Bobbin creel yarn breaking device of warping machine

By designing an adjustment component and a yarn breakage device for the inclined cutting blade on the warping machine, the problems of blade dulling and incomplete yarn cutting are solved, achieving automatic yarn gathering and yarn breakage detection, thus improving the cutting efficiency and ease of operation of the warping machine.

CN223633555UActive Publication Date: 2025-12-05YANCHENG JUNSHANGDA TEXTILE CO LTD
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Patent Information

Application Number
CN202422854758.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-22
Publication Date
2025-12-05
Estimated Expiration
2034-11-22

AI Technical Summary

Technical Problem

The cutting blades of existing warping machines are prone to dulling due to rigid contact during use, and cannot effectively gather the yarn, which may result in incomplete or loose yarn cutting. In addition, they lack automatic detection function after yarn breakage.

Method used

A yarn breakage device for a bobbin frame, comprising an adjustment component, a cutting component, and a yarn breakage detection device, was designed. It utilizes a motor and a threaded structure to achieve automatic yarn gathering and tensioning, employs an inclined cutting blade to avoid direct rigid contact, and uses a pressure sensor to detect yarn breakage and automatically stop the machine.

Benefits of technology

It achieves flat cutting of yarn, reduces the risk of blade dulling, improves cutting efficiency, and enhances ease of operation through automatic detection and shutdown functions.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of warping machines, in particular to a bobbin creel yarn breaking device of a warping machine, which comprises a mounting frame, a motor a and a controller are fixedly mounted on one side of the mounting frame, a movable shaft of the motor a is connected with the mounting frame in a penetrating manner, and a warp beam is fixedly connected to the outer wall of the movable shaft of the motor a. Two rectangular sliding grooves are formed in the two sides of the mounting frame in a penetrating mode, the rectangular sliding grooves are distributed up and down, the adjusting assembly is movably connected with the mounting frame through the rectangular sliding grooves, and the adjusting assembly is located on one side of the warp beam; the cutting assembly is fixedly mounted at the top end of the mounting frame, and the cutting assembly is located at the center position of the top view of the adjusting assembly; the broken yarn detection device is located on the side, away from the warp beam, of the adjusting assembly, the motor b is used for driving the clamping plates to move in the opposite direction, the yarn can be bundled, cutting is convenient, and cutting is smooth.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a beaming machine technical field especially relates to a beaming machine's bobbin frame yarn breaking device. BACKGROUND

[0002] As an important step of weaving, the purpose of beaming is to arrange a certain number of cheese yarns into a certain width according to the design requirement length, and to be wound on the beaming shaft or weaving shaft in parallel, so as to prepare for the warp yarn system of the fabric. In weaving production, the widely used beaming methods can be divided into batch beaming and strip beaming. During the beaming process, the yarn needs to be wound on the warp shaft, and after the winding is completed, the yarn needs to be cut off, and then the warp shaft wound with the yarn is disassembled from the beaming machine for subsequent process treatment.

[0003] According to the search, the patent with the publication number CN221000013U discloses a beaming machine yarn breaking mechanism, which comprises a rack and a cutting box. The inside of the rack is rotatably connected with a winding roller, and the inside of the cutting box is provided with an adjusting and replacing assembly. When the yarn is cut, the yarn is passed through the top of the bearing plate and wound by the winding roller. After winding to a certain length, the motor drives the threaded rod to rotate in the inside of the cutting box, so that the movable plate changes from rotary motion to up-down movement under the condition of the guide rod. The movable plate drives the cutting knife to move downward to cut the yarn on the top of the bearing plate, thereby reducing the strength of the cutting work. When the cutting knife is used for a period of time and the blade is rolled, the two movable blocks are pulled to drive the two clamping columns to separate from the inside of the cutting knife, so that the cutting knife can be disassembled and replaced with a new cutting knife, thereby achieving the effect of convenient tool replacement.

[0004] Although the patent can well solve the problems in the background art, the patent has the following disadvantages: in actual use, the cutting knife will have rigid contact with the bearing plate, and after a long time, the cutting edge will become blunt or the blade will be rolled. If the cutting edge is blunt, the relatively loose yarn may be laid flat in the mounting groove without being cut when the yarn is cut without being tightened. Moreover, after cutting the yarn, the cutting part needs to be bundled, and the device does not have this function. UTILITY MODEL CONTENT

[0005] In order to solve the above problems, the utility model provides a beaming machine bobbin frame yarn breaking device to more accurately solve the above problems.

[0006] The utility model is realized by the following technical solutions:

[0007] The utility model provides a whole dressing machine's bobbin frame yarn breaking device, including mounting frame, motor a and controller are fixedly installed to one side of mounting frame, the movable shaft of motor a is connected with the mounting frame through, the movable shaft outer wall of motor a is fixedly connected with the beam, still include:

[0008] Adjusting assembly, two rectangular sliding slots are opened in the both sides of mounting frame, the rectangular sliding slot is distributed in one above another, adjusting assembly is connected with mounting frame through rectangular sliding slot, adjusting assembly is located one side of beam;

[0009] Cutting assembly, cutting assembly is fixedly installed at the top of mounting frame, cutting assembly is located the central position of adjusting assembly bird's eye view;

[0010] Broken wire detection device, broken wire detection device is located the side of adjusting assembly away from beam.

[0011] Further, the adjusting assembly includes a movable frame, the movable frame has two, the movable frame can slide in the rectangular sliding slot above, the movable frame top is movably connected with the line distribution frame through the hinge on one side, a plurality of line distribution holes are formed in the line distribution frame.

[0012] Further, motor b is fixedly installed on one side of the movable frame, the movable shaft of motor b is connected with the movable frame and passes through the rectangular sliding slot below, a bidirectional screw thread is formed in the movable shaft of motor b, two clamping plates are screw connected with motor b.

[0013] Further, motor c is fixedly installed on one side of the mounting frame relative to motor b, the movable shaft of motor c is fixedly connected with a double-threaded screw, the double-threaded screw is screw connected with a movable plate, and the movable plate is fixedly connected with the two movable frames respectively.

[0014] Further, the cutting assembly includes a fixed frame, the fixed frame is fixedly installed at the top of the mounting frame, motor d is fixedly installed at the top of the fixed frame, the movable shaft of motor d is connected with the fixed frame, the movable shaft of motor d is fixedly connected with a threaded rod, the threaded rod is screw connected with a threaded cylinder, cutting knife a is fixedly installed at the bottom of the threaded cylinder, guide rod is fixedly installed at the top of cutting knife a, the guide rod is connected with the fixed frame through, and cutting knife b is fixedly installed on the inner bottom wall of the mounting frame.

[0015] Further, the broken wire detection device comprises a round rod fixedly installed on the side of the mounting frame far from the warp beam, a plurality of L-shaped rods movably installed on the round rod, a presser wheel movably installed at the bottom of the end of the L-shaped rod far from the round rod, a spring fixedly installed at the top end of the L-shaped rod, a pressing plate fixedly connected to the top end of the spring, the pressing plate being fixedly installed at the top end of the mounting frame, and a pressure sensor fixedly installed on the inner wall of the mounting frame and located at the bottom of the L-shaped rod.

[0016] Further, the side of the mounting frame far from the warp beam is provided with a bobbin cradle, the bobbin cradle is fixedly installed with a yarn separating device, the yarn separating device is fixedly installed with a pulley b, the yarn is wound around the pulley b, and the end of the yarn far from the pulley b is bundled at a point and fixed on the outer wall of the warp beam.

[0017] Further, the inner wall of the mounting frame is fixedly installed with two fixed plates, the inner wall of the fixed plate is movably installed with a plurality of pulleys a, and the inner wall of the fixed plate is movably installed with a plurality of pulleys a

[0018] The utility model discloses the beneficial effects of:

[0019] By utilizing motor b to drive the clamping plate to move towards each other, the yarn can be bundled, and the cumbersome manual bundling of the yarn is saved, and utilizing motor c to drive the movable frame to move away reversely makes the bundled yarn be in the tension state, so that the cutting knife can cut, and the cutting is more flat.

[0020] The cutting knife a and the cutting knife b are not in rigid contact with other objects, and the cutting a is designed in an inclined manner, has a certain buffering effect when contacting the yarn bundle compared with a parallel knife edge, and is better in protection of the knife edge, and the replacement cost is saved.

[0021] The device detects the broken yarn and stops automatically during use, and manual detection of the broken yarn and operation of stopping are not needed, and the device is convenient to use. DRAWINGS

[0022] Figure 1 It is a first perspective view of the overall structure of the utility model;

[0023] Figure 2 It is Figure 1 It is an enlarged view of A in the figure;

[0024] Figure 3 It is Figure 1 It is an enlarged view of B in the figure

[0025] Figure 4 It is a second perspective view of the overall structure of the utility model;

[0026] Figure 5 For Figure 4 Enlarged view at C;

[0027] Figure 6 For the sectional view of the utility model;

[0028] Figure 7 For the first perspective view of the adjusting assembly and the broken line detection device of the utility model;

[0029] Figure 8 For the second perspective view of the adjusting assembly and the broken line detection device of the utility model.

[0030] The reference signs are as follows: 1, mounting frame; 101, motor a; 102, controller; 103, warp beam; 104, rectangular sliding slot; 105, fixed plate; 106, pulley a; 2, movable frame; 201, dividing frame; 202, dividing hole; 203, motor b; 204, two-way screw; 205, clamping plate; 206, motor c; 207, double-threaded screw; 208, movable plate; 3, fixed frame; 301, motor d; 302, threaded rod; 303, threaded cylinder; 304, cutting knife a; 305, guide rod; 306, cutting knife b; 4, round rod; 401, L-shaped rod; 402, thread pressing wheel; 403, spring; 404, pressing plate; 405, pressure sensor; 5, bobbin holder; 501, yarn dividing device; 502, pulley b. DETAILED DESCRIPTION

[0031] In order to more clearly and completely illustrate the technical scheme of the utility model, the utility model will be further described below in combination with the drawings.

[0032] Please refer to Figure 1 - Figure 8 The utility model proposes a bobbin holder broken yarn device of beaming machine, including mounting frame 1, recess is set up in the middle of mounting frame 1, and one side of mounting frame 1 is fixedly installed with motor a 101 and controller 102, and the controller 102 is plc controller 102, and the controller 102 is connected with motor a 101, pressure sensor 405 between electric signal, and the movable shaft of motor a 101 is connected with mounting frame 1 through connection, and the movable shaft outer wall of motor a 101 is fixedly connected with warp beam 103, and warp beam 103 is used to wind the yarn, still includes:

[0033] The adjusting assembly is mainly used for bundling the parallel yarns and tensioning the bundled yarns to avoid the yarns being too loose, which causes uneven incisions when the cutting assembly cuts the yarns. Two rectangular sliding grooves 104 are formed through the two sides of the mounting frame 1 and are arranged one above the other. The rectangular sliding grooves 104 are mainly used for sliding the movable frame 2 and the movable shaft of the motor b203 thereon. The adjusting assembly is movably connected with the mounting frame 1 through the rectangular sliding grooves 104 and is located on one side of the warp beam 103.

[0034] The cutting assembly is mainly used for cutting the yarns and is fixedly installed at the top end of the mounting frame 1 and is located at the center of the adjusting assembly in the plan view.

[0035] The broken line detection device can timely detect the abnormal breakage of the yarns and the controller 102 controls the motor a101 to stop working to facilitate the workers to splice the broken yarns. The broken line detection device is located on the side of the adjusting assembly away from the warp beam 103.

[0036] The adjusting assembly comprises the movable frame 2. The movable frame 2 has two and can slide in the upper rectangular sliding grooves 104. The movable frame 2 is movably connected with the dividing frame 201 through the hinges at the top end. The dividing frame 201 can rotate on the movable frame 2. A plurality of dividing holes 202 are formed in one side of the dividing frame 201. The dividing holes 202 are circular and have bottom openings to facilitate the yarns to pass through the bottom openings of the dividing holes 202 when the dividing frame 201 is rotated. The movable frame 2 is fixedly installed with the motor b203 on one side. The movable shaft of the motor b203 penetrates through the movable frame 2 and passes through the lower rectangular sliding grooves 104. The movable shaft of the motor b203 is provided with the bidirectional threads 204. The motor b203 is threadedly connected with two clamping plates 205. When the movable shaft of the motor b203 rotates, the two clamping plates 205 are brought close to each other or away from each other. The mounting frame 1 is fixedly installed with the motor c206 on the side relative to the motor b203. The movable shaft of the motor c206 is fixedly connected with the double-threaded screw rod 207. The double-threaded screw rod 207 is threadedly connected with the movable plate 208. The movable plate 208 is fixedly connected with the movable frame 2.

[0037] The cutting assembly comprises a fixing frame 3 fixedly installed at the top end of the mounting frame 1, a motor d301 fixedly installed at the top end of the fixing frame 3, a movable shaft of the motor d301 penetrating through the fixing frame 3, a threaded rod 302 fixedly connected to the movable shaft of the motor d301, a threaded cylinder 303 threadedly connected to the threaded rod 302, a cutting knife a304 fixedly installed at the bottom end of the threaded cylinder 303, a guide rod 305 fixedly installed at the top end of the cutting knife a304, the guide rod 305 penetratingly connected to the fixing frame 3, a cutting knife b306 fixedly installed on the inner bottom wall of the mounting frame 1, and the cutting knife a304 is designed to be inclined, so that the cutting knife a304 can simulate scissors to cut the bundled yarn when cooperating with the cutting knife b306, the cutting knife a304 has a certain angle with the bundled yarn, and the cutting knife a304 is prevented from directly acting on the bundled yarn to cause the cutting knife a304 to be blunt.

[0038] The broken line detection device comprises a round rod 4 fixedly installed on the side, away from the warp beam 103, of the mounting frame 1, a plurality of L-shaped rods 401 movably installed on the round rod 4, a limiting ring fixedly installed on the round rod 4 and located on both sides of each L-shaped rod 401 to prevent the L-shaped rods 401 from being leftwardly or rightwardly deviated, a line pressing wheel 402 movably installed at the bottom of the end of the L-shaped rod 401, away from the round rod 4, and having an inward groove formed in the outer wall of the line pressing wheel 402 to prevent the yarn from being deviated, a spring 403 fixedly installed at the top end of the L-shaped rod 401, a pressing plate 404 fixedly connected to the top end of the spring 403 and fixedly installed at the top end of the mounting frame 1, and a pressure sensor 405 fixedly installed on the inner wall of the mounting frame 1 and located at the bottom of the L-shaped rod 401.

[0039] A bobbin frame 5 is arranged on the side, away from the warp beam 103, of the mounting frame 1, a yarn separating device 501 is fixedly installed on the bobbin frame 5, a pulley b502 is fixedly installed on the yarn separating device 501, the yarn passes through the pulley b502 and is bundled at a point on the outer wall of the warp beam 103, away from the pulley b502, and the yarn separating device 501 is higher than the mounting frame 1, so that, in a normal state, when the yarn passes through the line pressing wheel 402 at the bottom of the L-shaped rod 401, the end of the L-shaped rod 401, close to the line pressing wheel 402, is lifted, and when the yarn is broken, the end of the L-shaped rod 401, close to the line pressing wheel 402, touches the pressure sensor 405 downward, the pressure sensor 405 sends a signal to the controller 102, and the controller 102 controls the motor a101 to stop working, so as to facilitate the worker to connect the yarn.

[0040] Two fixed plates 105 are fixedly installed on the inner wall of the mounting frame 1, and a plurality of pulleys a106 are movably installed on the inner wall of the fixed plate 105, so that the pulleys a106 are arranged to prevent the yarn from being scratched by the inner wall of the line separating hole 202 and broken.

[0041] The working principle of the utility model is: when the yarn needs to be broken, firstly, the motor a101 is closed, the yarn is completely separated from the dividing hole 202 by manually turning over the dividing frame 201, then the motor b203 is started, the movable shaft of the motor b203 rotates to drive the clamping plates 205 to move towards each other to gather the yarn, when the clamping plates 205 completely clamp the yarn, the motor c206 is started, the movable shaft of the motor c206 rotates to drive the double-threaded lead screw 207 to rotate, the double-threaded lead screw 207 rotates to drive the two movable plates 208 to move away reversely, since the yarn is in the gathered state at this time, the toughness of the yarn is enhanced, so it is not worried that the yarn will be broken, the two movable plates 208 drive the movable frames 2 on the two sides to move away reversely, at this time, the yarn bundle at the cutting knife b306 is in the tension state, the motor d301 is started, the movable shaft of the motor d301 rotates to drive the threaded rod 302 to rotate, under the action of the two guide rods 305 and the threaded cylinder 303, the threaded rod 302 rotates to drive the cutting knife a304 to move downwards, the cutting knife a304 moves downwards to cut the yarn bundle, so as to achieve the purpose of breaking the yarn.

[0042] Of course, the utility model can also have other various implementation manners, based on the present implementation manner, other implementation manners obtained by the ordinary skilled in the art without any creative labor all belong to the range protected by the utility model.

Claims

1. A creel yarn breaking device of a warping machine, comprising a mounting frame (1), a motor a (101) and a controller (102) are fixedly installed on one side of the mounting frame (1), a movable shaft of the motor a (101) is connected through the mounting frame (1), and a warp beam (103) is fixedly connected to an outer wall of the movable shaft of the motor a (101), characterized in that, Also includes: Adjusting assembly, two rectangular sliding grooves (104) are arranged on both sides of the mounting frame (1), the rectangular sliding grooves (104) are arranged one above the other, the adjusting assembly is movably connected with the mounting frame (1) through the rectangular sliding grooves (104), and the adjusting assembly is located on one side of the warp beam (103); Cutting assembly, the cutting assembly is fixedly installed at the top end of the mounting frame (1), and the cutting assembly is located at the center position of the adjusting assembly in the top view; The broken line detection device is located on the side of the adjusting assembly away from the warp beam (103); The adjusting assembly comprises movable racks (2), the movable racks (2) are two, the movable racks (2) can slide in the upper rectangular sliding grooves (104), hinges are movably connected with the line distribution racks (201) at the top ends of the movable racks (2), and a plurality of line distribution holes (202) are formed in one side of the line distribution racks (201); A motor b (203) is fixedly installed on one side of the movable rack (2), the movable shaft of the motor b (203) penetrates through the movable rack (2) and passes through the lower rectangular sliding groove (104), a bidirectional screw thread (204) is formed in the movable shaft of the motor b (203), and two clamping plates (205) are screw-connected to the motor b (203).

2. A spooler yarn breakage device according to claim 1, characterised in that, A motor c (206) is fixedly installed on one side of the mounting frame (1) relative to the motor b (203), a double-threaded screw rod (207) is fixedly connected to the movable shaft of the motor c (206), an movable plate (208) is screw-connected to the double-threaded screw rod (207), and the movable plate (208) is fixedly connected with the two movable racks (2) respectively.

3. A spooler yarn breakage device according to claim 1, wherein, The cutting assembly comprises a fixed rack (3), the fixed rack (3) is fixedly installed at the top end of the mounting frame (1), a motor d (301) is fixedly installed at the top end of the fixed rack (3), the movable shaft of the motor d (301) penetrates through the fixed rack (3), a threaded rod (302) is fixedly connected to the movable shaft of the motor d (301), a threaded barrel (303) is screw-connected to the threaded rod (302), a cutting knife a (304) is fixedly installed at the bottom end of the threaded barrel (303), a guide rod (305) is fixedly installed at the top end of the cutting knife a (304), the guide rod (305) is connected with the fixed rack (3) in penetration, and a cutting knife b (306) is fixedly installed on the inner bottom wall of the mounting frame (1).

4. A spooler yarn breakage device according to claim 1, wherein, The broken line detection device includes a round rod (4) fixedly installed on the side of the mounting rack (1) away from the warp beam (103), a plurality of L-shaped rods (401) movably installed on the round rod (4), a line pressing wheel (402) movably installed at the bottom of the end of the L-shaped rod (401) away from the round rod (4), a spring (403) fixedly installed at the top end of the L-shaped rod (401), a pressing plate (404) fixedly connected to the top end of the spring (403), the pressing plate (404) fixedly installed on the top end of the mounting rack (1), a pressure sensor (405) fixedly installed on the inner wall of the mounting rack (1), and the pressure sensor (405) located at the bottom of the L-shaped rod (401).

5. A spooler yarn breakage device according to claim 1, wherein, The side of the mounting rack (1) away from the warp beam (103) is provided with a bobbin rack (5), the bobbin rack (5) is fixedly provided with a yarn separating device (501), the yarn separating device (501) is fixedly provided with a pulley b (502), the yarn on the yarn separating device (501) passes through the pulley b (502), and the yarn away from the pulley b (502) is gathered at a point and fixedly connected to the outer wall of the warp beam (103).

6. A spooler yarn breakage device according to claim 1 wherein, The inner wall of the mounting rack (1) is fixedly provided with two fixed plates (105), and the inner wall of the fixed plate (105) is movably provided with a plurality of pulleys a (106).

Citation Information

Patent Citations

  • A yarn breaking mechanism for warping machine

    CN221000013U