Automatic strip clamping machine for filter

Abstract

The utility model discloses an automatic strip clamping machine for a filter, and belongs to the technical field of automobile accessory manufacturing, the automatic strip clamping machine comprises a rack, the top of the rack is provided with a conveying mechanism, the top end of the rack is fixedly provided with a fixing frame, the top of the fixing frame is provided with a strip clamping mechanism, the strip clamping mechanism comprises two sets of hydraulic cylinders, and the hydraulic cylinders are fixedly installed at the top of the fixing frame; an inverted-concave frame is fixedly installed at the output ends of the two hydraulic cylinders, a reciprocating motor is fixedly installed at the top end of the inverted-concave frame, a gear is fixedly installed at the top, penetrating through the inverted-concave frame, of the output end of the reciprocating motor, two ruler belts are slidably connected into the inverted-concave frame, the two ruler belts are oppositely arranged, and the ruler belts are meshed with the gear; an extension rod is fixedly installed on one side of the ruler belt, clamping arms are fixedly installed at the bottom end of the extension rod, and the two sets of clamping arms are oppositely arranged. Automatic conveying and strip clamping of the filter are achieved through the conveying mechanism and the strip clamping mechanism, the production efficiency is improved, manpower input is reduced, and the product quality is improved.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of automobile parts manufacturing, and particularly relates to an automatic filter strip clamping machine. BACKGROUND

[0002] The filter refers to a part that filters impurities or gas through filter paper, and is mostly a part of an engine. The filter core is formed by winding filter paper into a cylinder shape, and a metal strip clamp is used to clamp the edges of the two filter papers that are pasted together at the joint of the cylindrical filter paper.

[0003] At present, manual operation still occupies a dominant position in the production process of the filter, which not only is low in efficiency, but also increases labor intensity, and it is also difficult to guarantee the quality consistency of the product.

[0004] Therefore, the present application provides an automatic filter strip clamping machine. CONTENT OF THE UTILITY MODEL

[0005] In view of the deficiencies of the prior art, the present application provides an automatic filter strip clamping machine, which overcomes the deficiencies of the prior art and aims to solve the problem that manual operation still occupies a dominant position in the production process of the filter, which not only is low in efficiency, but also increases labor intensity, and it is also difficult to guarantee the quality consistency of the product.

[0006] To achieve the above-mentioned purpose, the present application provides the following technical scheme: an automatic filter strip clamping machine, comprising a rack, a conveying mechanism is arranged on the top of the rack, a fixed frame is fixedly installed at the top end of the rack, a strip clamping mechanism is arranged on the top of the fixed frame, the strip clamping mechanism comprises two groups of hydraulic cylinders, the hydraulic cylinders are fixedly installed on the top of the fixed frame, a reverse concave frame is fixedly installed at the output end of the two groups of hydraulic cylinders, a reciprocating motor is fixedly installed at the top end of the reverse concave frame, a gear is fixedly installed at the top of the reverse concave frame through the output end of the reciprocating motor, two groups of ruler belts are slidably connected in the reverse concave frame, and the two groups of ruler belts are oppositely arranged, the ruler belts are in meshing connection with the gear, an extension rod is fixedly installed on one side of the ruler belt, a clamping arm is fixedly installed at the bottom end of the extension rod, and the two groups of clamping arms are oppositely arranged.

[0007] By adopting the technical scheme, the filter is automatically conveyed by the conveying mechanism, when the filter is conveyed below the fixing frame, the reciprocating motor is started, the gear is rotated by the reciprocating motor, the two groups of ruler belts are close to each other under the driving of the gear due to the meshing of the gear and the ruler belts, the sliding of the ruler belts drives the extension rods and the clamping arms to move, the two groups of clamping arms are close to each other, until the joint of the filter element is clamped and proper pressure is applied, so that the filter element is firmly attached, after the clamping strip is completed, the gear of the reciprocating motor is reversely rotated, the two groups of clamping arms are away from each other, the filter element continues to advance with the conveying mechanism until the next process, and thus one cycle is completed, ready to welcome the arrival of the next filter element, the automatic conveying and clamping of the filter are realized by the conveying mechanism and the clamping strip mechanism, the production efficiency is improved, the labor input is reduced, and the product quality is improved.

[0008] As a preferred technical scheme of the present application, the inverted recess type frame is fixedly installed with a photoelectric sensor on one side, the rack is fixedly installed with a controller on one side, and the controller is wirelessly connected with the photoelectric sensor.

[0009] By adopting the technical scheme, the presence of the filter is detected by the photoelectric sensor, a signal is sent to the controller, the controller receives the signal, controls the reciprocating motor to start, and the position of the filter element is determined by the photoelectric sensor, thereby improving the accuracy of the subsequent process.

[0010] As a preferred technical scheme of the present application, the conveying mechanism includes a motor rack, the motor rack is fixedly installed on one side of the rack, the top end of the motor rack is fixedly installed with a motor, the top of the rack is rotatably connected with two groups of transmission roller shafts, the outer surfaces of the two groups of transmission roller shafts are drivingly connected with a conveying belt, and the output end of the motor is fixedly installed with one group of transmission roller shafts.

[0011] By adopting the technical scheme, one group of transmission roller shafts is rotated by the motor, the other group of transmission roller shafts is synchronously rotated by the conveying belt, the filter is placed above the conveying belt, and thus the automatic and continuous conveying of the filter is realized, thereby improving the automation degree of the device.

[0012] As a preferred technical scheme of the present application, the bottom of each of the two groups of clamping arms is fixedly installed with a pressure sensor, the two groups of pressure sensors are oppositely arranged, and the pressure sensors are wirelessly connected with the controller.

[0013] By adopting the technical scheme, the pressure sensors monitor the pressure of the filter element on the clamping arms in real time during the clamping of the filter element by the two groups of clamping arms, which is beneficial for the staff to understand the clamping force.

[0014] As a preferred technical scheme of the present application, the controller is electrically connected with the control end of the reciprocating motor.

[0015] By adopting the technical scheme, when the controller receives that the pressure of the pressure sensor reaches the preset value, the controller controls the reciprocating motor to stop rotating, which is beneficial to improve the accuracy of the clamping force.

[0016] As a preferred technical scheme of the present application, one side of the rack is fixedly installed with a discharging guide plate at a discharging end of the conveying mechanism.

[0017] By adopting the technical scheme, after the filter completes the clamping strip operation by the clamping strip mechanism, the filter slides out of the rack along the discharging guide plate under the continuous driving of the conveying mechanism, and automatic discharging is completed.

[0018] As a preferred technical scheme of the present application, the outer surface of the transmission roller shaft is fixedly installed with a limiting wheel on both sides of the conveying belt.

[0019] By adopting the technical scheme, the limiting wheel plays a guiding role in the conveying process of the conveying belt, which is beneficial to ensure stable transmission of the filter core.

[0020] As a preferred technical scheme of the present application, the bottom of the inverted recess frame is fixedly installed with a camera.

[0021] By adopting the technical scheme, the camera monitors the clamping strip process in real time, which is convenient for playing back the situation at that time when an abnormal situation occurs, and is convenient for staff to check errors.

[0022] The beneficial effects of the present application are as follows:

[0023] 1. The filter is automatically conveyed by the conveying mechanism. When the filter is conveyed below the fixed frame, the reciprocating motor is started. The gear is rotated by the reciprocating motor. Since the gear is engaged with the ruler belt, the two groups of ruler belts are close to each other under the driving of the gear. The sliding of the ruler belt drives the extension rod and the clamping arm to move, so that the two groups of clamping arms are close to each other, until the combination of the filter core is clamped and appropriate pressure is applied, so that it is firmly attached. After the clamping strip is completed, the reciprocating motor drives the gear to reverse rotation, so that the two groups of clamping arms are far away from each other. The filter core continues to advance with the conveying mechanism until the next process, and thus one cycle is completed, ready to welcome the arrival of the next filter core. The filter is automatically conveyed and clamped by the conveying mechanism and the clamping mechanism, the production efficiency is improved, the labor input is reduced, and the product quality is improved.

[0024] 2. The existence of the filter is detected by the photoelectric sensor, and a signal is sent to the controller. After the controller receives the signal, the reciprocating motor is started. The position of the filter core is determined by the photoelectric sensor, which improves the accuracy of the subsequent process. BRIEF DESCRIPTION OF DRAWINGS

[0025] Figure 1 The present application is a schematic diagram of the overall structure;

[0026] Figure 2 It is a schematic diagram of the clamping strip mechanism structure;

[0027] Figure 3 It is a schematic diagram of the conveying mechanism structure;

[0028] Figure 4 It is a schematic diagram of the inverted recess type frame from the bottom.

[0029] In the figure: 1, frame; 2, conveying mechanism; 201, motor frame; 202, motor; 203, transmission roller shaft; 205, conveyor belt; 3, fixed frame; 4, clamping strip mechanism; 401, hydraulic cylinder; 402, inverted recess type frame; 403, reciprocating motor; 404, gear; 405, ruler tape; 406, extension rod; 407, clamping arm; 5, photoelectric sensor; 6, controller; 7, pressure sensor; 8, discharge guide plate; 9, limit wheel; 10, camera. DETAILED DESCRIPTION

[0030] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0031] Reference Figures 1-4 A filter automatic clamping strip machine, comprising a frame 1, the top of the frame 1 is provided with a conveying mechanism 2, the top end of the frame 1 is fixedly installed with a fixed frame 3, the top of the fixed frame 3 is provided with a clamping strip mechanism 4, the clamping strip mechanism 4 comprises two groups of hydraulic cylinders 401, the hydraulic cylinders 401 are fixedly installed on the top of the fixed frame 3, the output ends of the two groups of hydraulic cylinders 401 are fixedly installed with inverted recess type frames 402, the top end of the inverted recess type frame 402 is fixedly installed with a reciprocating motor 403, the output end of the reciprocating motor 403 is fixedly installed with a gear 404 through the top of the inverted recess type frame 402, the inside of the inverted recess type frame 402 is slidably connected with two groups of ruler tapes 405, and the two groups of ruler tapes 405 are oppositely arranged, the ruler tapes 405 are meshed with each other, one side of the ruler tape 405 is fixedly installed with an extension rod 406, the bottom end of the extension rod 406 is fixedly installed with a clamping arm 407, and the two groups of clamping arms 407 are oppositely arranged; the conveying mechanism 2 comprises a motor frame 201, the motor frame 201 is fixedly installed on one side of the frame 1, the top end of the motor frame 201 is fixedly installed with a motor 202, the top of the frame 1 is rotatably connected with two groups of transmission roller shafts 203, the outer surfaces of the two groups of transmission roller shafts 203 are drivingly connected with a conveyor belt 205, and the output end of the motor 202 is fixedly installed with one group of transmission roller shafts 203.

[0032] The filter is automatically conveyed by the conveying mechanism 2, when the filter is conveyed to the lower side of the fixing frame 3, the reciprocating motor 403 is started, the gear 404 is driven to rotate by the reciprocating motor 403, since the gear 404 is meshed with the ruler belt 405, the two groups of ruler belts 405 are close to each other under the drive of the gear 404, the sliding of the ruler belt 405 drives the extension rod 406 and the clamping arm 407 to move, so that the two groups of clamping arms 407 are close to each other, until the combination of the filter element is clamped and the appropriate pressure is applied, so that it is firmly attached, after the clamping strip is completed, the reciprocating motor 403 drives the gear 404 to reverse rotation, so that the two groups of clamping arms 407 are far away from each other, the filter element continues to advance with the conveying mechanism 2 until the next process, thus a cycle is ended, ready to welcome the arrival of the next filter element, the automatic conveying and clamping of the filter are realized through the conveying mechanism 2 and the clamping mechanism 4, the production efficiency is improved, the labor input is reduced, and the product quality is improved; one group of transmission roller shafts 203 is driven to rotate by the motor 202, the other group of transmission roller shafts 203 is driven to rotate synchronously by the conveyor belt 205, the filter is placed above the conveyor belt 205, so that the automatic continuous conveying of the filter is realized, and the automation degree of the device is improved.

[0033] With reference to Figures 1-3 , the side of the undercut frame 402 is fixedly installed with a photoelectric sensor 5, one side of the rack 1 is fixedly installed with a controller 6, and the controller 6 is wirelessly connected with the photoelectric sensor 5; the bottom of the two groups of clamping arms 407 is fixedly installed with a pressure sensor 7, and the two groups of pressure sensors 7 are oppositely arranged, and the pressure sensor 7 is wirelessly connected with the controller 6;

[0034] The existence of the filter is detected by the photoelectric sensor 5, and a signal is sent to the controller 6, after the controller 6 receives the signal, the reciprocating motor 403 is controlled to start, the position of the filter element is determined by the photoelectric sensor 5, and the accuracy of the subsequent process is improved. In the process of clamping the filter element, the pressure sensor 7 monitors the pressure of the clamping arm 407 on the filter element in real time, which is beneficial to the understanding of the clamping force by the staff.

[0035] With reference to Figure 1 , 3 -4, the controller 6 is electrically connected with the control end of the reciprocating motor 403; the outer surface of the transmission roller shaft 203 is fixedly installed with a limiting wheel 9 on both sides of the conveyor belt 205; when the pressure of the pressure sensor 7 reaches the preset value, the controller 6 controls the reciprocating motor 403 to stop rotating, which is beneficial to improve the accuracy of the clamping force; the limiting wheel 9 plays a guiding role in the conveying process of the conveyor belt 205, which is beneficial to ensure the stable transmission of the filter element.

[0036] With reference to Figure 1 , 3-4, one side of the rack 1 is fixedly installed with a discharge guide plate 8 at the discharge end of the conveying mechanism 2; the bottom of the inverted recess rack 402 is fixedly installed with a camera 10; after the filter completes the clamping operation through the clamping strip mechanism 4, it slides out of the rack 1 along the discharge guide plate 8 under the continuous driving of the conveying mechanism 2, and automatic discharge is completed; the limiting wheel 9 plays a guiding role in the conveying process of the conveyor belt 205, which is conducive to ensuring the stable transmission of the filter core.

[0037] Working principle: the filter is automatically conveyed by the conveying mechanism 2, when the filter is conveyed to the lower side of the fixed frame 3, the reciprocating motor 403 is started, the gear 404 is rotated by the reciprocating motor 403, since the gear 404 is meshed with the ruler belt 405, the two groups of ruler belts 405 are close to each other under the driving of the gear 404, the sliding of the ruler belt 405 drives the extension rod 406 and the clamping arm 407 to move, so that the two groups of clamping arms 407 are close to each other, until the joint of the filter core is clamped and appropriate pressure is applied, so that it is firmly attached, after clamping, the reciprocating motor 403 drives the gear 404 to rotate in the opposite direction, so that the two groups of clamping arms 407 are far away from each other, the filter core continues to advance with the conveying mechanism 2 until the next process, thus a cycle is completed, ready to welcome the arrival of the next filter core, the filter is automatically conveyed and clamped by the conveying mechanism 2 and the clamping mechanism 4, which improves the production efficiency, reduces the labor input, improves the product quality, the existence of the filter is detected by the photoelectric sensor 5, the signal is sent to the controller 6, after receiving the signal, the controller 6 controls the reciprocating motor 403 to start, the position of the filter core is determined by the photoelectric sensor 5, which improves the accuracy of the subsequent process.

[0038] Among them, a group of transmission roller shafts 203 are driven to rotate by the motor 202, the other group of transmission roller shafts 203 are driven to rotate synchronously by the conveyor belt 205, the filter is placed above the conveyor belt 205, thereby realizing automatic and continuous conveying of the filter, improving the automation degree of the device, the pressure sensor 7 monitors the pressure of the clamping arm 407 on the filter core in real time during the process of clamping the filter core, which is conducive to the understanding of the clamping force by the staff;

[0039] At the same time, when the controller 6 receives the pressure of the pressure sensor 7 reaching the preset value, the controller 6 controls the reciprocating motor 403 to stop rotating, which is conducive to improving the accuracy of the clamping force; after the filter completes the clamping operation through the clamping mechanism 4, it slides out of the rack 1 along the discharge guide plate 8 under the continuous driving of the conveying mechanism 2, and automatic discharge is completed;

[0040] In addition, the limiting wheel 9 plays a guiding role in the conveying process of the conveyor belt 205, which is conducive to ensuring the stable transmission of the filter core; the limiting wheel 9 plays a guiding role in the conveying process of the conveyor belt 205, which is conducive to ensuring the stable transmission of the filter core.

[0041] The above merely describes the preferred embodiments of the present application, and is not intended to limit the present application. Although the present application is described in detail with reference to the foregoing embodiments, modifications to the foregoing embodiments or equivalent replacements to some technical features thereof can be made by those skilled in the art, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. An automatic filter gasketing machine comprising a frame (1), characterized in that, The top of the rack (1) is provided with conveying mechanism (2), the top of the rack (1) is fixedly installed with fixed frame (3), the top of the fixed frame (3) is provided with clamping strip mechanism (4), the clamping strip mechanism (4) includes two groups of hydraulic cylinders (401), the hydraulic cylinders (401) are fixedly installed on the top of the fixed frame (3), the output ends of two groups of the hydraulic cylinders (401) are fixedly installed with inverted recess type frame (402), the top end of the inverted recess type frame (402) is fixedly installed with reciprocating motor (403), the output end of the reciprocating motor (403) is fixedly installed with gear (404) through the top of the inverted recess type frame (402), the inside of the inverted recess type frame (402) is slidably connected with two groups of ruler tapes (405), and two groups of the ruler tapes (405) are oppositely arranged, the ruler tapes (405) are meshed with the gear (404), and the one side of the ruler tapes (405) is fixedly installed with extension rod (406), the bottom end of the extension rod (406) is fixedly installed with clamping arm (407), and two groups of the clamping arms (407) are oppositely arranged.

2. The automatic filter gasket inserting machine according to claim 1, wherein The one side of the inverted recess type frame (402) is fixedly installed with photoelectric sensor (5), one side of the rack (1) is fixedly installed with controller (6), and the controller (6) is wirelessly connected with the photoelectric sensor (5).

3. The automatic filter gasket inserting machine according to claim 1, wherein The conveying mechanism (2) includes motor frame (201), the motor frame (201) is fixedly installed on one side of the rack (1), the top end of the motor frame (201) is fixedly installed with motor (202), the top of the rack (1) is rotatably connected with two groups of transmission roller shafts (203), the outer surfaces of two groups of the transmission roller shafts (203) are drivingly connected with conveying belt (205), and the output end of the motor (202) is fixedly installed with one group of the transmission roller shaft (203).

4. The automatic filter gasket inserting machine according to claim 2, wherein The bottom of the two groups of clamping arms (407) is fixedly installed with pressure sensor (7), and two groups of the pressure sensor (7) are oppositely arranged, and the pressure sensor (7) is wirelessly connected with the controller (6).

5. The automatic filter gasket inserting machine according to claim 2, wherein The controller (6) is electrically connected with the control end of the reciprocating motor (403).

6. The automatic filter gasket inserting machine according to claim 1, wherein One side of the rack (1) is fixedly installed with discharge guide plate (8) at the discharging end of the conveying mechanism (2).

7. The automatic filter gasket inserting machine according to claim 3, wherein The outer surfaces of the transmission roller shafts (203) are fixedly installed with limit wheels (9) on the two sides of the conveying belt (205).

8. The automatic filter gasket inserting machine according to claim 1, wherein The bottom of the inverted recess type frame (402) is fixedly installed with camera (10).

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