Grain enzyme efficient fermentation and separation all-in-one machine

By combining the design of fermentation tanks, hydraulic cylinders, and baffles, the problems of complex operation and large size of existing integrated grain enzyme fermentation and separation machines have been solved, achieving simple operation and efficient fermentation and separation.

CN223633356UActive Publication Date: 2025-12-05WUXI ZANJIANG BIOTECHNOLOGY CO LTD
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Patent Information

Application Number
CN202423142275.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-19
Publication Date
2025-12-05
Estimated Expiration
2034-12-19

AI Technical Summary

Technical Problem

Existing high-efficiency fermentation and separation machines for grain enzymes are complex to operate, prone to errors, and occupy a large tank volume.

Method used

A structure including a fermenter, a hydraulic cylinder, a baffle, a filtration mechanism, and stirring blades was designed. The hydraulic cylinder drives the baffle to achieve a combination of fermentation and separation. Solid-liquid separation is achieved by the cooperation of the baffle and the filter screen, and the stirring blades accelerate the mixing and separation process.

Benefits of technology

It simplifies the operation process, improves the efficiency of fermentation and separation, reduces the size of the equipment, and achieves a highly efficient combination of fermentation and separation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the related technical field of grain enzymes, in particular to a grain enzyme efficient fermentation and separation all-in-one machine which comprises a fermentation tank, a liquid outlet is formed in one side of the fermentation tank, a top cover is fixedly installed at one end of the fermentation tank, and a hydraulic cylinder is fixedly installed on the upper surface of the fermentation tank. A connecting rod is fixedly connected to one end of the hydraulic cylinder, a baffle is fixedly connected to one end of the connecting rod, a sliding block is arranged on the surface of the outer ring of the baffle, and a filtering mechanism is arranged on the inner side of the fermentation tank. According to the efficient fermentation and separation all-in-one machine for the grain enzymes, through the arrangement of the baffle, when the efficient fermentation and separation all-in-one machine is used, the baffle is pushed by the hydraulic cylinder to abut against the butt joint ring of the bottom plate, a fermentation space is formed in the baffle, after fermentation is completed, liquid can overflow from one side of a filter screen only by lifting the baffle upwards through the hydraulic cylinder, and impurities are filtered out; the baffle is simple in structure and convenient to use, and fermentation and separation can be well combined together.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of cereal enzyme relates especially to a cereal enzyme high -efficient fermentation separation all -in -one. BACKGROUND

[0002] Cereal enzyme is a kind of natural nutrient supplement made by multiple cereals after fermentation, and it is rich in amylase, protease, lipase and cellulase and other enzymes, which can help to promote digestion, decompose fat and starch, promote metabolism and improve immunity. After fermentation is completed, the enzyme needs to be extracted through a separation and purification step, which usually includes processes such as filtration, centrifugation and extraction to remove impurities and unreacted substances to obtain pure enzyme product. However, each different step requires different equipment to complete, so a cereal enzyme high -efficient fermentation separation all -in -one is needed.

[0003] The existing cereal enzyme high -efficient fermentation separation all -in -one generally has a complex operation process, which is prone to errors during operation. Moreover, due to the complex internal structure, it also occupies a large volume of the tank. UTILITY MODEL CONTENT

[0004] The utility model aims at providing a cereal enzyme high -efficient fermentation separation all -in -one to solve the problems of the existing cereal enzyme high -efficient fermentation separation all -in -one in the prior art, which generally has a complex operation process and is prone to errors during operation. Moreover, due to the complex internal structure, it also occupies a large volume of the tank.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a cereal enzyme high -efficient fermentation separation all -in -one, comprising a fermentation tank, one side of the fermentation tank is provided with a liquid outlet, one end of the fermentation tank is fixedly installed with a top cover, the upper surface of the fermentation tank is fixedly installed with a hydraulic cylinder, one end of the hydraulic cylinder is fixedly connected with a connecting rod, one end of the connecting rod is fixedly connected with a baffle, the outer circle surface of the baffle is provided with a sliding block, the inner side of the fermentation tank is provided with a filtering mechanism.

[0006] Preferably, the surface of the top cover is provided with a liquid inlet on one side, and the other side of the top cover is provided with a gas hole.

[0007] Preferably, the filtering mechanism comprises a base, an electric heating tube, a bottom plate, a docking ring, a frame, a sliding rail, a filter screen and a connecting pipe, the inner wall bottom of the fermentation tank is fixedly installed with a base, the base is fixedly installed with an electric heating tube in the groove on one side, the upper surface of the base is fixedly connected with a bottom plate, the surface of the bottom plate is provided with a docking ring on one side, the docking ring is fixedly installed with a frame on one side, the inner circle of the frame is fixedly installed with a sliding rail, and the surface of the frame is fixedly installed with a filter screen.

[0008] Preferably, the baffle is connected with the slide rail through the sliding block, the baffle is a hollow ring structure, and a sealing strip is arranged on the outer ring of one end of the baffle and abuts against the butt joint ring.

[0009] Preferably, the surface of the bottom plate is connected with a connecting pipe, and one end of the connecting pipe penetrates the center opening of the base.

[0010] Preferably, the lower surface of the fermentation tank is fixedly provided with a driving motor, one end of the driving motor is fixedly connected with a connecting shaft, and the outer ring of the connecting shaft is fixedly provided with stirring blades.

[0011] Preferably, a conical cover is arranged on the outer ring of the connecting shaft and is sealingly connected with the protrusion of the surface of the bottom plate.

[0012] Compared with the prior art, the grain enzyme efficient fermentation and separation integrated machine has the advantages that: when in use, the baffle is pushed to abut against the butt joint ring of the bottom plate through the hydraulic cylinder, a fermentation space is formed in the baffle, then the raw materials can be poured into the baffle through one end of the liquid inlet and are mixed through the stirring blades, after fermentation, the baffle is lifted upward through the hydraulic cylinder, liquid overflows from one side of the filter screen, impurities are filtered out, the rotation of the stirring blades accelerates the flow rate, the separation speed is also accelerated, the baffle structure is simple and convenient to use, and the fermentation and separation are combined together. BRIEF DESCRIPTION OF DRAWINGS

[0013] Figure 1 It is a whole appearance structure schematic view of the utility model;

[0014] Figure 2 It is a cutaway appearance structure schematic view of the utility model;

[0015] Figure 3 It is a baffle and frame mutual cooperation structure schematic view of the utility model;

[0016] Figure 4 It is a frame cross section structure schematic view of the utility model.

[0017] In the drawing: 1, fermentation tank; 2, liquid outlet; 3, top cover; 4, liquid inlet; 5, air hole; 6, hydraulic cylinder; 7, connecting rod; 8, baffle; 9, sliding block; 10, filter mechanism; 1001, base; 1002, electric heating tube; 1003, bottom plate; 1004, butt joint ring; 1005, frame; 1006, slide rail; 1007, filter screen; 1008, connecting pipe; 11, driving motor; 12, connecting shaft; 13, stirring blade. DETAILED DESCRIPTION

[0018] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative efforts belong to the scope of the present application.

[0019] Please refer to Figures 1-4 The utility model provides a technical scheme: a kind of grain enzyme high-efficiency fermentation separation integrated machine, including fermenter 1, the side of fermenter 1 is provided with liquid outlet 2, and one end of fermenter 1 is fixedly installed with top cover 3, and the upper surface of fermenter 1 is fixedly installed with hydraulic cylinder 6, and one end of hydraulic cylinder 6 is fixedly connected with connecting rod 7, and one end of connecting rod 7 is fixedly connected with baffle 8, and the outer circle surface of baffle 8 is provided with sliding block 9, and the inner side of fermenter 1 is provided with filter mechanism 10.

[0020] Further, the surface side of top cover 3 is provided with liquid inlet 4, and the other side of top cover 3 is provided with air hole 5, and the setting of air hole 5 can facilitate the gas discharge in fermenter 1.

[0021] Further, filter mechanism 10 includes base 1001, electric heating tube 1002, bottom plate 1003, docking ring 1004, frame 1005, sliding rail 1006, filter screen 1007 and connecting pipe 1008, the inner wall bottom of fermenter 1 is fixedly installed with base 1001, electric heating tube 1002 is fixedly installed in the recess of one side of base 1001, bottom plate 1003 is fixedly connected to the upper surface of base 1001, docking ring 1004 is provided on the surface of one side of bottom plate 1003, frame 1005 is fixedly installed on one side of docking ring 1004, sliding rail 1006 is fixedly installed on the inner circle of frame 1005, filter screen 1007 is fixedly installed on the surface of frame 1005, and the setting of base 1001, electric heating tube 1002, bottom plate 1003, docking ring 1004, frame 1005, sliding rail 1006, filter screen 1007 and connecting pipe 1008 can first heat electric heating tube 1002 during fermentation, and filter solid residues after fermentation is completed.

[0022] Further, baffle 8 is slidably connected with sliding rail 1006 through sliding block 9, baffle 8 is hollow ring structure, and the outer circle of one end of baffle 8 is provided with sealing strip abutting with docking ring 1004, and the setting of baffle 8 can be telescopic through hydraulic cylinder 6, when baffle 8 abuts with docking ring 1004 on the surface of bottom plate 1003, the inside of baffle 8 can provide fermentation space, and after baffle 8 moves away, the filter screen 1007 leaked can be solid-liquid separated.

[0023] Further, the surface of the bottom plate 1003 is provided with a connecting pipe 1008 penetrating through, one end of the connecting pipe 1008 penetrates through the center opening of the base 1001, through the arrangement of the connecting pipe 1008, the base 1001 can be well isolated by the connecting pipe 1008, and the electric heating pipe 1002 is protected, and the connecting pipe 1008 can be bearing connected with the connecting shaft 12, facilitating the rotation of the stirring blade 13 driven by the connecting shaft 12.

[0024] Further, the lower surface of the fermenter 1 is fixedly provided with a driving motor 11, one end of the driving motor 11 is fixedly connected with a connecting shaft 12, the outer ring of the connecting shaft 12 is fixedly provided with a stirring blade 13, through the arrangement of the connecting shaft 12 and the stirring blade 13, in use, the stirring blade 13 at the outer ring of the connecting shaft 12 is driven to rotate by the driving motor 11, which can quickly mix the raw materials, and also can accelerate the flow of liquid and the speed of separation during separation.

[0025] Further, the outer ring of the connecting shaft 12 is provided with a conical cover which is sealingly connected with the protrusions on the surface of the bottom plate 1003, through the arrangement of the connecting shaft 12, one end of the connecting shaft 12 penetrates through the connecting pipe 1008 and extends to the inner side of the frame 1005, and the groove at one end of the conical cover of the outer ring is fitted with the protrusions on the bottom plate 1003, which can form sealing protection and synchronous rotation of the conical cover.

[0026] Working principle: first, the baffle 8 at one end of the connecting rod 7 is pushed downward by the hydraulic cylinder 6 to slide on one end of the slide rail 1006 through the sliding block 9, and one end of the baffle 8 abuts against the inner ring of the butt joint ring 1004, and is tightly fitted with the sealing strip, secondly, the raw liquid to be fermented is poured into one end of the liquid inlet 4, then the stirring blade 13 at the outer ring of the connecting shaft 12 is driven to rotate by the driving motor 11, thereby driving the raw liquid to mix, then heat is generated by the electric heating pipe 1002 to heat the inside of the fermenter 1 and accelerate fermentation, then the gas generated during the fermentation process is discharged through the air hole 5, when the fermentation is completed, the baffle 8 is lifted by the hydraulic cylinder 6, the liquid contacts the filter screen 1007 to filter out impurities, and then the filtered liquid is discharged through the liquid outlet 2 on one side of the fermenter 1.

[0027] Although the embodiments of the present application have been shown and described, it should be understood by those skilled in the art that various changes, modifications, replacements and modifications can be made to these embodiments without departing from the principles and spirits of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A grain enzyme high-efficiency fermentation separation all-in-one machine, comprising a fermentation tank (1), characterized in that: One side of the fermenter (1) is provided with a liquid outlet (2), one end of the fermenter (1) is fixedly installed with a top cover (3), the upper surface of the fermenter (1) is fixedly installed with a hydraulic cylinder (6), one end of the hydraulic cylinder (6) is fixedly connected with a connecting rod (7), one end of the connecting rod (7) is fixedly connected with a baffle (8), the outer surface of the baffle (8) is provided with a sliding block (9), the inner side of the fermenter (1) is provided with a filtering mechanism (10).

2. The high-efficiency fermentation and separation all-in-one machine for cereal enzyme according to claim 1, characterized in that: The surface of the top cover (3) is provided with a liquid inlet (4), and the other side of the top cover (3) is provided with a gas hole (5).

3. The high-efficiency fermentation and separation all-in-one machine for cereal enzyme according to claim 1, characterized in that: The filtering mechanism (10) comprises a base (1001), an electric heating tube (1002), a bottom plate (1003), a butt joint ring (1004), a frame (1005), a sliding rail (1006), a filter screen (1007) and a connecting pipe (1008), the inner wall bottom of the fermenter (1) is fixedly installed with the base (1001), the base (1001) is fixedly installed with the electric heating tube (1002) in the recess on one side, the upper surface of the base (1001) is fixedly connected with the bottom plate (1003), one side surface of the bottom plate (1003) is provided with the butt joint ring (1004), one side of the butt joint ring (1004) is fixedly installed with the frame (1005), the inner circle of the frame (1005) is fixedly installed with the sliding rail (1006), and the surface of the frame (1005) is fixedly installed with the filter screen (1007).

4. The high-efficiency fermentation and separation all-in-one machine for cereal enzyme according to claim 1, characterized in that: The baffle (8) is slidably connected with the sliding rail (1006) through the sliding block (9), the baffle (8) is a hollow annular structure, and the outer circle of one end of the baffle (8) is provided with a sealing strip abutting against the butt joint ring (1004).

5. The high-efficiency fermentation and separation all-in-one machine for cereal enzyme according to claim 3, characterized in that: The surface of the bottom plate (1003) is connected with the connecting pipe (1008), and one end of the connecting pipe (1008) penetrates the center opening of the base (1001).

6. The high-efficiency fermentation and separation all-in-one machine for cereal enzyme according to claim 1, characterized in that: One side of the lower surface of the fermenter (1) is fixedly installed with a driving motor (11), one end of the driving motor (11) is fixedly connected with a connecting shaft (12), and the outer circle of the connecting shaft (12) is fixedly installed with stirring blades (13).

7. The high-efficiency fermentation and separation all-in-one machine for cereal enzyme according to claim 6, characterized in that: The connecting shaft (12) is provided with a conical cover and is sealingly connected with the protrusion on the surface of the bottom plate (1003).