Inductance product feeding and placing automation device

Abstract

The utility model relates to the technical field of hot pressing processes of inductors, and discloses an automatic inductor product feeding and placing device which comprises a machine box, and a material shaking disc is fixedly installed on the upper surface of the machine box. According to the automatic device for feeding and placing the inductance products, through the cooperative action of a material vibrating disc, a material guiding track, a rotating motor, a rotating disc, a feeding assembly, a pushing assembly and a driving assembly, the material vibrating disc and the material guiding track can convey the inductance products to the position below the feeding assembly, and at the moment, the rotating motor drives the rotating disc to rotate; and when the rotating disc rotates to the other side, the pushing assembly can push the feeding assemblies to put the materials into the grooves of the containing discs at the moment, and the containing frames can be driven to move under pushing of the driving assembly. Therefore, the full-process automation of feeding, loading and placing of the inductance products is completed, so that the production efficiency is greatly improved, the labor cost is reduced, and the product quality is improved.

Description

TECHNICAL FIELD

[0001] The application relates to a hot pressing process technology of an inductor, and particularly relates to an inductor product loading and tray arranging automation device. BACKGROUND

[0002] With the wide application of inductors in the electronic industry, the production efficiency and quality requirements of inductor products are increasingly improved. The traditional inductor product loading and tray arranging process mostly depends on manual or semi-automatic operation, and the inductor is small and in the shape of a cuboid, so an automatic device is needed to arrange the capacitors one by one and then send them to the subsequent hot pressing process equipment.

[0003] The existing manual tray arranging needs to consume a lot of time and energy, and errors are prone to occur in the arranging process, which affects the quality and production efficiency of products. Although the semi-automatic device can reduce manual operation to a certain extent, it still has certain limitations in feeding, loading and arranging, and cannot realize the full-process automation, so that the overall production efficiency is still low. CONTENT OF THE UTILITY MODEL

[0004] In view of the defects of the prior art, the application provides an inductor product loading and tray arranging automation device, which has the advantages of full-process automation such as feeding, loading and arranging to the placing tray, and solves the problems proposed in the background art.

[0005] To achieve the above-mentioned purpose, the application provides the following technical scheme: an inductor product loading and tray arranging automation device, comprising a machine box, a shaking material tray is fixedly installed on the upper surface of the machine box, a material guide track is fixedly installed at the discharge port of the shaking material tray, the material guide track is fixedly installed on the upper surface of the machine box, a rotary motor is fixedly connected to the upper surface of the machine box, an output end of the rotary motor is fixedly connected with a rotating disc, a plurality of groups of circumferential arrayed loading assemblies are arranged on the upper surface of the rotating disc, two supporting rods are fixedly connected to the upper surface of the shaking material tray, a ring-shaped disc is fixedly connected to the side face of the two supporting rods close to each other, two symmetrical pushing assemblies are arranged on the upper surface of the ring-shaped disc, a driving assembly is arranged on the upper surface of the machine box, a placing rack is arranged above the machine box, a placing tray is fixedly installed on the outer surface of the placing rack, and a plurality of equidistantly arranged placing grooves are formed in the outer surface of the placing tray.

[0006] Through the above scheme, through the cooperation between the vibration material disc, the material guide track, the rotating motor, the rotating disc, the feeding assembly, the pushing assembly and the driving assembly, the vibration material disc and the material guide track can deliver the inductance products to the lower side of the feeding assembly. At this time, the rotating motor drives the rotating disc to rotate, and cooperates with the pushing assembly to drive multiple feeding assemblies to continuously feed the materials. When the rotating disc rotates to the other side, the pushing assembly can push the feeding assembly to place the materials into the grooves of the placing disc. Under the pushing of the driving assembly, the placing rack can be driven to move. The driving assembly can accurately place the inductance products on the placing disc according to the preset rules. Thus, the full-process automation of feeding, feeding and placing of the inductance products is completed, so that the production efficiency is greatly improved, the labor cost is reduced, and the product quality is improved.

[0007] Further, the feeding assembly comprises a fixed block fixedly connected to the upper surface of the rotating disc, the inner wall of the fixed block is inserted with a material suction rod, the outer surface of the material suction rod is inserted into the inner wall of the rotating disc, the outer surface of the material suction rod is fixedly connected with a fixed plate, the bottom surface of the fixed plate is fixedly connected with a return spring, one end of the return spring away from the bottom surface of the fixed plate is fixedly connected to the upper surface of the fixed block, and the bottom surface of the fixed plate is fixedly connected with two guide rods.

[0008] Through the above scheme, through the action of the return spring, when the material suction rod moves downward under the pushing of the driving assembly, the return spring is extruded to deform. When the material suction rod is separated from the pushing of the pushing assembly, the rebound force formed by the release of extrusion of the return spring can drive the material suction rod to reset.

[0009] Further, the feeding assembly further comprises a gas pump, the outer surface of the gas pump is fixedly connected to the upper surface of the rotating disc, the output end of the gas pump is fixedly connected with a pipeline, and the other end of the pipeline is in communication with the inner wall of the material suction rod.

[0010] Through the above scheme, through the action of the gas pump, when the material suction rod moves downward, the gas pump can adsorb the inductance products on the material guide track through the material suction rod. When moving to the other side, the gas pump pushes the material suction rod to place the inductance products into the placing groove of the placing disc, and completes the feeding and discharging of the inductance products.

[0011] Further, the pushing assembly comprises a support fixedly connected to the upper surface of the annular disc, the outer surface of the support is fixedly connected with a first servo motor, the output end of the first servo motor is fixedly connected with a first screw rod, the other end of the first screw rod is rotatably connected to the outer surface of the support, and the outer surface of the support is threadedly connected with a lifting block.

[0012] Through the above scheme, through the action of the first servo motor, the first lead screw can be driven to rotate, thereby driving the lifting block to stably move up and down, so as to drive the push rod to push the lower feeding assembly.

[0013] Further, the outer surface of the bracket is provided with a guide groove, the outer surface of the lifting block is slidably connected to the inner wall of the guide groove, and the inner wall of the lifting block is threadedly connected with the push rod.

[0014] Through the above scheme, through the action of the guide groove, the movement of the lifting block can be guided to ensure that the lifting block moves up and down stably, and through the action of the push rod, the push rod can be adjusted up and down on the inner wall of the lifting block, so that the staff can adjust the pressing force.

[0015] Further, the driving assembly comprises an assembly box and a support guide plate, the bottom surface of the assembly box and the bottom surface of the support guide plate are fixedly connected to the upper surface of the case, the inner wall of the assembly box is fixedly connected with a second servo motor, the output end of the second servo motor is fixedly connected with a second lead screw, one end of the second lead screw away from the output end of the second servo motor is rotatably connected to the inner wall of the assembly box, and the outer surface of the second lead screw is threadedly connected with a first moving block.

[0016] Through the above scheme, through the action of the second servo motor, when the second servo motor drives the second lead screw to rotate, the first moving block is driven to reciprocate on the X-axis, and the moving frame is driven to move, thereby driving the placing rack and the placing disc to adjust on the X-axis.

[0017] Further, the upper surface of the first moving block is fixedly connected with a moving frame, the outer surface of the moving frame is slidably connected to the inner wall of the support guide plate, the outer surface of the moving frame is rotatably connected with a third lead screw, the outer surface of the third servo motor is fixedly embedded with a third servo motor, the output end of the third servo motor is fixedly connected to the outer surface of the third lead screw, and the outer surface of the third lead screw is threadedly connected with a second moving block.

[0018] Through the above scheme, through the action of the third servo motor, when the third servo motor drives the third lead screw to rotate, the second moving block is driven to reciprocate on the Y-axis by cooperating with the limiting of the guide rail, thereby driving the placing rack and the placing disc to adjust on the Y-axis.

[0019] Further, the outer surface of the moving frame is fixedly connected with a guide rail, the inner wall of the guide rail is slidably connected to the outer surface of the guide rail, and the upper surface of the second moving block is fixedly connected to the bottom surface of the placing rack.

[0020] Through the above scheme, through the action of the guide rail, the movement of the second moving block can be guided, so as to ensure the stability of the movement of the second moving block.

[0021] Compared with the prior art, the technical scheme of the application has the following beneficial effects:

[0022] The automatic loading and placing device for inductance products can complete the whole process automation of feeding, loading and placing of inductance products, thereby greatly improving production efficiency, reducing labor cost and improving product quality. BRIEF DESCRIPTION OF DRAWINGS

[0023] Figure 1 It is a perspective structural view of the whole application;

[0024] Figure 2 It is another perspective structural view of the whole application;

[0025] Figure 3 It is a perspective structural view of the loading assembly of the application;

[0026] Figure 4 It is a perspective structural view of the pushing assembly of the application;

[0027] Figure 5 It is a perspective structural view of the driving assembly of the application.

[0028] In the drawings:

[0029] 1, case; 2, material vibrating disc; 3, material guide track; 4, rotary motor; 5, rotating disc; 6, loading assembly; 601, fixed block; 602, material suction rod; 603, fixed plate; 604, return spring; 605, guide rod; 606, air pump; 7, annular disc; 8, pushing assembly; 801, support; 802, first servo motor; 803, first lead screw; 804, lifting block; 805, push rod; 806, guide groove; 9, driving assembly; 901, assembly box; 902, second servo motor; 903, second lead screw; 904, first moving block; 905, moving frame; 906, third lead screw; 907, third servo motor; 908, guide rail; 909, second moving block; 910, support guide plate; 10, support rod; 11, placing frame; 12, placing disc. Detailed Implementation

[0030] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.

[0031] Please see Figure 1 and Figure 2 This embodiment discloses an automated inductor product loading and unloading device, comprising a chassis, a vibrating disc fixedly mounted on the upper surface of the chassis, a guide rail fixedly mounted on the outlet of the vibrating disc, the guide rail fixedly mounted on the upper surface of the chassis, a rotary motor fixedly connected to the upper surface of the chassis, a turntable fixedly connected to the output end of the rotary motor, a multiple set of circumferentially arrayed loading components on the upper surface of the turntable, two support rods fixedly connected to the upper surface of the vibrating disc, an annular disc fixedly connected to the side of the two support rods close to each other, two symmetrical pushing components on the upper surface of the annular disc, a drive component on the upper surface of the chassis, a placement rack above the chassis, a placement plate fixedly mounted on the outer surface of the placement rack, and multiple equidistantly arranged placement slots on the outer surface of the placement plate. The placement tray, through the coordinated action of a vibrating disc, guide rail, rotary motor, turntable, feeding assembly, pushing assembly, and drive assembly, allows the vibrating disc and guide rail to transport inductor products to the area below the feeding assembly. The rotary motor then drives the turntable to rotate, which, in conjunction with the pushing assembly, drives multiple feeding assemblies to continuously feed the material. Once the turntable has rotated to the other side, the pushing assembly pushes the feeding assembly to place the material into the slot of the placement tray. The drive assembly, propelled by the vibrating disc, moves the placement rack, accurately placing the inductor products onto the placement tray according to preset rules. This completes the fully automated process of feeding, loading, and placing inductor products, significantly improving production efficiency, reducing labor costs, and enhancing product quality.

[0032] Please see Figure 1 and Figure 3The feeding assembly comprises a fixed block fixedly connected to the upper surface of the rotating disc, a suction rod inserted into the inner wall of the fixed block, the outer surface of the suction rod being inserted into the inner wall of the rotating disc, a fixed plate fixedly connected to the outer surface of the suction rod, a reset spring fixedly connected to the bottom surface of the fixed plate, one end of the reset spring away from the bottom surface of the fixed plate being fixedly connected to the upper surface of the fixed block, two guide rods fixedly connected to the bottom surface of the fixed plate, the outer surfaces of the two guide rods being inserted into the inner wall of the rotating disc, and a gas pump fixedly connected to the upper surface of the rotating disc, the output end of the gas pump being fixedly connected with a pipeline, and the other end of the pipeline being in communication with the inner wall of the suction rod.

[0033] Please refer to Figure 1 and Figure 4 The pushing assembly comprises a support fixedly connected to the upper surface of the annular disc, a first servo motor fixedly connected to the outer surface of the support, a first screw rod fixedly connected to the output end of the first servo motor, and the other end of the first screw rod being rotatably connected to the outer surface of the support, a lifting block threadedly connected to the outer surface of the support, the outer surface of the lifting block being slidably connected to the inner wall of the guide groove, and a push rod threadedly connected to the inner wall of the lifting block.

[0034] Please refer to Figure 1 and Figure 5The driving assembly comprises an assembly box and a support guide plate, the bottom surface of the assembly box and the bottom surface of the support guide plate are fixedly connected to the upper surface of the case, the inner wall of the assembly box is fixedly connected with a second servo motor, the output end of the second servo motor is fixedly connected with a second screw rod, one end of the second screw rod away from the output end of the second servo motor is rotatably connected to the inner wall of the assembly box, the outer surface of the second screw rod is threadedly connected with a first moving block, and the outer surface of the first moving block is slidably connected to the inner wall of the assembly box, through the action of the second servo motor, when the second servo motor drives the second screw rod to rotate, the first moving block is driven to reciprocate on the X axis, and the moving frame is driven to move, so that the placing rack and the placing disc are adjusted on the X axis, the upper surface of the first moving block is fixedly connected with a moving frame, the outer surface of the moving frame is slidably connected to the inner wall of the support guide plate, the outer surface of the moving frame is rotatably connected with a third screw rod, the outer surface of the third screw rod is fixedly embedded with a third servo motor, the output end of the third servo motor is fixedly connected to the outer surface of the third screw rod, and the outer surface of the third screw rod is threadedly connected with a second moving block, through the action of the third servo motor, when the third servo motor drives the third screw rod to rotate, the second moving block is driven to reciprocate on the Y axis in cooperation with the limiting of the guide rail, so that the placing rack and the placing disc are adjusted on the Y axis, the outer surface of the moving frame is fixedly connected with a guide rail, the inner wall of the guide rail is slidably connected to the outer surface of the guide rail, and the upper surface of the second moving block is fixedly connected to the bottom surface of the placing rack, through the action of the guide rail, the movement of the second moving block can be guided, so that the stability of the movement of the second moving block is ensured.

[0035] The automatic loading and placing device for inductance products in the embodiment can realize the full-process automation of feeding, loading and placing of inductance products through the cooperation of the material vibrating disc, the material guide track, the rotating motor, the rotating disc, the loading assembly, the pushing assembly and the driving assembly, so that the production efficiency is greatly improved, the labor cost is reduced, and the product quality is improved.

[0036] The working principle of the above embodiment is that: when the device is used, first, the material vibration disc and the material guide track can deliver the inductor product to the lower side of the feeding assembly, at this time, the two pushing assemblies are started synchronously, the first servo motor drives the first screw rod to rotate, thereby driving the lifting block to reciprocatingly move up and down, when the lifting block moves downward and drives the push rod to move, the lower suction rod is also moved downward, and the reset spring is extruded to deform, at this time, the air pump can suck the inductor product on the material guide track through the suction rod, and the inductor product is taken out from the material guide track, and after the suction rod is separated from the pushing of the moving frame, the reset spring can drive the suction rod to reset under the rebound force formed by the extrusion, then, the rotary motor rotates the rotating disc continuously, thereby the feeding assembly and the pushing assembly can continuously take the material, when the feeding assembly rotates to the other side, at this time, the suction rod is pushed downward by the push rod on the other side, at this time, the air pump outputs gas to push the suction rod to put the inductor product into the placing groove of the placing disc, finally, while continuously feeding the material, the driving assembly can drive the placing frame and the placing disc to move on the X-axis and the Y-axis, thereby the material can be placed.

[0037] It should be noted that, in the present document, relational terms such as first and second and the like can be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus. An element proceeded by "comprises... a" does not, without more constraints, exclude the presence of additional identical elements in the process, method, article, or apparatus that comprises the element.

[0038] Although the embodiments of the present application have been shown and described, it is to be understood that for the purpose of the present application, the embodiments change, modify, replace, and vary in many ways without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. An inductance product loading tray automatic device, comprising a machine box (1), characterized in that: The upper surface of the case (1) is fixedly installed with a material shaking disc (2), the discharge port of the material shaking disc (2) is fixedly installed with a material guide rail (3), the material guide rail (3) is fixedly installed on the upper surface of the case (1), the upper surface of the case (1) is fixedly connected with a rotary motor (4), the output end of the rotary motor (4) is fixedly connected with a rotating disc (5), the upper surface of the rotating disc (5) is provided with sixteen upper feeding assemblies (6) arranged in a circumferential array, the upper surface of the material shaking disc (2) is fixedly connected with two supporting rods (10), the side face of the two supporting rods (10) close to each other is fixedly connected with an annular disc (7), the upper surface of the annular disc (7) is provided with two symmetrical pushing assemblies (8), the upper surface of the case (1) is provided with a driving assembly (9), the upper portion of the case (1) is provided with a placing rack (11), the outer surface of the placing rack (11) is fixedly installed with a placing disc (12), and the outer surface of the placing disc (12) is provided with a plurality of placing grooves arranged at equal intervals.

2. The inductance product loading tray automatic device according to claim 1, wherein: The upper feeding assembly (6) comprises a fixed block (601) fixedly connected to the upper surface of the rotating disc (5), a material suction rod (602) inserted into the inner wall of the fixed block (601), the outer surface of the material suction rod (602) is inserted into the inner wall of the rotating disc (5), a fixed plate (603) fixedly connected to the outer surface of the material suction rod (602), a reset spring (604) fixedly connected to the bottom surface of the fixed plate (603), the end, away from the bottom surface of the fixed plate (603), of the reset spring (604) is fixedly connected to the upper surface of the fixed block (601), and two guide rods (605) fixedly connected to the bottom surface of the fixed plate (603).

3. The inductance product loading tray automatic device according to claim 2, wherein: The upper feeding assembly (6) further comprises a gas pump (606) fixedly connected to the upper surface of the rotating disc (5), the output end of the gas pump (606) is fixedly connected with a pipeline, and the other end of the pipeline is in communication with the inner wall of the material suction rod (602).

4. The inductance product loading tray automatic device according to claim 1, wherein: The pushing assembly (8) comprises a support (801) fixedly connected to the upper surface of the annular disc (7), a first servo motor (802) fixedly connected to the outer surface of the support (801), a first screw rod (803) fixedly connected to the output end of the first servo motor (802), and the other end of the first screw rod (803) is rotatably connected to the outer surface of the support (801), and a lifting block (804) threadedly connected to the outer surface of the support (801).

5. The inductance product loading tray automatic device according to claim 4, wherein: The outer surface of the support (801) is provided with a guide groove (806), the outer surface of the lifting block (804) is slidably connected to the inner wall of the guide groove (806), and the inner wall of the lifting block (804) is threadedly connected with a push rod (805).

6. The inductance product loading tray automatic device according to claim 1, wherein: The driving assembly (9) includes assembly box (901) and support guide plate (910), the bottom surface of the assembly box (901) and the bottom surface of the support guide plate (910) are fixedly connected to the upper surface of the case (1), the inner wall of the assembly box (901) is fixedly connected with the second servo motor (902), the output end of the second servo motor (902) is fixedly connected with the second screw rod (903), one end of the second screw rod (903) away from the output end of the second servo motor (902) is rotatably connected to the inner wall of the assembly box (901), the outer surface of the second screw rod (903) is threadedly connected with the first moving block (904), and the outer surface of the first moving block (904) is slidably connected to the inner wall of the assembly box (901).

7. The inductance product loading tray automatic device according to claim 6, characterized in that: The upper surface of the first moving block (904) is fixedly connected with the moving frame (905), and the outer surface of the moving frame (905) is slidably connected to the inner wall of the support guide plate (910), the outer surface of the moving frame (905) is rotatably connected with the third screw rod (906), the outer surface of the moving frame (905) is fixedly embedded with the third servo motor (907), the output end of the third servo motor (907) is fixedly connected to the outer surface of the third screw rod (906), and the outer surface of the third screw rod (906) is threadedly connected with the second moving block (909).

8. The inductance product loading tray automatic device according to claim 7, characterized in that: The outer surface of the moving frame (905) is fixedly connected with the guide rail (908), the inner wall of the guide rail (908) is slidably connected to the outer surface of the guide rail (908), and the upper surface of the second moving block (909) is fixedly connected to the bottom surface of the placing frame (11).

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