Container liquid storage system adopting combination of waste ton buckets

Abstract

The utility model relates to a container liquid storage system adopting waste ton bucket combination, which comprises a ton bucket module, a liquid pipeline, a concentrated exhaust pipe and a liquid level detection device, the ton bucket module comprises a plurality of ton buckets, the plurality of ton buckets are placed on the ground, the plurality of ton buckets are stacked according to upper-layer ton buckets and lower-layer ton buckets, the plurality of ton buckets are divided into a plurality of groups, and the liquid pipeline is connected with the concentrated exhaust pipe. The ton barrels in the same group are stacked side by side and located on the same layer; the liquid pipelines are respectively connected with the ton barrels in the same group; the tonnage barrel comprises a filling opening cover and tonnage barrel exhaust ports, the filling opening cover is arranged at the top of the tonnage barrel, the tonnage barrel exhaust ports are formed in the filling opening cover of the tonnage barrel, and the centralized exhaust pipe is communicated with all the tonnage barrel exhaust ports; and the liquid level detection device is arranged on the nearest ton bucket in the same group of ton buckets. By adopting the container liquid storage system adopting the combination of the waste ton buckets, the recovery treatment of the ton buckets is realized, the resource waste and environmental pollution are reduced, the recovery cost of the waste ton buckets is reduced, and the container liquid storage system has the advantages of flexibility, low input cost and good economic benefit.

Description

TECHNICAL FIELD

[0001] The utility model relates to the field of liquid raw material storage, especially to the field of liquid storage system, and specifically relates to a liquid storage system combined with waste IBCs. BACKGROUND

[0002] IBC is a kind of medium-sized bulk container, and its common capacity is 1000 liters. It is a necessary tool for modern storage and transportation of liquid products. The structure of IBC is reasonable, economical and durable. It can be directly loaded and unloaded by a forklift, and can be stacked for storage and used for multiple cycles. With the development of internationalization, IBC has gradually become the mainstream of liquid product packaging.

[0003] For factories that use a large amount of liquid raw materials, more and more waste IBCs have become a problem for recycling and processing. This not only causes resource waste, but also is not conducive to environmental protection. Waste barrel recycling also brings a considerable cost.

[0004] Therefore, for enterprises that use a large amount of liquid raw materials, large-scale bulk transportation has become a trend, such as using tank trucks or ISO liquid tank containers for transportation. For large-scale bulk transportation, the factory usually needs to build large storage tanks for storing liquid. However, the specificity of the storage tank is stronger, and its installation and construction need to occupy a large ground space, and the investment cost is high. For some factories, the economic benefit and feasibility of building a storage tank are not high. This largely limits the popularization and application of liquid bulk transportation.

[0005] How to solve the problem of liquid storage on site has become a top priority. CONTENT OF THE UTILITY MODEL

[0006] The utility model aims at overcoming the shortcomings of the prior art, and provides a liquid storage system combined with waste IBCs, which meets the requirements of high production efficiency, high automation degree and wide application range.

[0007] In order to achieve the above-mentioned purpose, the liquid storage system combined with waste IBCs of the utility model is as follows:

[0008] The liquid storage system combined with waste ton barrels, which mainly comprises a ton barrel module, liquid pipelines, a centralized exhaust pipe and a liquid level detection device, wherein the ton barrel module comprises a plurality of ton barrels, the plurality of ton barrels are placed on the ground, the plurality of ton barrels are stacked into upper and lower layers, the plurality of ton barrels are divided into groups, the ton barrels in the same group are placed side by side and located at the same layer, the liquid pipelines are connected with the ton barrels in the same group respectively, the ton barrel comprises a filling port cover and a ton barrel exhaust port, the filling port cover is arranged at the top of the ton barrel, the ton barrel exhaust port is arranged on the filling port cover of the ton barrel, the centralized exhaust pipe is communicated with all the ton barrel exhaust ports, and the liquid level detection device is installed on the nearest ton barrel in the same group.

[0009] Preferably, the centralized exhaust pipe has a centralized exhaust port, and the centralized exhaust port is located higher than all the ton barrel exhaust ports.

[0010] Preferably, the ton barrel further comprises a liquid discharge port and a discharge valve, the liquid discharge port is arranged at the bottom of the ton barrel, the discharge valve is installed at the liquid discharge port, the ton barrel is filled and discharged through the liquid discharge port, the liquids in the ton barrels in the same group are communicated with each other, and the liquid levels are the same.

[0011] Preferably, the liquid pipelines comprise first and second main pipelines, the first and second main pipelines correspond to the upper and lower layers of the ton barrel module respectively, and the first and second main pipelines each comprise a plurality of branches, each branch is communicated with the discharge valves of the ton barrels in the corresponding layer of the main pipeline in sequence.

[0012] Preferably, the upstream and downstream of the first main pipeline are respectively provided with first and second control valves, and the upstream and downstream of the second main pipeline are respectively provided with third and fourth control valves.

[0013] Preferably, the system further comprises a pump station, the pump station is arranged near the ton barrel module, the pump station comprises a receiving pump and a supply pump, and the liquid pipelines are communicated with the outlet of the receiving pump and the inlet of the supply pump.

[0014] Preferably, at least one side aisle exists around the ton barrel module, and the liquid discharge ports at the bottoms of the ton barrels face the aisle side.

[0015] The combined liquid storage system of the present application adopts the existing waste ton barrels, realizes the recycling of the ton barrels, reduces the waste of resources and environmental pollution, and reduces the recycling cost of the waste ton barrels. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 It is a front view schematic diagram of the combined liquid storage system of the present application.

[0017] Figure 2 It is a top view schematic diagram of the combined liquid storage system of the present application.

[0018] Figure 3 It is a liquid level detection schematic diagram of the combined liquid storage system of the present application.

[0019] Figure 4 It is a centralized exhaust schematic diagram of the combined liquid storage system of the present application.

[0020] Figure 5 It is a "face-to-face" type field arrangement schematic diagram of the combined liquid storage system of the present application.

[0021] Figure 6 It is a "back-to-back" type field arrangement schematic diagram of the combined liquid storage system of the present application.

[0022] Figure 7 It is a "wall-to-wall" type field arrangement schematic diagram of the combined liquid storage system of the present application.

[0023] Figure 8 It is a "one-line shoulder-to-shoulder" type field arrangement schematic diagram of the combined liquid storage system of the present application.

[0024] Figure 9 It is an "inner corner" type field arrangement schematic diagram of the combined liquid storage system of the present application.

[0025] Figure 10The utility model discloses a combined liquid storage system of waste ton barrel, which comprises a ton barrel module, a liquid pipeline, a centralized exhaust pipe and a liquid level detection device.

[0026] Reference signs:

[0027] 1 ton barrel

[0028] 2 receiving pump

[0029] 3 feeding pump

[0030] 4 liquid level detection device

[0031] 5 centralized exhaust pipe Specific implementation

[0032] In order to describe the technical content of the utility model more clearly, further description will be made in combination with specific embodiments.

[0033] The combined liquid storage system of waste ton barrel comprises a ton barrel module, a liquid pipeline, a centralized exhaust pipe and a liquid level detection device.

[0034] As a preferred embodiment of the utility model, the centralized exhaust pipe has a centralized exhaust port, and the position of the centralized exhaust port is higher than that of all ton barrel exhaust ports.

[0035] As a preferred embodiment of the utility model, the ton barrel further comprises a liquid discharge port and a discharge valve, the liquid discharge port is arranged at the bottom of the ton barrel, the discharge valve is installed at the liquid discharge port, the ton barrel is connected to the liquid discharge port, the liquid in the ton barrels of the same group is connected to each other, and the liquid levels are the same.

[0036] As a preferred embodiment of the utility model, the liquid pipeline comprises a first main line and a second main line, the first main line and the second main line correspond to the upper ton barrels and the lower ton barrels of the ton barrel module respectively, and the first main line and the second main line each comprise a plurality of branches.

[0037] As the preferred embodiment of the utility model, the upstream and downstream of the first main path are respectively provided with a first control valve and a second control valve, and the upstream and downstream of the second main path are respectively provided with a third control valve and a fourth control valve.

[0038] As the preferred embodiment of the utility model, the system further comprises a pump station, the pump station is arranged near the ton barrel module, the pump station comprises a receiving pump and a supply pump, and the liquid pipeline is connected with the outlet of the receiving pump and the inlet of the supply pump.

[0039] As the preferred embodiment of the utility model, at least one side aisle exists around the ton barrel module, and the liquid discharge port at the bottom of the ton barrel faces the aisle side.

[0040] In the specific embodiment of the utility model, a liquid storage system combined with waste ton barrels is provided, waste ton barrels existing in a factory are utilized, and according to actual requirements and flexible layout of a site, a plurality of waste ton barrels are stacked and connected according to groups, and are combined into a storage space capable of storing a large amount of liquid raw materials, thereby a liquid storage system combined with waste ton barrels is constructed, and is used for receiving and storing a large amount of liquid raw materials from large-scale bulk transportation.

[0041] The liquid storage system combined with waste ton barrels comprises a ton barrel module, a pump station, a liquid pipeline, a centralized exhaust pipe, a liquid level detection device, a control system and the like, the ton barrel module comprises a plurality of ton barrels, a filling port cover exists at the top of the ton barrel, a liquid discharge port exists at the bottom of the ton barrel, and a discharge valve exists at the liquid discharge port, and the ton barrels are waste ton barrels existing in a factory.

[0042] The plurality of ton barrels are stacked in two layers on the ground and are divided into groups, ton barrels in the same group are stacked side by side and are located in the same layer, and grouping facilitates liquid distribution and management.

[0043] The liquid pipeline comprises a first main path and a second main path, the first main path and the second main path correspond to lower layer ton barrels and upper layer ton barrels of the ton barrel module respectively, each main path comprises a plurality of branches, and each branch is connected with discharge valves of ton barrels in the corresponding layer of the main path in sequence.

[0044] The upstream and downstream of the first main path are respectively provided with a first control valve and a second control valve, and the upstream and downstream of the second main path are respectively provided with a third control valve and a fourth control valve.

[0045] A ton barrel exhaust port is arranged on the ton barrel filling port cover, the centralized exhaust pipe is connected with all ton barrel exhaust ports, centralized exhaust is realized, the centralized exhaust pipe has a centralized exhaust port, and the centralized exhaust port is higher than all ton barrel exhaust ports.

[0046] The concentrated exhaust has the advantages of preventing the liquid from accidentally overflowing from the bottom of the ton barrel and allowing the odor gas to be concentrated and treated when necessary.

[0047] The liquid in and out of all the ton barrels is discharged through the discharge port at the bottom of the ton barrel, and the liquid in the same group of ton barrels is connected to each other, and the liquid level is the same. By installing a liquid level detection device on the ton barrel closest to the receiving location in the same group, the liquid level of the ton barrel group can be detected (high / low liquid level, or continuous liquid level).

[0048] The number of ton barrel groups is recommended to be two or four, but it can be reasonably increased or decreased according to actual conditions. The number of ton barrels and the arrangement of ton barrels on each layer can be flexibly configured according to actual needs and site space conditions.

[0049] There is at least one aisle around the ton barrel module, and the discharge port at the bottom of the ton barrel of the ton barrel module faces the aisle side, which is convenient for pipeline connection, valve operation, and safety inspection, etc.

[0050] A pump station is arranged near the ton barrel module, which includes a receiving pump (inlet) and a supply pump (outlet).

[0051] The liquid pipeline connects the outlet of the receiving pump and the inlet of the supply pump.

[0052] The bulk liquid storage system includes receiving and supply processes.

[0053] In the receiving process, the bulk liquid product from outside enters the ton barrel module through the receiving pump, the liquid pipeline, and the ton barrel bottom discharge valve.

[0054] In the supply process, the bulk liquid product in the ton barrel module enters the production line or the required site through the ton barrel bottom discharge valve, the liquid pipeline, and the supply pump.

[0055] The bulk liquid storage system has automatic and manual application occasions according to actual application.

[0056] In the automatic application occasion, the control valves of the main line of the liquid pipeline are all automatic control valves, which can automatically complete the receiving or supply process. In the manual application occasion, the control valves of the main line of the liquid pipeline are all manual control valves, which need to be manually operated to complete the receiving or supply process.

[0057] In the automatic application occasion, when the receiving process is performed, the discharge valves at the bottom of the ton barrels are all kept open.

[0058] The first control valve of the first main line is automatically opened, the second control valve is kept closed, the control valves of the second main line are kept closed, liquid is supplied to the lower layer of the ton barrel module, when the liquid level detection device installed on the multiple groups of ton barrels of the lower layer provides a high liquid level alarm, the third control valve of the second main line is automatically opened, the fourth control valve is kept closed, the control valves of the first main line are closed, liquid is supplied to the upper layer of the ton barrel module, when the liquid level detection device installed on the multiple groups of ton barrels of the upper layer provides a high liquid level alarm, all the control valves are closed, and the receiving process is completed.

[0059] In the automatic application occasion, during the replenishing process, the discharge valves at the bottoms of the ton barrels are kept opened.

[0060] The fourth control valve of the second main line is automatically opened, the third control valve is kept closed, the control valves of the first main line are kept closed, liquid is supplied to the upper layer of the ton barrel module, when the liquid level detection device installed on the multiple groups of ton barrels of the upper layer provides a low liquid level alarm, the second control valve of the first main line is automatically opened, the first control valve is kept closed, the control valves of the second main line are closed, liquid is supplied to the lower layer of the ton barrel module, when the liquid level detection device installed on the multiple groups of ton barrels of the lower layer provides a low liquid level alarm, all the control valves are closed, and the liquid replenishing process is completed.

[0061] In the manual application occasion, during the receiving process, the first control valve of the first main line is opened, the second control valve is kept closed, the control valves of the second main line are opened, and the fourth control valve is kept closed.

[0062] According to the required receiving amount, the discharge valves at the bottoms of the ton barrels are opened in sequence, and some are kept closed, and liquid is supplied to the ton barrels.

[0063] The operator needs to close the discharge valves of the ton barrels filled with liquid in time, and the discharge valves at the bottoms of the ton barrels should be kept in the closed state after the receiving is completed, so that the leakage problem of the ton barrels during storage can be effectively prevented.

[0064] In the manual application occasion, during the replenishing process, the operator opens the second control valve of the first main line, keeps the first control valve closed, opens the fourth control valve of the second main line, and keeps the third control valve closed, and then liquid is supplied to the production line.

[0065] As shown in Figure 5 , 6 , 7, 8, 9 and 10, they are different field arrangement schematic diagrams of the liquid storage system combined by the waste ton barrels, and other flexible arrangement modes can be arranged according to the field installation conditions.

[0066] As shown in Figure 5The diagram shown illustrates a "face-to-face" layout of a containerized liquid storage system using a combination of discarded ton containers, in accordance with this invention. The advantages of this layout are: the components requiring operation are concentrated on both sides of the aisle, facilitating operation and routine inspections. Meanwhile, vulnerable components such as pipes and valves are protected in the central area. This layout is highly recommended.

[0067] like Figure 6 The diagram shows a back-to-back layout of a containerized liquid storage system using a combination of waste ton containers, according to this utility model. The characteristics of this layout are: it is suitable for open areas, the ton containers are concentrated together, and the interfaces are located on the outside, which facilitates safety inspections.

[0068] like Figure 7 The diagram shown is a schematic of the on-site layout of a containerized liquid storage system using a combination of waste ton containers, which is a "one-wall separation" type according to this utility model. The characteristics of this layout are: it is suitable for restricted areas, it is separated by walls, and it is arranged close to the wall. The disadvantage is that the operation is hindered.

[0069] like Figure 8 The diagram shown is a schematic of the on-site layout of a containerized liquid storage system using a combination of waste ton containers according to this utility model. The characteristics of this layout are: it is suitable for restricted areas, it is arranged against the wall, and it is suitable for areas where the length direction is not restricted, but the open space is limited.

[0070] like Figure 9 The diagram shown is a schematic of the "inner corner" layout of a containerized liquid storage system using a combination of waste ton containers, according to this utility model. The advantages of this layout are: it is suitable for inner corner locations, does not occupy too much open space, and the number of ton containers in each direction can be flexibly adjusted according to the actual site space.

[0071] like Figure 10 The diagram shows a "corner" layout of a containerized liquid storage system using a combination of waste ton containers, according to this utility model. The features of this layout are: it is suitable for corner locations, does not occupy too much open space, and the number of ton containers in each direction can be flexibly adjusted according to the actual site space.

[0072] This utility model proposes a containerized liquid storage system using a combination of discarded ton containers. By utilizing discarded ton containers from factories, and according to actual needs and site space layout, multiple discarded ton containers are stacked and connected in groups to form a large storage space that can store large quantities of liquid raw materials. This creates a containerized liquid storage system adapted to local conditions for receiving and storing large quantities of liquid raw materials from large bulk transportation.

[0073] For the specific implementation scheme of this embodiment, please refer to the relevant descriptions in the above embodiments, which will not be repeated here.

[0074] It can be understood that the same or similar parts in the above-mentioned embodiments can be mutually referenced, and the contents not described in detail in some embodiments can refer to the same or similar contents in other embodiments.

[0075] It should be noted that in the description of the utility model, the terms "first", "second" and the like are used only for descriptive purposes and should not be construed as indicating or implying relative importance. In addition, in the description of the utility model, unless otherwise specified, the meaning of "a plurality of" is at least two.

[0076] In the description of the present specification, the description of the terms "one embodiment", "some embodiments", "example", "specific example" or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In the present specification, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0077] The liquid storage system combined with the abandoned ton barrel of the utility model adopts the existing abandoned ton barrel of the factory, realizes the recycling of the ton barrel, reduces the resource waste and environmental pollution, and reduces the recycling cost of the abandoned ton barrel. The utility model solves the liquid storage problem of large-scale bulk transportation, compared with the construction method of the storage tank requiring special space, multiple ton barrels can be arranged in very cramped space, more flexible, lower investment cost, better economic benefit for some enterprises. The space of the bulk liquid storage tank is convenient for centralized management, supplemented by automation technology and means, which can greatly improve the automation degree of the whole system, improve the raw material management level and production efficiency.

[0078] In this specification, the utility model has been described with reference to its specific embodiments. However, it is obvious that various modifications and changes can be made without departing from the spirit and scope of the utility model. Therefore, the specification and drawings should be considered as illustrative rather than restrictive.

Claims

1. A bulk liquid storage system employing a combination of waste drums, characterized by, The system comprises a ton barrel module, liquid pipelines, a centralized exhaust pipe and a liquid level detection device, the ton barrel module comprises a plurality of ton barrels, the plurality of ton barrels are placed on the ground, the plurality of ton barrels are stacked into upper ton barrels and lower ton barrels, the plurality of ton barrels are divided into groups, ton barrels in the same group are placed side by side and are located at the same layer; the liquid pipelines are connected with the ton barrels in the same group respectively; the ton barrel comprises a filling port cover and a ton barrel exhaust port, the filling port cover is arranged at the top of the ton barrel, the ton barrel exhaust port is arranged on the filling port cover of the ton barrel, the centralized exhaust pipe is communicated with all the ton barrel exhaust ports; the liquid level detection device is installed on the nearest ton barrel in the same group.

2. The bulk liquid storage system employing a combination of waste drums as claimed in claim 1, wherein, The centralized exhaust pipe has a centralized exhaust port, the position of the centralized exhaust port is higher than that of all the ton barrel exhaust ports.

3. The bulk liquid storage system employing a combination of waste drums as claimed in claim 1, wherein, The ton barrel further comprises a liquid discharge port and a discharge valve, the liquid discharge port is arranged at the bottom of the ton barrel, the discharge valve is installed at the liquid discharge port, the ton barrel is communicated with the liquid discharge port, the liquid in the ton barrels in the same group is communicated with each other, and the liquid levels are the same.

4. The bulk liquid storage system employing a combination of waste drums as claimed in claim 3, wherein, The liquid pipelines comprise first main pipelines and second main pipelines, the first main pipelines and the second main pipelines correspond to the upper ton barrels and the lower ton barrels of the ton barrel module respectively, the first main pipelines and the second main pipelines each comprise a plurality of branches, each branch is communicated with the discharge valves of the ton barrels at the corresponding layer of the main pipeline in sequence.

5. The bulk liquid storage system employing a combination of waste drums as claimed in claim 4, wherein, The upstream and the downstream of the first main pipeline are respectively provided with first control valves and second control valves, the upstream and the downstream of the second main pipeline are respectively provided with third control valves and fourth control valves.

6. The bulk liquid storage system employing a combination of waste drums as claimed in claim 1, wherein, The system further comprises a pump station, the pump station is arranged near the ton barrel module, the pump station comprises a receiving pump and a supply pump, the liquid pipelines are communicated with the outlet of the receiving pump and the inlet of the supply pump.

7. The bulk liquid storage system employing a combination of waste drums as recited in claim 3, wherein, At least one side aisle exists around the ton barrel module, the liquid discharge ports at the bottom of the ton barrels face the aisle side.

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