Inductor picking device
By designing an inductor picking device that includes a base, a suction component, and a transmission component, and utilizing the principles of kinetic gas and a seesaw, the problem of inductors falling off during the picking process under height differences is solved, thus achieving stable transportation of inductors.
Patent Information
- Application Number
- CN202423106251.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-16
- Publication Date
- 2025-12-05
- Estimated Expiration
- 2034-12-16
AI Technical Summary
Existing picking mechanisms are prone to vacuum breaking and high material rejection rates when picking up discrete inductors with height differences, leading to inductor detachment and damage.
An inductor pickup device was designed, including a base, a suction component, a power component, and a transmission component. The device utilizes the principle of power gas and a seesaw to move the suction component, ensuring stable pickup of the inductor.
This effectively prevents inductors from falling off during transportation, improving the reliability and efficiency of picking up inductors.
Smart Images

Figure CN223632584U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the inductance packaging field especially relates to an inductance picking device. BACKGROUND
[0002] Inductance is the element that can transform electric energy into magnetic energy and store up, plays an important role in the circuit. Figure 1 As shown in the product design, due to the miniaturization high power density requirement of product, two separate inductances 12 must be attached on the substrate 11, due to the machining tolerance ±0.15mm of the inductance 12 and the solder paste printing thickness tolerance ±0.10mm and other tolerances, the height difference ΔH of two inductances 12 after reflow is ±0.25mm.
[0003] In the product packaging process, multiple processes involve sucking, picking, placing and other actions. Figure 2 As shown, the existing suction mechanism 21 is a one-piece mechanism, and the suction parts 22 on both sides are flush, which can stably adsorb two inductances with the same height during work. However, due to the height difference of two separate inductances 12 after reflow, there is a risk of vacuum breakage and high material throwing rate during the process of sucking the inductance 12 by using the existing suction mechanism 21, which finally leads to the falling of the inductance 12 and damages the inductance 12.
[0004] Therefore, how to suck the separate inductance with height difference and avoid the inductance falling during transportation is the problem to be solved at present. SUMMARY
[0005] The technical problem to be solved by the utility model is how to suck the separate inductance with height difference and avoid the inductance falling during transportation, and provide an inductance picking device.
[0006] In order to solve the above problems, the utility model provides a kind of inductance pickup device, for picking up inductance with height difference, comprising: base, the cavity is provided in the base, the base includes oppositely arranged first side and second side;Two suction components are arranged in parallel in the first side of the base, and part is located in the cavity, the suction component can be moved in the direction close to or away from the base, one end of two the suction component in the cavity is provided with a slope respectively, and two the slope is oppositely arranged;Power component, set up in the second side of the base, the power component includes two parallelly arranged gas pipes, for conveying power gas into cavity, and two the gas pipe and two the suction component are one-to-one correspondence arrangement;Transmission component, set up in the cavity, and set up between two the slope, the transmission component includes a seesaw, the seesaw is fixed in the cavity by a fixing member, and can rotate around the fixing member, the transmission component can be rotated to corresponding the suction component by the seesaw from horizontal state under the push of the power gas transmitted by a certain the gas pipe to push the suction component.
[0007] In some embodiments, the suction component further comprises: a moving part arranged in the cavity; a suction part connected to the moving part and extending outside the base; the moving part is used to drive the suction part to move in the direction close to or away from the base.
[0008] In some embodiments, the slope is arranged on the moving part.
[0009] In some embodiments, a vacuum channel is arranged in the suction part, and the vacuum channel is connected to a machine table vacuum pump.
[0010] In some embodiments, the power gas is compressed air, and two the gas pipes are connected to a machine table gas pipeline.
[0011] In some embodiments, the power component can stop conveying power gas to corresponding the gas pipe after one the suction component picks up inductance, and the seesaw is rotated to another the suction component under the push of power gas conveyed by another the gas pipe to push the suction component.
[0012] In some embodiments, the cavity can maintain airtight state after both the suction components pick up the inductance.
[0013] In some embodiments, the seesaw is a triangular prism, and the fixing member is located at the center of the triangular prism.
[0014] In some embodiments, the power component further comprises a vacuum tube, which can release the power gas in the cavity after inductance transmission is completed.
[0015] In some embodiments, the seesaw is capable of returning to a horizontal state after the release of the power gas within the cavity.
[0016] In some embodiments, both of the suction assemblies are capable of returning to a level state after the release of the power gas within the cavity.
[0017] The technical scheme above sets the power assembly and the movable suction assembly on the fixed base, sets the transmission assembly in the cavity of the base, after one suction assembly picks up the inductor, uses the power gas and the gravity principle of the seesaw to push the other suction assembly to continue moving to pick up the inductor of different height, avoids the inductor from falling off in the transportation process, and the inductor picking device has simple structure design and high benefits.
[0018] It should be understood that the above general description and the following detailed description are only exemplary and explanatory, and cannot limit the utility model. The technology, method and equipment known by those skilled in the art can not be discussed in detail, but under appropriate circumstances, the technology, method and equipment should be regarded as part of the authorization description. BRIEF DESCRIPTION OF DRAWINGS
[0019] In order to more clearly illustrate the technical scheme in the specific embodiment of the utility model, the following will briefly introduce the drawings needed to be used in the specific embodiment description. Obviously, the drawings in the following description are only some specific embodiments of the utility model, and for those skilled in the art, other drawings can be obtained without creative labor under the premise of these drawings.
[0020] Figure 1 It is the structural schematic diagram of two discrete inductors with height difference in prior art.
[0021] Figure 2 It is the structural schematic diagram of two discrete inductors with height difference in prior art.
[0022] Figure 3 It is the structural schematic diagram of the inductor picking device in one embodiment of the utility model. DETAILED DESCRIPTION
[0023] The technical scheme in the embodiment of the utility model will be described clearly and completely in the following combined with the drawings. Obviously, the described embodiment is only a part of the embodiment of the utility model, not all the embodiments. Based on the embodiment in the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the protection scope of the utility model.
[0024] Please refer to Figure 3It is a structural schematic view of an embodiment of the inductor picking device. Figure 3 As shown in the figure, the inductor picking device is used for picking inductors 39 with height difference, and comprises a base 31, two suction assemblies, a power assembly 33 and a transmission assembly 34. The base 31 is provided with a cavity 310, and the base 31 comprises a first side 311 and a second side 312 arranged oppositely. The two suction assemblies are arranged side by side on the first side 311 of the base 31 and partially located in the cavity 310. The suction assemblies can move in the direction of approaching or moving away from the base 31. One end of each of the two suction assemblies located in the cavity 310 is provided with an inclined surface 320, and the two inclined surfaces 320 are arranged oppositely. The power assembly 33 is arranged on the second side 312 of the base 31. The power assembly 33 comprises two gas pipes arranged side by side and used for conveying power gas into the cavity 310. The two gas pipes are arranged correspondingly to the two suction assemblies. The transmission assembly 34 is arranged in the cavity 310 and between the two inclined surfaces 320. The transmission assembly 34 comprises a seesaw 341. The seesaw 341 is fixed in the cavity 310 by a fixing member 342 and can rotate around the fixing member 342. The transmission assembly 34 can rotate from the horizontal state to the corresponding suction assembly by the seesaw 341 under the pushing of the power gas transmitted by a certain gas pipe to push the suction assembly.
[0025] The above technical solution sets the power assembly and the movable suction assembly on the fixed base and sets the transmission assembly in the cavity of the base. After one suction assembly picks the inductor, the other suction assembly is pushed to continue moving by the power gas and the seesaw gravity principle to pick the inductor with different height, so that the inductor is prevented from falling off during transportation. The inductor picking device has simple structure design and high benefits.
[0026] In some embodiments, the base 31 is a support fixed base, which is convenient to fix on the corresponding clamping mechanism of the machine table.
[0027] In some embodiments, the suction assembly further comprises a moving member 323 and a suction member 324. The moving member 323 is arranged in the cavity 310. The suction member 324 is connected to the moving member 323 and extends out of the base 31. The moving member 323 is used to drive the suction member 324 to move in the direction of approaching or moving away from the base 31.
[0028] In some embodiments, the inclined surface 320 is arranged on the moving member 323. In the present embodiment, the moving member 323 is a right triangular prism structure, and the inclined surface of the triangular prism is the inclined surface 320 of the pickup assembly. The base of the triangular prism is connected to the pickup member 324 to drive the pickup member 324 to move towards or away from the base 31.
[0029] In some embodiments, the pickup member 324 is provided with a vacuum channel 325 connected to a vacuum pump (not shown) of a machine table. A magnetic valve (not shown) is arranged between the vacuum channel 325 and the vacuum pump of the machine table to control the opening and closing of the vacuum channel 325.
[0030] In some embodiments, the power gas is compressed air, and the two gas supply pipes are connected to a gas supply pipeline of a machine table. A magnetic valve (not shown) is arranged between the gas supply pipe and the gas supply pipeline of the machine table to control the opening and closing of the gas supply pipe.
[0031] In some embodiments, after the power assembly 33 picks up the inductor 39 by one of the pickup assemblies 321, the corresponding gas supply pipe 331 stops delivering power gas. The seesaw 341 is rotated by the power gas delivered by the other gas supply pipe 332 to push the other pickup assembly 322. At this time, the corresponding gas supply pipe 332 of the other pickup assembly 322 continues to deliver power gas, the horizontal state of the seesaw 341 is destroyed, and the seesaw 341 is rotated around the fixed member 342 by the power gas delivered by the gas supply pipe 332 to the other pickup assembly 322. The seesaw 341 engages with the inclined surface 320 to move up and down to push the other pickup assembly 322 away from the base 31 and close to the inductor 39 until the pickup assembly 322 contacts the inductor 39 and adsorbs the inductor 39 through the vacuum channel 325, so that both pickup assemblies pick up the inductor 39.
[0032] In some embodiments, the cavity 310 can maintain an airtight state after both pickup assemblies pick up the inductor 39. After both pickup assemblies pick up the inductor 39, both gas supply pipes stop delivering gas, and the cavity 310 maintains an airtight state to keep the relative positions of the two pickup assemblies unchanged.
[0033] In some embodiments, the seesaw 341 is a triangular prism, and the fixed member 342 is located at the center of the triangular prism.
[0034] In some embodiments, the power assembly 33 further comprises a vacuum tube 333, which is arranged on the second side 312 of the base 31 and between the two air feeding tubes, and which is capable of releasing the power gas in the cavity 310 after the transmission of the inductor 39 is completed.
[0035] In some embodiments, the seesaw 341 is capable of returning to the horizontal state after the power gas in the cavity 310 is released, and the two suction assemblies are capable of returning to the same height after the power gas in the cavity 310 is released. The seesaw 341 and the two suction assemblies return to the initial state after the power gas in the cavity 310 is released, so as to perform the next working cycle.
[0036] The working process of the inductor picking device is as follows:
[0037] (1) When the inductor picking device does not start picking up, it is in the initial state, the cavity 310 is in a vacuum state, the seesaw 341 remains in a horizontal state, and the two suction assemblies are at the same height. The two suction assemblies are provided with a telescopic connecting piece (not shown), and the telescopic connecting piece is located in the cavity 310, and the two suction assemblies are fixed in the base through the telescopic connecting piece.
[0038] (2) When the inductor picking device starts picking up the inductor 39, the inductor picking device moves towards the inductor 39 as a whole, and the two air feeding tubes of the power assembly 33 simultaneously feed power gas to the seesaw 341, at this time the seesaw 341 still remains in a horizontal state, and the two suction assemblies are at the same height.
[0039] (3) Due to the height difference between the two inductors 39, one of the two suction assemblies 321 first reaches the surface of the inductor 39 and adsorbs the inductor 39 through the vacuum channel 325, at this time the vacuum channel 325 of the suction assembly 321 meets the negative pressure value, the corresponding air feeding tube 331 of the suction assembly 321 stops feeding power gas, and the inductor picking device stops moving towards the inductor 39.
[0040] (4) After the power gas stops being delivered by the air pipe 331 corresponding to the suction assembly 321, the power gas continues to be delivered by the other air pipe 332, the horizontal state of the seesaw 341 is destroyed, the seesaw 341 rotates around the fixed part 342 towards the other suction assembly 322 under the pushing of the power gas delivered by the air pipe 332, the seesaw 341 moves up and down in cooperation with the inclined surface 320 to push the other suction assembly 322 away from the base 31 and close to the inductor 39. At this time, the telescopic connecting part in the suction assembly 322 is compressed. The air pipe 332 continues to deliver power gas until the suction assembly 322 also reaches the surface of the inductor 39 and adsorbs the inductor 39 through the vacuum channel 325. At this time, the vacuum channel 325 of the suction assembly 322 meets the requirement of the negative pressure value, the air pipe 332 corresponding to the suction assembly 322 stops delivering power gas, and the cavity 310 remains in a gas-tight state.
[0041] (5) When the negative pressure values of the vacuum channels of the two suction assemblies meet the requirement, the inductor picking device completes the picking action, the inductor 39 is separated from the carrier and transported to the next workbench.
[0042] (6) After the inductor 39 reaches the next workbench, the vacuum state of the vacuum channels 325 of the two suction assemblies is released first, and then the power gas in the cavity 310 is released through the vacuum pipe 333 of the power assembly 33 to restore the vacuum state of the cavity 310. At this time, the seesaw 341 returns to the horizontal state, at this time, the telescopic connecting part in the suction assembly 322 rebounds to drive the suction assembly 322 to move towards the base 31 until it returns to the initial state and is flush with the suction assembly 321.
[0043] (7) Repeat steps (1)-(6) to complete the picking and transporting of multiple groups of inductors 39.
[0044] The technical scheme has the advantages that the power assembly and the movable suction assembly are arranged on the fixed base, the transmission assembly is arranged in the cavity of the base, after one suction assembly picks up the inductor, the other suction assembly is pushed to continue moving by the power gas and the gravity principle of the seesaw to pick up inductors of different heights, so that the inductors are prevented from falling off during transportation, the inductor picking device has simple structure and high efficiency.
[0045] It should be noted that reference to "an embodiment", "one embodiment", "an example embodiment", "some embodiments", etc., in the specification indicates that a described embodiment can include a particular feature, structure, or characteristic, but every embodiment can not necessarily include the particular feature, structure, or characteristic. Moreover, such phrases are not necessarily referring to the same embodiment. Furthermore, when a particular feature, structure, or characteristic is described in connection with an embodiment, it is submitted that it is within the knowledge of those in the relevant art to effect such feature, structure, or characteristic in connection with other embodiments whether or not explicitly described.
[0046] Generally, the scope of a term in the specification can be understood to encompass both the explicit and implicit meanings of the term. For example, the term "one or more" as used in the specification can be understood to mean any feature, structure, or characteristic either alone or in combination with another feature, structure or characteristic. Similarly, such terms as "a", "an" or "the" again can be understood to mean a single or a combination of the features, structures or characteristics. Additionally, the term "based on" can be understood as not necessarily intended to convey an exclusive set of factors, but, instead, can also allow for consideration of other factors not necessarily explicitly listed or described. Also, it should be noted that "connected" or "coupled" as used in the specification can be understood as not necessarily being direct connections or couplings, but rather there can be intervening components between two components that are "connected" or "coupled" together.
[0047] It should be noted that the terms "comprises", "comprising", "includes", "including", "has", "having" and their conjugates, as used in the specification, are used in the sense of "including but not limited to". The term "consisting of" is used in the sense of "including and limited to". The term "consisting essentially of" is used in the sense of "including at least the recited elements, and any elements that do not materially affect the basic and novel characteristics of the claimed application". The term "substantially" is understood to allow for some variation as understood by one of ordinary skill in the art. The term "one" or "said" as used in the specification includes "more than one" or "more than one", as appropriate. The terms "plurality" and "a plurality", as used in the specification, include "more than one" or "more than one", as appropriate. The term "another" as used in the specification means "at least one", as appropriate. The term "about" as used in the specification means "approximately", "substantially" or "not significantly different", as appropriate. The terms "comprise", "comprising", "comprises", "including", "include", "comprised of" and "comprises of", as used in the specification, are used in the sense of "including, but not limited to". The terms "first", "second", and the like, as used in the specification, are used to distinguish one element from another, and are not necessarily used to describe a particular sequential or chronological order, unless explicitly indicated to do so. It will be understood that when an element is referred to as being "connected" or "coupled" to another element, it can be directly connected or coupled to the other element or intervening elements can be present. In contrast, when an element is referred to as being "directly connected" or "directly coupled" to another element, there are no intervening elements present. It will be understood that, although the terms "first", "second", etc. can be used herein to describe various elements, these elements should not be limited by these terms since the elements can be only one of the elements, not necessarily the first or second, etc.
[0048] The preferred embodiments of the present application have been described above with the purpose to conform with the patent statutes, and it should be understood that they have been presented by way of example only and thus modifications, improvements and changes in the preferred embodiments can occur to those skilled in the art to which this application pertains. Therefore, the scope of the present application should be limited only by the appended claims.
Claims
1. An inductor pickup device for picking up inductors with a height difference, characterized in that, include: A base, wherein a cavity is provided inside the base, and the base includes a first side and a second side disposed opposite to each other; Two suction components are arranged side by side on the first side of the base and partially located in the cavity. The suction components can move in a direction close to or away from the base. One end of each suction component located in the cavity is provided with an inclined surface, and the two inclined surfaces are arranged opposite to each other. A power assembly is disposed on the second side of the base. The power assembly includes two parallel air supply pipes for supplying power gas into the cavity, and the two air supply pipes are configured in a one-to-one correspondence with the two suction components. A transmission assembly is disposed within the cavity and between the two inclined surfaces. The transmission assembly includes a seesaw, which is fixed to the cavity by a fixing member and is rotatable around the fixing member. Under the impetus of the power gas transmitted through one of the air supply pipes, the transmission assembly can rotate from a horizontal state to the corresponding suction assembly via the seesaw to push the suction assembly.
2. The inductive pickup device according to claim 1, characterized in that, The suction component further includes: A moving component is disposed within the cavity; A suction element is attached to the moving element and extends beyond the base; The moving component is used to drive the suction component to move in a direction closer to or further away from the base.
3. The inductive pickup device according to claim 2, characterized in that, The inclined surface is provided on the moving part.
4. The inductive pickup device according to claim 2, characterized in that, The suction device is provided with a vacuum channel, which is connected to the machine's vacuum pump.
5. The inductive pickup device according to claim 1, characterized in that, The power gas is compressed air, and the two air supply pipes are connected to the machine's air supply pipeline.
6. The inductive pickup device according to claim 1, characterized in that, The power assembly can stop the delivery of power gas through the corresponding air supply pipe after one of the suction components picks up the inductor, and the seesaw rotates toward the other suction component to push the suction component under the push of the power gas delivered by the other air supply pipe.
7. The inductive pickup device according to claim 1, characterized in that, The cavity is able to remain airtight after both of the suction components have picked up the inductor.
8. The inductive pickup device according to claim 1, characterized in that, The seesaw is a triangular prism, and the fixing member is located at the center of the triangular prism.
9. The inductive pickup device according to claim 1, characterized in that, The power assembly also includes a vacuum tube, which is disposed on the second side of the base and between the two gas supply pipes. The vacuum tube can release the power gas in the cavity after the inductive transmission is completed.
10. The inductive pickup device according to claim 9, characterized in that, The seesaw is able to return to a horizontal state after the kinetic gas inside the cavity is released.
11. The inductive pickup device according to claim 9, characterized in that, The two suction components are able to return to their height level after the kinetic gas in the cavity is released.