working principle of the PIN pin clamping mechanism 4 is as follows: the jigs 41 are moved by the mounting frame 2, and then the PIN pins 200 on the cutting station are corresponded to the jigs 41. Then the clamping assemblies 42 clamp one end of the PIN pins 200. Subsequently, the mounting frame 2 is moved upwardly by the mechanical arm 1, and at this time the PIN pins 200 are fixedly moved by the clamping assemblies 42. When the movement space reserved for the push positioning assembly 43 is reached, the clamping claw 434 is driven by the No. 1 air cylinder 433 to move to the side of the jig 41, so that the three clamping blocks 403 of the same clamping claw 434 press the other ends of the three PIN pins 200 on the jig 41.

[0024] The shell 100 and the PIN 200 can be effectively transferred, the efficiency of the PIN 200 and the shell 100 is improved, the PIN 200 in the transfer process is fixed, the PIN 200 is prevented from shaking in the transfer process, and the injection precision is improved.

[0025] Specifically, as shown in the figure, the mounting frame 2 comprises a first mounting plate 21, a second mounting plate 22, a fixing plate 23 connecting the first mounting plate 21 and the second mounting plate 22, a flange mounting assembly 24 arranged on the fixing plate 23, a plurality of connecting columns 25 connecting the first mounting plate 21 and the second mounting plate 22, and the PIN clamping mechanism 4 arranged on the first mounting plate 21. Figure 3 The shell transfer mechanism 3 is arranged on the second mounting plate 22, as shown in the figure, the PIN end pressing mechanism 5 comprises a first linear bearing 51 sleeved on the connecting column 25, a sliding plate 52 fixedly connected with the first linear bearing 51, a second air cylinder 53 arranged on the first mounting plate 21 and used for driving the sliding plate 52 to slide along the connecting column 25, a plurality of pushing members 54 arranged on the sliding plate 52 and corresponding to the jigs 41, and the pushing member 54 comprises a first pushing rod arranged on the sliding plate 52 and used for pushing the first PIN 201200, a second pushing rod arranged on the sliding plate 52 and used for pushing the second PIN 202200, and a third pushing rod arranged on the sliding plate 52 and used for pushing the third PIN 203200. Figure 2 In actual use, when the PIN 200 needs to be pushed into the mold, at this time, the first mounting plate 21 faces downward, the second air cylinder 53 drives the sliding plate 52 to slide along the connecting shaft to the side of the first mounting plate 21, so that the first pushing rod pushes the first PIN 201 out of the jig 41, the second pushing rod pushes the second PIN 202 out of the jig 41, and the third pushing rod pushes the third PIN 203 out of the jig 41.

[0026] In the above design, the structure design of the mounting frame 2 facilitates the installation of the shell transfer mechanism 3, the PIN clamping mechanism 4 and the PIN end pressing mechanism 5, and the shell transfer mechanism 3 facilitates the fast pushing of the PIN 200 out of the jig 41 into the mold.

[0027] Specifically, as shown in the figure,

[0028] , Figure 2 , Figure 2 , Figure 5As shown, the shell transfer mechanism 3 comprises a plurality of elastic suction assemblies 31 arranged in the X direction on the second mounting plate 22 and corresponding to the jigs 41, the elastic suction assembly 31 comprises a second linear bearing 311 arranged on the second mounting plate 22, a second pipe 312 sleeved on the second linear bearing 311, a spring 313 sleeved on the second pipe 312, a suction cup 314 arranged at one end of the second pipe 312, and an electromagnetic valve 315 arranged on the second pipe 312, one end of the second pipe 312 is a solid end, the other end of the second pipe 312 is a hollow end, the suction cup 314 is arranged at the hollow end, and the electromagnetic valve 315 is used to control the on-off of the air path to the suction cup 314, and the two ends of the spring 313 are respectively abutted with the electromagnetic valve 315 and the second linear bearing 311.

[0029] In actual use, when the shell 100 needs to be suctioned, the shell transfer mechanism 3 is driven downward by the mounting frame 2 to make the suction cup 314 contact the product, and in the process of the downward movement of the suction cup 314, the second pipe 312 moves upward along the second linear bearing 311 to compress the spring 313. When the mounting frame 2 moves with the mechanical arm 1 to make the product leave the cutting station, the spring 313 is reset.

[0030] In the above design, the structural design and specific implementation of the elastic suction assembly 31 can effectively realize that the product will not be impacted and damaged when suctioned, and the product and the suction cup 314 are protected.

[0031] Specifically, as shown in Figure 3 and Figure 5 As shown, the shell transfer mechanism 3 further comprises a plurality of positioning pin assemblies 32 arranged in the X direction on the second mounting plate 22 and corresponding to the elastic suction assemblies 31, and the positioning pin assembly 32 comprises three positioning pins, and the end of the positioning pin is provided with a positioning step.

[0032] It should be noted that a plurality of positioning holes are arranged on the outside of the shell 100.

[0033] In actual use, the shell 100 is limited by the positioning pins inserted into the positioning holes, and then the shell 100 is suctioned by the elastic suction assembly 31.

[0034] In the above design, the structural design and specific implementation of the shell transfer mechanism 3 can effectively prevent the position of the shell 100 from deviating when suctioned.

[0035] Specifically, as shown in Figure 5 As shown, the clamping assembly 42 comprises a first air cylinder clamping jaw 421, a second air cylinder clamping jaw 422 and a third air cylinder clamping jaw 423 arranged on the first mounting plate 21.

[0036] In actual use, the first cylinder clamping jaw 421 clamps and fixes one end of the No. 1 PIN 201200, the second cylinder clamping jaw 422 clamps and fixes one end of the No. 2 PIN 202200, and the third cylinder clamping jaw 423 fixes one end of the No. 3 PIN 203200.

[0037] In the above design, the structure design and specific implementation of the clamping assembly 42 can effectively realize the fixation of the PIN 200.

[0038] Specifically, as shown in the figure, the clamping block 403 is provided with an inclined surface for contacting the end of the PIN 200. Figure 5

[0039] It should be noted that the end of the PIN 200 is provided with a chamfer.

[0040] In the above design, the chamfer of the end of the PIN 200 is abutted by the inclined surface, and the PIN 200 is pressed on the jig 41.

[0041] It should be understood that the above description is only a specific embodiment of the present application and is not used to limit the present application, and any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.​

Claims

1. A device for feeding pins for lamp shell lower cover injection molding and discharging finished products, comprising a mechanical arm (1) and a mounting frame (2) arranged on the mechanical arm (1), characterized in that: Also include the shell transfer mechanism (3) arranged on one side of the mounting frame (2), the PIN needle clamping mechanism (4) arranged on the other side of the mounting frame (2) and the PIN needle end pressing mechanism (5) arranged on the mounting frame (2), the PIN needle clamping mechanism (4) includes a plurality of fixtures (41) arranged in the X direction on the mounting frame (2), a plurality of clamping assemblies (42) arranged on the mounting frame (2) corresponding to the plurality of fixtures (41), a push positioning assembly (43) arranged on the mounting frame (2) for synchronously fixing the PIN needles (200) on the plurality of fixtures (41), the push positioning assembly (43) includes a guide rail (431) arranged in the Y direction on the mounting frame (2), a push plate (432) slidingly arranged on the guide rail (431), a No. 1 air cylinder (433) fixedly arranged on the mounting frame (2) for driving the push plate (432) to move along the guide rail (431), a plurality of clamping jaws (434) fixedly arranged on the push plate (432) and corresponding to the fixtures (41), the clamping jaw (434) includes a vertical plate (401), a horizontal plate (402) arranged on the vertical plate (401), and three clamping blocks (403) arranged in the X direction on the horizontal plate (402).

2. The lamp shell lower cover injection molding PIN needle feeding and finished product discharging device according to claim 1, characterized in that: The mounting frame (2) includes a No. 1 mounting plate (21), a No. 2 mounting plate (22), a fixed plate (23) connecting the No. 1 mounting plate (21) and the No. 2 mounting plate (22), a flange mounting assembly (24) arranged on the fixed plate (23), a plurality of connecting columns (25) connecting the No. 1 mounting plate (21) and the No. 2 mounting plate (22), the PIN needle clamping mechanism (4) is arranged on the No. 1 mounting plate (21), the shell transfer mechanism (3) is arranged on the No. 2 mounting plate (22), the PIN needle end pressing mechanism (5) includes a No. 1 linear bearing (51) sleeved on the connecting column (25), a sliding plate (52) fixedly connected with the No. 1 linear bearing (51), a No. 2 air cylinder (53) arranged on the No. 1 mounting plate (21) for driving the sliding plate (52) to slide along the connecting column (25), a plurality of pushing members (54) arranged on the sliding plate (52) and corresponding to the fixtures (41), the pushing member (54) includes a No. 1 pushing rod arranged on the sliding plate (52) for pushing the No. 1 PIN needle (200), a No. 2 pushing rod arranged on the sliding plate (52) for pushing the No. 2 PIN needle (200), and a No. 3 pushing rod arranged on the sliding plate (52) for pushing the No. 3 PIN needle (200).

3. The lamp shell lower cover injection molding PIN needle feeding and finished product discharging device according to claim 2, characterized in that: The shell transfer mechanism (3) comprises a plurality of elastic adsorption assemblies (31) arranged in the X direction on the second mounting plate (22) and corresponding to the jigs (41), the elastic adsorption assembly (31) comprises a second linear bearing (311) arranged on the second mounting plate (22), a second pipe (312) sleeved on the second linear bearing (311), a spring (313) sleeved on the second pipe (312), a suction cup (314) arranged at one end of the second pipe (312), and an electromagnetic valve (315) arranged on the second pipe (312), one end of the second pipe (312) is a solid end, the other end of the second pipe (312) is a hollow end, the suction cup (314) is arranged at the hollow end, the electromagnetic valve (315) is used for controlling the on-off of the air path to the suction cup (314), and the two ends of the spring (313) are respectively abutted with the electromagnetic valve (315) and the second linear bearing (311).

4. The lamp shell lower cover injection molding PIN pin feeding and finished product discharging device according to claim 2, characterized in that: The shell transfer mechanism (3) further comprises a plurality of positioning pin assemblies (32) arranged in the X direction on the second mounting plate (22) and corresponding to the elastic adsorption assemblies (31), the positioning pin assembly (32) comprises three positioning pins, and the end of the positioning pin is provided with a positioning step.

5. The lamp housing lower cover injection molding PIN pin feeding and finished product discharging device according to claim 2, characterized in that: The clamping assembly (42) comprises a first air cylinder clamping jaw (421), a second air cylinder clamping jaw (422) and a third air cylinder clamping jaw (423) arranged on the first mounting plate (21).

6. The lamp housing lower cover injection molding PIN pin feeding and finished product discharging device according to claim 1, characterized in that: The clamping assembly (42) comprises a first air cylinder clamping jaw (421), a second air cylinder clamping jaw (422) and a third air cylinder clamping jaw (423) arranged on the first mounting plate (21). The clamping assembly (42) comprises a first air cylinder clamping jaw (421), a second air cylinder clamping jaw (422) and a third air cylinder clamping jaw (423) arranged on the first mounting plate (21).

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