Spray printing device of roll-shaped polarizer blanking machine

By designing a printing device for a roll polarizing plate feeding machine, a compact and efficient production process was achieved, product stability was improved, and material waste caused by inaccurate positioning was reduced.

CN223631246UActive Publication Date: 2025-12-05NINGBO CHENGMEI MATERIAL TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202423245698.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-27
Publication Date
2025-12-05
Estimated Expiration
2034-12-27

AI Technical Summary

Technical Problem

The existing roll polarizing plate unloading and printing equipment has a long conversion time between processes such as feeding, cutting, printing and unloading, resulting in low production efficiency, unstable product quality, large equipment space occupation, poor printing accuracy and consistency, and easy waste generation.

Method used

An integrated roll polarizing plate feeding and printing device was designed, comprising a base, feeding cylinder, cutting part, printing part and leveling mechanism, realizing integrated feeding, cutting, printing and unloading. The leveling mechanism ensures that the polarizing plate is flat and centered, reducing errors and improving printing accuracy and consistency.

Benefits of technology

It improves the compactness and efficiency of the production process, reduces manual intervention, reduces space occupation, ensures printing accuracy and product quality consistency, saves material utilization, reduces waste and downtime, and reduces material waste due to inaccurate positioning.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a roll-shaped polarizer blanking machine jet printing device, which belongs to the technical field of optical material processing, and comprises a base, the top of the base is provided with a blanking jet printing mechanism, and the blanking jet printing mechanism comprises two feeding cylinders. The feeding cylinder is installed on one side of the top end of the base and used for moving the coiled polarizing plate to the top of the base and conducting jet printing. Through integrated feeding, cutting, jet printing and discharging, the conversion time among all procedures is shortened, the whole production process is more compact and efficient, the whole production process is completed on the same equipment, errors caused by equipment replacement or procedure conversion can be reduced, and therefore the stability and consistency of products are improved, and the production efficiency is improved. The number of manual intervention times is reduced, dependence on operators is reduced, and therefore labor cost is reduced, a large amount of production space is saved, and the production environment is neater and more orderly.
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Description

TECHNICAL FIELD

[0001] The utility model relates to optical material processing technical field especially relates to a roll polarizing plate blanking machine jet printing device. BACKGROUND

[0002] A roll polarizing plate blanking machine jet printing device is a special equipment for jet printing during the roll polarizing plate blanking process. The roll polarizing plate blanking machine jet printing device is widely used in the production and processing field of polarizing plate, especially in the display manufacturing, optical element manufacturing and other industries. Through the device, accurate jet printing and efficient blanking of the polarizing plate can be realized, and the quality and production efficiency of the product are improved.

[0003] The conversion between the existing device feeding, cutting, jet printing and blanking processes needs to spend extra time and manpower, and the production efficiency is low. The errors between different devices or processes may accumulate, leading to unstable product quality. Multiple devices for feeding, cutting, jet printing and blanking operations also occupy more production space, reducing space utilization. In addition, if the polarizing plate is not leveled or moved to the center, the distance between the jet printing head and the surface of the polarizing plate may change, leading to problems such as blur, ghosting or misalignment of the jet printing pattern or text. A large amount of waste may be generated during the jet printing process, thereby increasing the cost and waste of raw materials. SUMMARY

[0004] The utility model aims at providing a roll polarizing plate blanking machine jet printing device to solve the problems raised in the above background.

[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme:

[0006] It comprises a base, the top of the base is provided with a blanking jet printing mechanism, the blanking jet printing mechanism comprises two feeding barrels, the feeding barrels are installed on one side of the top end of the base for moving the roll polarizing plate to the top of the base and jet printing;

[0007] A leveling mechanism is arranged on the top of the base for centering and aligning the roll polarizing plate, the leveling mechanism comprises two inner plates, the bottom end of the inner plate is slidably connected with the top end of the base.

[0008] Preferably, one side of the feeding barrel is provided with a cutting piece, the cutting piece is installed on the top of the base, and the cutting piece is used for cutting the roll polarizing plate.

[0009] Preferably, the blanking jet printing mechanism further comprises a jet printing piece, the jet printing piece is installed on the other side of the top end of the base, and the jet printing piece is used for jet printing the roll polarizing plate.

[0010] Preferably, one side of the inner plate is provided with an outer plate.

[0011] Preferably, the bottom end of the outer plate is fixedly connected with the top end of the base, and a plurality of threaded fine grooves are formed in the middle part of the outer plate.

[0012] Preferably, a threaded fine rod is threadedly connected with the inner wall of the threaded fine groove, and one end of the threaded fine rod is rotatably connected with one side wall of the inner plate.

[0013] Preferably, the leveling mechanism further comprises a flattening plate, the bottom end of the flattening plate is embedded with a roller, and the top part of the flattening plate is provided with a support, and the bottom end of the support is connected with the top end of the base.

[0014] Preferably, a threaded groove is formed in the top part of the support, a threaded rod is threadedly connected with the inside of the threaded groove, and the bottom end of the threaded rod is rotatably connected with the top end of the flattening plate.

[0015] Preferably, sliding grooves are formed in the inner walls of the support on both sides, and sliding blocks are fixedly connected with both ends of the flattening plate, and the sliding blocks are slidingly connected with the inner walls of the sliding grooves.

[0016] Preferably, a material collecting box is arranged at one end of the inner plate, one side of the material collecting box is connected with one side of the base, and a conveying belt is installed in the middle part of the base.

[0017] Compared with the prior art, the utility model has the advantages of the following:

[0018] Through integrated feeding, cutting, spraying and discharging, the conversion time between processes is reduced, the whole production process is more compact and efficient, the whole production process is completed on the same equipment, errors caused by equipment replacement or process conversion are reduced, the stability and consistency of products are improved, the number of manual interventions is reduced, the dependence on operators is reduced, the labor cost is reduced, a large amount of production space is saved, the production environment is more clean and orderly.

[0019] The leveling mechanism is used for flattening the polarizing plate, eliminating errors caused by curling or unevenness, ensuring the stable distance between the spraying head and the surface of the polarizing plate, improving the precision and clarity of spraying, and the centering movement further ensures the accuracy and consistency of the sprayed patterns or characters, improves the utilization rate of raw materials, reduces rework and downtime caused by quality problems, and reduces material waste caused by inaccurate positions. BRIEF DESCRIPTION OF DRAWINGS

[0020] In order to more clearly illustrate the technical scheme in the embodiments of the present application, the drawings needed to be used in the embodiments will be briefly introduced as follows. Obviously, the drawings in the following description only constitute some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained from these drawings without creative labor.

[0021] Figure 1 It is a schematic diagram of the overall structure of the present application.

[0022] Figure 2 It is a schematic diagram of the structure of the blanking and printing mechanism of the present application.

[0023] Figure 3 It is a schematic diagram of the structure of the leveling mechanism of the present application.

[0024] Figure 4 It is an enlarged view of A in the present application. Figure 2

[0025] Figure number explanation: 1, base; 2, blanking and printing mechanism; 21, feeding cylinder; 22, cutting part; 23, printing part; 3, leveling mechanism; 31, bracket; 32, threaded rod; 33, flattening plate; 34, sliding groove; 35, material collecting box; 36, outer plate; 37, threaded thin rod; 38, inner plate. DETAILED DESCRIPTION

[0026] The present application will be further described in detail below with reference to the drawings.

[0027] The following description is used to disclose the present application so that those skilled in the art can implement the present application. The preferred embodiments in the following description are only used as examples, and other obvious modifications can be thought by those skilled in the art. The basic principles defined in the following description can be used in other embodiments, modifications, improvements, equivalent schemes and other technical schemes without departing from the spirit and scope of the present application.

[0028] Those skilled in the art should understand that in the disclosure of the present application, the orientations or positions indicated by the terms "longitudinal", "transverse", "upper", "lower", "left", "right", "front", "rear", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like are based on the orientations or position relationships shown in the drawings, which are only for the convenience of the simplified description of the present application, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, therefore the above terms cannot be understood as a limitation of the present application.

[0029] ​It can be understood that the term "one" should be understood as "at least one" or "one or more", that is, in one embodiment, the number of one element can be one, and in another embodiment, the number of the element can be multiple, and the term "one" cannot be understood as a limitation on the number. Embodiments

[0030] Please refer to Figures 1-4 A roll-shaped polarizing plate unloading machine printing device, comprising a base 1, the top of the base 1 is provided with an unloading printing mechanism 2, the unloading printing mechanism 2 comprises two feeding cylinders 21, the feeding cylinders 21 are installed on one side of the top end of the base 1 for moving the roll-shaped polarizing plate to the top of the base 1 and printing; one side of the feeding cylinder 21 is provided with a cutting piece 22, the cutting piece 22 is installed on the top of the base 1, and the cutting piece 22 is used for cutting the roll-shaped polarizing plate. The unloading printing mechanism 2 further comprises a printing piece 23, the printing piece 23 is installed on the other side of the top end of the base 1, and the printing piece 23 is used for printing the roll-shaped polarizing plate. One end of the roll-shaped polarizing plate is moved to one side of the feeding cylinder 21, so as to pass below the first feeding cylinder 21 and above the second feeding cylinder 21. The two feeding cylinders 21 rotate in different directions, so as to push the roll-shaped polarizing plate to the top of the base 1, and ensure that the end thereof is attached to the conveying belt.

[0031] Subsequently, the conveying belt moves clockwise, and drives the roll-shaped polarizing plate to move below the support 31. In this process, the top end of the roll-shaped polarizing plate is in contact with the roller at the bottom end of the flattening plate 33, and the bottom end thereof is attached to the top end of the conveying belt. When the roll-shaped polarizing plate moves to the required length, the cutting piece 22 starts to cut, and the printing piece 23 is responsible for printing the roll-shaped polarizing plate placed flat on the top of the conveying belt.

[0032] In addition, after the printing is completed, the conveying belt continues to rotate, and the printed roll-shaped polarizing plate is conveyed to the inside of the collecting box 35.

[0033] Further, the leveling mechanism 3 is arranged on the top of the base 1 to center the roll polarizer, and the leveling mechanism 3 comprises two inner plates 38. The bottom end of the inner plate 38 is slidably connected with the top end of the base 1, and one side of the inner plate 38 is provided with an outer plate 36. The bottom end of the outer plate 36 is fixedly connected with the top end of the base 1, and a plurality of threaded grooves are formed in the middle of the outer plate 36. The inner wall of the threaded groove is threadedly connected with a threaded rod 37, and one end of the threaded rod 37 is rotatably connected with the side wall of the inner plate 38. The leveling mechanism 3 further comprises a pressing plate 33, and the bottom end of the pressing plate 33 is embedded with a roller. The top of the pressing plate 33 is provided with a support 31, and the bottom end of the support 31 is connected with the top end of the base 1. A threaded groove is formed in the top of the support 31, and a threaded rod 32 is threadedly connected in the threaded groove. The bottom end of the threaded rod 32 is rotatably connected with the top end of the pressing plate 33. Two slide grooves 34 are formed in the inner wall of the support 31, and the two ends of the pressing plate 33 are fixedly connected with slide blocks. The slide blocks are slidably connected with the inner wall of the slide grooves 34. One end of the inner plate 38 is provided with a material collecting box 35, and one side of the material collecting box 35 is connected with one side of the base 1. A conveying belt is installed in the middle of the base 1. In order to stably convey the roll polarizer to the top of the conveying belt for printing, the worker needs to first rotate the threaded rod 32 clockwise according to the thickness of the roll polarizer, so that it moves downward of the support 31, and then pushes the pressing plate 33 to approach the position of the base 1.

[0034] In this way, when the roll polarizer passes through the support 31, the extrusion effect between the conveying belt and the pressing plate 33 can flatten it, ensuring the stability of subsequent printing. In addition, the worker also needs to rotate the threaded rods 37 on both sides according to the width difference of the roll polarizer.

[0035] By rotating the threaded rod 37 clockwise, the inner plate 38 can be pushed to move to the middle of the base 1, and the movement distance of the two inner plates 38 needs to be consistent to adapt to roll polarizers of different widths. This adjustment can make the roll polarizer more stable during movement, reduce deviation, and thus ensure that the printed pattern is clear and stable.

[0036] It is to be understood that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting. It is also possible in the present disclosure that steps can be executed in different sequence where is practical and / or certain steps can be modified, eliminated, or added.

[0037] It will be appreciated by persons skilled in the art that the present application is not limited to what has been particularly shown and described herein above. In addition, unless otherwise mentioned and required by context, the terms used herein are not intended to limit the scope of the application. The present application is not limited to the embodiments described above, but can vary and be modified within the scope of the application.

Claims

1. A roll-shaped polarizing plate uncoiler jet printing device comprising a base (1), characterized in that: The top of the base (1) is provided with a discharging and printing mechanism (2), the discharging and printing mechanism (2) comprises two feeding cylinders (21), the feeding cylinders (21) are installed on one side of the top end of the base (1) for moving the roll polarizing plate to the top of the base (1) and printing. A leveling mechanism (3) is arranged on the top of the base (1) for centering the roll polarizing plate, the leveling mechanism (3) comprises two inner plates (38), the bottom end of the inner plate (38) is slidably connected with the top end of the base (1).

2. The roll-shaped polarizing plate uncoiler jet printing device according to claim 1, characterized by: One side of the feeding cylinder (21) is provided with a cutting piece (22), the cutting piece (22) is installed on the top of the base (1), and the cutting piece (22) is used for cutting the roll polarizing plate.

3. The roll-shaped polarizing plate uncoiler jet printing device according to claim 2, characterized by: The discharging and printing mechanism (2) further comprises a printing piece (23), the printing piece (23) is installed on the other side of the top end of the base (1), and the printing piece (23) is used for printing the roll polarizing plate.

4. The roll-shaped polarizing plate uncoiler jet printing device according to claim 3, characterized by: One side of the inner plate (38) is provided with an outer plate (36).

5. The roll-shaped polarizing plate uncoiler jet printing device according to claim 4, characterized by: The bottom end of the outer plate (36) is fixedly connected with the top end of the base (1), and a plurality of threaded grooves are formed in the middle portion of the outer plate (36).

6. The roll-shaped polarizing plate uncoiler jet printing device according to claim 5, wherein: The inner wall of the threaded groove is threadedly connected with a threaded rod (37), one end of the threaded rod (37) is rotatably connected with one side wall of the inner plate (38).

7. The roll-shaped polarizing plate uncoiler jet printing device according to claim 1, wherein: The leveling mechanism (3) further comprises a flattening plate (33), the bottom end of the flattening plate (33) is embedded with a roller, and the top of the flattening plate (33) is provided with a support (31), and the bottom end of the support (31) is connected with the top end of the base (1).

8. The roll-shaped polarizing plate uncoiler jet printing device according to claim 7, wherein: A threaded groove is formed in the top of the support (31), and a threaded rod (32) is threadedly connected in the threaded groove, and the bottom end of the threaded rod (32) is rotatably connected with the top end of the flattening plate (33).

9. The roll-shaped polarizing plate uncoiler jet printing device according to claim 8, characterized by: Both sides of the inner wall of the support (31) are provided with a sliding groove (34), both ends of the flattening plate (33) are fixedly connected with a sliding block, and the sliding block is slidably connected with the inner wall of the sliding groove (34).

10. The roll-shaped polarizing plate uncoiler jet printing device according to claim 9, wherein: One end of the inner plate (38) is provided with a material collecting box (35), one side of the material collecting box (35) is connected with one side of the base (1), and a conveying belt is installed in the middle portion of the base (1).