Extruder cooling device for producing PPO profile

The design of floating support grooves and adjustment components solves the problem of profile exposure caused by unstable cooling water level, ensuring sufficient cooling and deformation prevention of PPO profiles, and adapting to the cooling needs of different profile models.

CN223630963UActive Publication Date: 2025-12-05SHAOXING YIWEI NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202520024470.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-06
Publication Date
2025-12-05
Estimated Expiration
2035-01-06

AI Technical Summary

Technical Problem

In the existing technology, the cooling water level is unstable during the cooling process of PPO profiles, causing the profiles to be exposed above the water surface, affecting heat exchange efficiency and potentially causing profile deformation.

Method used

A cooling device including a floating support groove and an adjustment component was designed. The support groove is floated by a float ball according to the water level, ensuring that the profile is always submerged in water. The adjustment component is used to adapt to the optimal cooling position for different profile models.

Benefits of technology

This ensures that the profile remains submerged in water throughout the cooling process, guaranteeing heat exchange efficiency and adapting to the cooling requirements of different profile models while preventing deformation.

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Abstract

The utility model provides an extruder cooling device for producing PPO (Poly-p-phenylene Oxide) profiles, which comprises a cooling tank, a water inlet and a water outlet for feeding and discharging water are arranged at the front end and the rear end of the cooling tank, and profile supporting mechanisms are arranged at the front end and the rear end in the cooling tank. The sectional material supporting mechanism comprises a supporting groove and two sets of base plates, sliding rods, guide sleeves and floating balls, the two guide sleeves are arranged on the groove edges of the two sides of the cooling groove respectively, the sliding rods are vertically matched with the guide sleeves in a sliding mode, the base plates and the floating balls are sequentially arranged at the bottom ends of the sliding rods, and the two sides of the supporting groove are connected with the two base plates. According to the extruder cooling device for producing the PPO profile, the supporting groove is arranged to be in a floating type by arranging the sliding rod and the floating ball and utilizing buoyancy of cooling water, the floating ball can float or sink along with fluctuation of the height of the water level in the cooling groove, the profile in the supporting groove is always located below the water surface, the profile is prevented from being exposed out of the water surface, the heat exchange efficiency of the profile is guaranteed, and the service life of the profile is prolonged. And the profile is fully cooled.
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Description

TECHNICAL FIELD

[0001] The utility model relates to extruder cooling technical field, concretely is a kind of extruder cooling device for producing PPO profile. BACKGROUND

[0002] PPO profile extruder is the machine that material can be fully plasticized, uniformly mixed and formed through die by the pressure and shear force generated by screw rotation.

[0003] In the extrusion process, the profile extruded from the die of extruder needs to be rapidly cooled for storage. Since water has large specific heat capacity, it is easy to exchange heat with hot profile. Moreover, water has stable chemical properties and can be recycled, so the cooling of profile is mainly in the form of water cooling.

[0004] In the prior art, since cooling water needs to be continuously circulated, the water level in the cooling tank is unstable and easily fluctuates due to fluctuations in water inflow and outflow. Once the water level is lower than the height of the profile, the profile is likely to be exposed to the water surface, affecting the heat exchange efficiency and making the profile not completely cooled, which is prone to deformation in the subsequent conveying process.

[0005] Based on the above problems, the present case arises. CONTENT OF THE UTILITY MODEL

[0006] (I) Technical problem solved

[0007] In view of the deficiencies of the prior art, the utility model provides an extruder cooling device for producing PPO profile, which solves the problems raised in the background art.

[0008] (II) Technical scheme

[0009] To achieve the above purpose, the utility model is implemented by the following technical scheme: an extruder cooling device for producing PPO profile, comprising a cooling tank, a water inlet and a water outlet are arranged at the front and rear ends of the cooling tank for water inflow and outflow, a profile support mechanism is arranged at the front and rear ends in the cooling tank, the profile support mechanism comprises a support groove and two groups of base plates, slide rods, guide sleeves and floating balls, two guide sleeves are arranged on the two side groove edges of the cooling tank respectively, the slide rods are vertically slidably fitted on the guide sleeves, the base plates and floating balls are arranged at the bottom end of the slide rods in sequence, and the two sides of the support groove are connected with the two base plates.

[0010] Preferably, the base plate is provided with an adjusting assembly for adjusting the height of the support groove.

[0011] Preferably, the adjusting assembly comprises a guide rod and an adjusting screw, the two sides of the support groove are provided with adjusting plates, the guide rod and the adjusting screw are vertically arranged on the adjusting plates, the guide rod penetrates through the base plate and is slidably matched with the base plate, and the adjusting screw penetrates through the base plate and is threadedly connected with the base plate.

[0012] Preferably, a plurality of positioning holes are vertically and equidistantly arranged on the slide rod, and a plurality of positioning pins corresponding to the positioning holes are threadedly connected with the guide sleeve.

[0013] Preferably, a plurality of pulleys are rotationally arranged at the bottom of the support groove along the conveying direction, and the plurality of pulleys are arranged in a matrix.

[0014] Preferably, a plurality of spoiler blocks are equidistantly arranged at the bottom of the cooling groove along the length direction of the cooling groove, and the spoiler blocks are in the shape of convex arcs.

[0015] (Three) beneficial effects

[0016] The utility model provides an extruder cooling device for producing PPO section bar.

[0017] Beneficial effects:

[0018] 1、the extruder cooling device for producing PPO section bar, by setting up slide rod and float ball, utilize the buoyancy of cooling water, set up support groove to be floating type, along with the fluctuation of water level height in cooling groove, float ball can float or sink along with it, make the section bar in support groove always be under water surface, avoid the section bar to emerge water surface, guarantee the heat exchange efficiency of section bar, make section bar fully cool.

[0019] 2、the extruder cooling device for producing PPO section bar, by setting up adjusting assembly and adjusting the height of support groove, can adapt to the cooling of section bar of different sizes, make the section bar of different models all be in the best position under water when cooling. DRAWINGS

[0020] Figure 1 It is the axonometric drawing of the utility model;

[0021] Figure 2 It is the section bar support mechanism schematic view of the utility model;

[0022] Figure 3 It is the cooling groove side sectional view of the utility model.

[0023] In the drawing: 1 cooling groove, 2 support groove, 3 base plate, 4 slide rod, 5 guide sleeve, 6 float ball, 7 adjusting plate, 8 guide rod, 9 adjusting screw, 10 positioning hole, 11 positioning pin, 12 pulley, 13 water inlet, 14 water outlet, 15 spoiler block. DETAILED DESCRIPTION

[0024] This utility model embodiment provides an extruder cooling device for producing PPO profiles, such as... Figures 1-3 As shown, the device includes a cooling tank 1. The cooling tank 1 has an inlet 13 and an outlet 14 at its front and rear ends for water inlet and outlet, respectively. The inlet 13 and outlet 14 are connected to an inlet pipe and a drain pipe. The water circulation system is existing technology. Profiles enter the cooling tank 1 from the end near the inlet 13 and exit from the end near the outlet 14.

[0025] like Figure 2 As shown, profile support mechanisms are provided at both ends of the cooling tank 1. Each profile support mechanism includes a support groove 2, two sets of base plates 3, sliding rods 4, guide sleeves 5, and floats 6. Two guide sleeves 5 are respectively located on the sides of the cooling tank 1. The sliding rods 4 slide vertically onto the guide sleeves 5. The base plates 3 and floats 6 are sequentially located at the bottom of the sliding rods 4. The two sides of the support groove 2 are connected to the two base plates 3. The bottom of the support groove 2, which supports the profile, is lower than the floats 6. When the floats 6 float on the water surface, the profile supported on the support groove 2 is completely submerged.

[0026] The support trough 2 is set to be floating. As the water level in the cooling tank 1 fluctuates, the float 6 can rise or sink accordingly, so that the profile in the support trough 2 is always below the water surface.

[0027] like Figure 2 As shown, since different profiles have different cross-sectional sizes, in order to achieve the best cooling effect for different profiles, it is necessary to adjust the height of the support groove 2. The base plate 3 is provided with an adjustment component for adjusting the height of the support groove 2.

[0028] like Figure 2 As shown, the adjustment assembly includes guide rods 8 and adjusting screws 9. Each set of profile support mechanisms is equipped with three guide rods 8 and one adjusting screw 9. Adjusting plates 7 are provided on both sides of the support groove 2. The guide rods 8 and adjusting screws 9 are vertically mounted on the adjusting plates 7. The guide rods 8 pass through the base plate 3 and slide to fit it. The bottom end of the adjusting screw 9 is pivotally connected to the adjusting plate 7, and the upper section of the adjusting screw 9 passes through the base plate 3 and is threaded to it. The height of the support groove 2 is adjusted by rotating the adjusting screw 9 to place the profile in the optimal underwater position.

[0029] To achieve diverse cooling methods, such as in winter when the temperature is low and the water flow in the cooling tank 1 is small with minimal water level fluctuations, cooling can be achieved by fixing the height of the support tank 2. Vertically spaced positioning holes 10 are provided on the slide rod 4, and a positioning bolt 11 corresponding to the positioning hole 10 is threaded onto the guide sleeve 5. During adjustment, after sliding the slide rod 4 to the specified height, the positioning bolt 11 is screwed into the corresponding positioning hole 10 to lock the slide rod 4.

[0030] like Figures 2-3As shown, in order to reduce friction between the support groove 2 and the profile, a number of pulleys 12 are rotatably installed at the bottom of the support groove 2 along the conveying direction, and the pulleys 12 are arranged in a matrix. When the profile passes through the bottom of the support groove 2, it will drive the pulleys 12 to rotate, thereby reducing friction between the support groove 2 and the profile.

[0031] like Figure 1 As shown, baffles 15 are evenly spaced along the length of the bottom of the cooling tank 1. The baffles 15 are in the shape of a raised arc. The baffles 15 can reduce the flow rate of the cooling water in the cooling tank 1 and increase the heat exchange effect between the profile and the cooling water.

[0032] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An extruder cooling device for producing PPO profiles, comprising a cooling tank (1), the front and rear ends of the cooling tank (1) are provided with water inlet (13) and water outlet (14) for water inlet and outlet, characterized in that: The front and rear ends of the cooling tank (1) are provided with profile support mechanisms, the profile support mechanism comprises a support groove (2) and two groups of base plates (3), slide rods (4), guide sleeves (5), floating balls (6), two guide sleeves (5) are arranged on the two side grooves of the cooling tank (1) respectively, the slide rod (4) is vertically slidably fitted on the guide sleeve (5), the base plate (3) and the floating ball (6) are sequentially arranged at the bottom end of the slide rod (4), and the two sides of the support groove (2) are connected with the two base plates (3).

2. An extruder cooling device for producing PPO profiles according to claim 1, characterized in that: The base plate (3) is provided with an adjusting assembly for adjusting the height of the support groove (2).

3. An extruder cooling device for producing PPO profiles according to claim 2, characterized in that: The adjusting assembly comprises a guide rod (8) and an adjusting screw (9), the two sides of the support groove (2) are provided with adjusting plates (7), the guide rod (8) and the adjusting screw (9) are vertically arranged on the adjusting plate (7), the guide rod (8) penetrates through the base plate (3) and is slidably fitted with the base plate (3), and the adjusting screw (9) penetrates through the base plate (3) and is threadedly connected with the base plate (3).

4. An extruder cooling device for producing PPO profiles according to claim 1, characterized in that: The slide rod (4) is vertically and equally spaced to be provided with a positioning hole (10), and the guide sleeve (5) is threadedly connected with a positioning bolt (11) corresponding to the positioning hole (10).

5. An extruder cooling device for producing PPO profiles according to claim 1, characterized in that: The bottom of the support groove (2) is rotationally provided with a plurality of pulleys (12) along the conveying direction, and the plurality of pulleys (12) are arranged in a matrix.

6. An extruder cooling device for producing PPO profiles according to claim 1, characterized in that: The bottom of the cooling tank (1) is equally spaced along the length direction to be provided with a spoiler (15), and the spoiler (15) is in a convex arc shape.