Turnover drying equipment for silk quilt processing

Abstract

The utility model is applicable to the technical field of silk quilt processing, and provides a turnover drying device for silk quilt processing, which comprises a base box, a processing box is fixedly mounted at the top of the base box, a drying chamber and a mounting chamber are arranged on the processing box, and the drying chamber is used for drying silk for processing a silk quilt; the rotating shaft is rotationally mounted in the processing box, and one end of the rotating shaft extends into the drying chamber; the groove block is fixedly mounted on the rotating shaft, a detachable inserting block is arranged on the groove block, a mounting rod is fixedly mounted on the inserting block, a mounting disc is fixedly mounted on the mounting rod, and a mounting frame is mounted on a fixing plate on the mounting disc and used for winding silk to be dried. According to the overturning drying equipment for silk quilt processing, the problem that silk drying is not uniform in the silk quilt processing process at present is solved.

Description

TECHNICAL FIELD

[0001] The utility model belongs to silk quilt processing technical field, especially relate to a kind of overturning drying equipment for silk quilt processing. BACKGROUND

[0002] In the processing and manufacturing process of silk quilt, the silk obtained after a series of processing of cocoon is dried on bamboo bow after being opened and layered after alkali boiling before being made into filling.

[0003] However, there are many problems in the drying process of silk at present, and the traditional manual silk quilt processing mostly adopts natural air-drying method, which is extremely time-consuming and seriously affects the production efficiency, and restricts the large-scale production and rapid processing of silk quilt. When the existing drying equipment is applied to silk drying, due to factors such as equipment structure or heat cycle, the bottom layer silk is often dried faster than the upper layer silk, resulting in uneven overall drying and difficulty in ensuring the consistency of the quality of each part of the silk quilt. SUMMARY

[0004] The utility model provides a kind of overturning drying equipment for silk quilt processing, to solve the uneven drying of silk in the processing of silk quilt at present.

[0005] The utility model is realized as follows: a kind of overturning drying equipment for silk quilt processing, comprising: base box, the top of the base box is fixedly installed with processing box, drying chamber and installation chamber are arranged on the processing box, and the drying chamber is used to dry the silk of silk quilt for processing treatment;Pivot, the pivot is rotatably installed on the processing box, and one end of the pivot extends into the drying chamber;Groove block, the groove block is fixedly installed on the pivot, and the groove block is provided with detachable plug-in block, the plug-in block is fixedly installed with mounting rod, the mounting rod is fixedly installed with mounting disc, and the mounting disc is fixedly installed with mounting frame for winding the silk to be dried;Electric heating tube, the electric heating tube is arranged in the installation chamber, for heating the incoming air;Hot air pipe, the hot air pipe is fixedly installed in the drying chamber, for guiding hot air to dry silk;And the air inlet end of the hot air pipe is communicated with the installation chamber, for guiding hot air into the drying chamber;Driving mechanism, the driving mechanism is arranged on the base box and the pivot, for driving the pivot to rotate;Supply mechanism, the supply mechanism is arranged on the base box, for supplying air to the installation chamber.

[0006] Preferably, the driving mechanism comprises: a motor and a speed reducer fixedly installed in the base box, the output shaft of the motor is fixedly connected with the output shaft of the speed reducer through a shaft coupling;Two belt pulleys are fixedly installed on the output shaft of the speed reducer and the pivot respectively;Timing belt is sleeved on the two belt pulleys for transmission.

[0007] Preferably, the supply mechanism comprises: a fan fixedly installed in the base box for pumping air, the air outlet end of the fan is fixedly communicated with the installation chamber through an air supply pipe; a filter box fixedly installed on the base box, the air outlet of the filter box is communicated with the air inlet end of the fan through a connecting pipe; a plurality of filter plates arranged in the filter box for pre-filtering and purifying the air entering into the fan; and an air inlet pipe fixedly communicated at the top of the filter box.

[0008] Preferably, a pin block is slidingly installed on the recess block, the pin block is clamped with the plug-in block for limiting, an assembly frame is fixedly installed on the recess block, a pull rod is slidingly installed on the assembly frame, the pull rod is fixedly connected with the pin block, and a spring is sleeved on the pull rod.

[0009] Preferably, an exhaust pipe is fixedly installed on the processing box, the air inlet end of the exhaust pipe extends into the drying chamber for discharging moisture, and an exhaust valve is arranged on the exhaust pipe.

[0010] Preferably, a handle is fixedly installed on the mounting disc and can be gripped by a person, a temperature controller is arranged on the processing box and is matched with the electric heating pipe.

[0011] Preferably, an openable and closable sealing door is arranged on the processing box and is matched with the drying chamber, and a visual observation window is arranged on the sealing door.

[0012] Compared with the related art, the turnover drying equipment for silk quilt processing has the following beneficial effects:

[0013] The stable support and reasonable layout for equipment operation are provided through the structural design of the base box and the processing box, the space utilization and overall operation efficiency are improved, and the drying operation is guaranteed to be orderly carried out; the uniform overturning of the silk in the drying process is realized through the combination of the rotating shaft, the groove block, the plug-in block, the mounting rod, the mounting disc and the mounting frame and the driving mechanism, the uneven drying problem is solved, and the quality consistency of the silk is guaranteed. Among them, the motor provides power, the speed reducer adjusts the rotating speed and torque, the belt pulley and the timing belt accurately drive, and the rotating shaft rotates stably; efficient hot air drying is realized through the electric heating pipe and the hot air pipe, compared with the traditional heat radiation drying, the silk inside can be more effectively penetrated, and the drying efficiency and uniformity are improved; the stable air supply is maintained through the fan and the air supply pipe in the supply mechanism, and the continuous output of the hot air is guaranteed; the air is pre-filtered and purified through the filter box, the filter plate and the air inlet pipe, the silk is prevented from being polluted by impurities, the air cleanliness and purity are guaranteed, the quality of the silk quilt is improved, and the service life of the equipment parts is prolonged; the handle on the mounting disc facilitates operation and improves work convenience; the temperature controller accurately controls the power of the electric heating pipe, ensures the appropriate drying temperature, and avoids the quality of the silk from being reduced; the sealing door guarantees the sealing property of the drying chamber, the visual observation window is convenient for real-time monitoring, and both of them promote the stability, continuity and quality control of the drying process. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 A front view structural schematic diagram of a silk quilt processing overturning and drying equipment is provided in the utility model.

[0015] Figure 2 A front view structural schematic diagram of the utility model is provided.

[0016] Figure 3 A Figure 2 An enlarged structural schematic diagram of part A shown in the figure.

[0017] Figure 4 A structural schematic diagram of the hot air pipe in the utility model.

[0018] The drawings show that: 1, the base box; 2, the processing box; 3, the rotating shaft; 4, the groove block; 5, the plug-in block; 6, the mounting rod; 7, the mounting disc; 8, the mounting frame; 9, the electric heating pipe; 10, the hot air pipe; 11, the motor; 12, the speed reducer; 13, the belt pulley; 14, the timing belt; 15, the fan; 16, the air supply pipe; 17, the filter box; 18, the filter plate; 19, the air inlet pipe; 20, the pin block; 21, the assembly frame; 22, the pull rod; 23, the spring; 24, the exhaust pipe; 25, the handle. DETAILED DESCRIPTION

[0019] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs; the terminology used herein in the specification of the application is for the purpose of describing particular embodiments only and is not intended to be limiting of the application; the terms "comprising" and "having," and any variations thereof, in the specification, claims, and foregoing drawings of this application are intended to cover non-exclusive inclusion. The terms "first," "second," etc., in the specification, claims, or foregoing drawings of this application are used to distinguish different objects, not to describe a particular order.

[0020] In this document, the term "embodiment" means that a particular feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of this application. The appearance of this phrase in various places throughout the specification does not necessarily refer to the same embodiment, nor is it a separate or alternative embodiment mutually exclusive with other embodiments. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.

[0021] This utility model provides a turning and drying device for processing silk quilts, such as... Figures 1-4 As shown, the turning and drying equipment for processing silk quilts includes: a base box 1, on the top of which a processing box 2 is fixedly installed. The processing box 2 is provided with a drying chamber and an installation chamber. The drying chamber is used to dry the silk used for processing silk quilts; a rotating shaft 3, rotatably mounted on the processing box 2, with one end of the rotating shaft 3 extending into the drying chamber; a grooved block 4, fixedly mounted on the rotating shaft 3, with a detachable insertion block 5 on the grooved block 4. An installation rod 6 is fixedly installed on the insertion block 5, and an installation plate 7 is fixedly installed on the installation rod 6. The fixed plate is equipped with a mounting bracket 8 for holding the silk to be dried; an electric heating tube 9 is installed in the mounting chamber for heating the supplied air; a hot air duct 10 is fixedly installed in the drying chamber for guiding hot air to dry the silk; and the air inlet of the hot air duct 10 is connected to the mounting chamber for guiding hot air into the drying chamber; a drive mechanism is installed on the base box 1 and the rotating shaft 3 for driving the rotating shaft 3 to rotate; and a supply mechanism is installed on the base box 1 for supplying air to the mounting chamber.

[0022] In the embodiment, the base box 1 provides a stable support base for the whole device, ensuring the stability of the device during operation. The processing box 2 is the main working area division, and the drying chamber inside is specially used for drying operation of silk, and the mounting chamber is used for installing heating components such as electric heating pipe 9. This partition design makes the device structure compact and the function clear, which is beneficial to improve the space utilization and the overall operation efficiency of the device; the rotating shaft 3 is rotatably installed on the processing box 2 and extends into the drying chamber at one end, providing a rotating shaft for the turning of the silk. The groove block 4 is fixed on the rotating shaft 3, and by cooperating with the detachable plug-in block 5, the position and number of the mounting rod 6 can be adjusted conveniently to adapt to the winding requirements of silk of different sizes and shapes. The mounting frame 8 fixed on the mounting disc 7 is used for winding the silk to be dried, and under the action of the driving mechanism, the rotating shaft 3 drives the mounting frame 8 and the silk thereon to turn constantly. Such a design enables the silk to be heated uniformly during drying, avoiding the problem of uneven drying of upper and lower layers caused by fixed position drying, effectively solving the current problem of uneven drying of silk, and ensuring the consistency of the quality of the silk; the electric heating pipe 9 is arranged in the mounting chamber and can quickly convert electrical energy into heat energy to heat the air entering the mounting chamber. The hot air pipe 10 is fixedly installed in the drying chamber, and the air inlet end thereof is communicated with the mounting chamber to uniformly guide the heated hot air in the drying chamber to dry the silk in all directions. Compared with the traditional single-direction heat radiation drying, this hot air drying method can more effectively penetrate into the interior of the silk, improve the drying efficiency, and further promote the uniformity of the silk heating; the driving mechanism is arranged on the base box 1 and the rotating shaft 3, which can accurately control the rotating speed and direction of the rotating shaft 3. By reasonably setting the driving parameters, the turning speed can be adjusted according to the water content, thickness and other factors of the silk, to ensure that the silk gets the best turning and drying effect in the drying chamber, so that each part of the silk can fully contact the hot air, thereby realizing uniform drying; the supply mechanism is arranged on the base box 1, and its main function is to supply air to the mounting chamber. It can stably provide sufficient air to ensure that the electric heating pipe 9 has sufficient air for heating, thereby ensuring that the hot air pipe 10 can continuously output stable hot air. This helps to maintain the continuity and stability of the drying process, improves the drying efficiency and reliability of the whole device; in summary, the silk processing and turning drying device effectively solves the problem of uneven drying in the existing silk drying process, improves the processing quality and production efficiency of the silk.

[0023] In the further preferred embodiment of the utility model, the driving mechanism comprises: motor 11 and speed reducer 12 fixedly installed in base box 1, the output shaft of motor 11 is fixedly connected with the output shaft of speed reducer 12 through shaft coupling, two belt pulleys 13 are fixedly installed on the output shaft of speed reducer 12 and rotating shaft 3 respectively, timing belt 14 is sleeved on two belt pulleys 13 and is used for transmission.

[0024] In the embodiment, the motor 11 can provide stable rotating power as a power source. However, the output rotating speed of the motor 11 is usually high and the output torque is relatively small, which is not directly matched with the relatively stable and appropriate rotating speed and large torque required by the rotating shaft 3 in the silk quilt processing overturning and drying equipment. The function of the speed reducer 12 is to reduce the high rotating speed of the motor 11 to a rotating speed range suitable for the operation of the equipment, and to increase the output torque. Through the fixed connection of the output shaft of the motor 11 and the output shaft of the speed reducer 12 through the shaft coupling, the effective transmission and conversion of power are realized, so that the equipment can drive the rotating shaft 3 to rotate at a suitable rotating speed and torque, and ensure that the overturning action of the silk in the drying chamber is stable and reliable, which is beneficial to the uniform drying of the silk.

[0025] In the further preferred embodiment of the utility model, the supply mechanism comprises: a fan 15 fixedly installed in the base box 1, used for pumping air, the air outlet end of the fan 15 is fixedly communicated with the mounting chamber through a air supply pipe 16; a filter box 17 fixedly installed on the base box 1, the air outlet of the filter box 17 is communicated with the air inlet end of the fan 15 through a connecting pipe; a plurality of filter plates 18 arranged in the filter box 17, used for pre-filtering and purifying the air entering the fan 15; an air inlet pipe 19 fixedly communicated at the top of the filter box 17.

[0026] In the embodiment, the fan 15 serves as the power core of air delivery, which can generate sufficient suction and pressure to suck and deliver the external air to the mounting chamber. Through the fixed communication of the air outlet end and the mounting chamber via the air supply pipe 16, it is ensured that stable air flow can be continuously supplied to the mounting chamber, providing sufficient air for the electric heating tube 9 to heat, and further ensuring that the hot air pipe 10 has continuous hot air output for drying silk. The stable operation of the fan 15 plays a key role in maintaining the continuity and stability of the entire drying process, so that the silk can be efficiently dried in a suitable hot air environment; the filter box 17 and the plurality of filter plates 18 (including dust filter plates and activated carbon plates) inside it play a pre-filtering and purifying role on the air entering the fan 15. During the operation of the equipment, the external air enters the filter box 17 through the air inlet pipe 19, and the dust filter plates can effectively block the dust, impurities and other particulate matters in the air, preventing these impurities from entering the fan 15 and further entering the mounting chamber and the drying chamber, avoiding the attachment of impurities on the silk to affect the quality and appearance of the silk. The activated carbon plates can adsorb odor molecules and some harmful gases in the air, such as possible sulfur dioxide, ensuring the cleanliness and purity of the air during the drying process, which is beneficial to produce high-quality, odor-free silk quilts. At the same time, clean air can also help to prolong the service life of internal components of the equipment, such as the electric heating tube 9 and the hot air pipe 10, reducing the risk of equipment failure and performance decline caused by impurity accumulation.

[0027] In the further preferred embodiment of the utility model, the pin block 20 is slidably installed on the groove block 4, the pin block 20 is clamped with the plug-in block 5, is used for limiting, the assembling frame 21 is fixedly installed on the groove block 4, the pull rod 22 is slidably installed on the assembling frame 21, the pull rod 22 is fixedly connected with the pin block 20, and the spring 23 is sleeved on the pull rod 22.

[0028] In the embodiment, the groove block 4 is used as a basic bearing structure, and the pin block 20 arranged thereon is clamped with the plug-in block 5. This clamping mode is used for limiting the plug-in block 5, ensuring the stability of the plug-in block 5 after being installed on the groove block 4, preventing displacement of the plug-in block 5 due to rotation of the rotating shaft 3 or other external force factors during operation of the device, and thus ensuring the stability and safety of the silk wound on the mounting rack 8 during the turning and drying process, avoiding problems such as silk scattering or uneven drying caused by loosening of the mounting structure, and facilitating subsequent disassembly to replace another set of plug-in block 5, mounting rod 6, mounting disc 7 and mounting rack 8 with silk wound and to be dried, so as to continue drying processing.

[0029] In the further preferred embodiment of the utility model, the exhaust pipe 24 is fixedly installed on the processing box 2, the air inlet end of the exhaust pipe 24 extends into the drying chamber, is used for discharging moisture, and the exhaust valve is arranged on the exhaust pipe 24.

[0030] In the embodiment, the exhaust pipe 24 is fixedly installed on the processing box 2 and the air inlet end thereof extends into the drying chamber. During the silk drying process, as the moisture in the silk is evaporated by the hot air, the humidity in the drying chamber gradually increases. The exhaust pipe 24 provides a discharge channel for the moisture in the drying chamber, and can effectively discharge the moisture in time. This helps to maintain a relatively dry environment in the drying chamber, so that the hot air can continuously and efficiently remove the moisture from the silk, and the drying speed is accelerated. The exhaust valve can control the discharge amount and speed of the moisture.

[0031] In the further preferred embodiment of the utility model, the handle 25 is fixedly installed on the mounting disc 7 and can be used for personnel to grip, the temperature controller is arranged on the processing box 2, and the temperature controller is matched with the electric heating pipe 9.

[0032] In the embodiment, the handle 25 fixedly installed on the mounting disc 7 facilitates personnel to operate and grip during replacement, the temperature controller arranged on the processing box 2 is matched with the electric heating pipe 9, and the temperature controller is used for regulating the temperature of the electric heating pipe 9.

[0033] In the further preferred embodiment of the utility model, the sealing door that can be opened and closed is arranged on the processing box 2, the sealing door is matched with the drying chamber, and the visual observation window is arranged on the sealing door.

[0034] In this embodiment, the design of the openable sealing door provided on the processing box 2 is of great significance. During the drying process of the silk quilt, the sealing door can effectively seal the drying chamber, preventing the hot air in the drying chamber from leaking out, and ensuring that the hot air forms a relatively stable and closed circulation environment in the drying chamber. This is crucial for maintaining the stability of the temperature and humidity in the drying chamber, as a stable environment helps to improve drying efficiency and ensure that the silk can be uniformly heated and dried under the set conditions. For example, if the sealing door does not seal well and causes hot air to leak, it will be difficult to maintain the temperature in the drying chamber at an appropriate level, which may result in local temperature being too low to affect the drying speed, or more energy needs to be consumed to maintain the temperature, increasing the production cost. Moreover, a well-sealed drying chamber can also prevent dust and impurities from entering the drying chamber and contaminating the silk, thereby ensuring the quality of the silk quilt; the visual observation window provided on the sealing door provides a convenient observation path for the operator. During the drying process, the operator can observe the drying state of the silk in the drying chamber through the observation window without opening the sealing door, such as the color change of the silk, whether there is uneven winding, etc. This allows the operator to understand the drying process in a timely manner and make appropriate adjustments based on the observed conditions.

[0035] In summary, through the structural design of the base box 1 and the processing box 2, stable support and reasonable layout are provided for equipment operation, improving space utilization and overall operation efficiency, and ensuring the orderly development of drying operations; relying on the combination of the rotating shaft 3, the groove block 4, the plug-in block 5, the mounting rod 6, the mounting disc 7, and the mounting frame 8, as well as the driving mechanism, the silk is uniformly turned over during the drying process, solving the problem of uneven drying and ensuring the quality consistency of each part of the silk quilt. Among them, the motor 11 provides power, the speed reducer 12 adjusts the speed and torque, the pulley 13 and the timing belt 14 accurately transmit power, and the rotating shaft 3 rotates smoothly; the electric heating tube 9 and the hot air pipe 10 realize efficient hot air drying, which can more effectively penetrate the inside of the silk compared to traditional heat radiation drying, improving drying efficiency and uniformity; the fan 15 and the air supply pipe 16 in the supply mechanism maintain stable air supply, ensuring continuous hot air output; the filter box 17, the filter plate 18, and the air inlet pipe 19 pre-filter and purify the air to prevent impurities from contaminating the silk, ensuring air cleanliness and purity, improving the quality of the silk quilt, and prolonging the service life of the equipment components; the exhaust pipe 24 and the exhaust valve on the processing box 2 timely discharge moisture, optimize the drying environment, and improve drying speed and quality stability; the handle 25 on the mounting disc 7 facilitates operation and improves work convenience; the temperature controller accurately controls the power of the electric heating tube 9, ensuring appropriate drying temperature and avoiding silk quality degradation; the sealing door ensures the sealing of the drying chamber, and the visual observation window facilitates real-time monitoring, both of which contribute to the stability, continuity, and quality control of the drying process.

[0036] It should be noted that the circuit, electronic components and modules involved in the present application are all prior art, and those skilled in the art can realize them without further description, and the content protected by the present application does not involve the improvement of software and methods.

[0037] In several embodiments provided by the present application, it should be understood that the disclosed device can be implemented by other ways.

[0038] The above embodiments are only used to illustrate the technical solutions of the present application, and not to limit the protection scope of the present application. Obviously, the described embodiments are only some of the embodiments of the present application, not all the embodiments. Based on these embodiments, all other embodiments obtained by those skilled in the art without creative labor belong to the scope to be protected by the present application. Although the present application has been described in detail with reference to the above embodiments, those skilled in the art can still combine, add or delete the features in the embodiments of the present application according to the circumstances without creative labor, so as to obtain different other technical solutions which do not deviate from the concept of the present application in essence. These technical solutions also belong to the scope to be protected by the present application.

Claims

1. A turning and drying device for processing silk quilts, characterized in that, The utility model relates to a silk quilt processing device, which comprises a base box, a processing box fixedly installed on the top of the base box, a drying chamber and an installation chamber provided on the processing box, the drying chamber being used for drying silk of a silk quilt processed; a rotating shaft rotatably installed on the processing box, one end of the rotating shaft extending into the drying chamber; a groove block fixedly installed on the rotating shaft, a detachable plug-in block provided on the groove block, an installation rod fixedly installed on the plug-in block, an installation disc fixedly installed on the installation rod, and an installation frame fixedly installed on the installation disc and used for winding silk to be dried; an electric heating pipe provided in the installation chamber and used for heating air supplied; a hot air pipe fixedly installed in the drying chamber and used for guiding hot air to dry silk, the air inlet end of the hot air pipe being in communication with the installation chamber to guide hot air into the drying chamber; a driving mechanism provided on the base box and the rotating shaft and used for driving the rotating shaft to rotate; a supply mechanism provided on the base box and used for supplying air into the installation chamber. The driving mechanism comprises a motor and a speed reducer fixedly installed in the base box, an output shaft of the motor being fixedly connected with an output shaft of the speed reducer through a shaft coupling; 2. The inversion drying apparatus for silk quilt processing according to claim 1, wherein two belt pulleys fixedly installed on the output shaft of the speed reducer and the rotating shaft respectively; a timing belt sleeved on the two belt pulleys and used for transmission. The supply mechanism comprises a fan fixedly installed in the base box and used for pumping air, an air outlet end of the fan being in fixed communication with the installation chamber through an air supply pipe; a filter box fixedly installed on the base box, an air outlet of the filter box being in communication with an air inlet end of the fan through a connecting pipe; 3. The inversion drying apparatus for silk quilt processing according to claim 1, wherein a plurality of filter plates provided in the filter box and used for pre-filtering and purifying air entering the fan; an air inlet pipe fixedly communicated with the top of the filter box. A pin block is slidably installed on the groove block, the pin block being clamped with the plug-in block to limit the position, an assembly frame is fixedly installed on the groove block, a pull rod is slidably installed on the assembly frame, the pull rod is fixedly connected with the pin block, and a spring is sleeved on the pull rod. An air exhaust pipe is fixedly installed on the processing box, an air inlet end of the air exhaust pipe extending into the drying chamber to exhaust moisture, and an air exhaust valve is provided on the air exhaust pipe. A handle is fixedly installed on the installation disc and can be gripped by a person, a temperature controller is provided on the processing box and matched with the electric heating pipe.

4. The inversion drying apparatus for silk quilt processing according to claim 1, wherein An openable and closable sealing door is provided on the processing box and matched with the drying chamber, and a visual observation window is provided on the sealing door.

5. The inversion drying apparatus for silk quilt processing according to claim 1, wherein ​ 6. The inversion drying apparatus for silk quilt processing according to claim 1, wherein ​ 7. The inversion drying apparatus for silk quilt processing according to claim 2, wherein ​

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