Lithium iron phosphate ton bag sampling device
By designing a lithium iron phosphate ton bag sampling device, the automatic sampling and sealing functions of the sample storage cylinder and heating components are utilized, solving the problem of cumbersome and complicated existing sampling operations and achieving the effects of simplified operation, cost saving and pollution avoidance.
Patent Information
- Application Number
- CN202423008236.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-06
- Publication Date
- 2025-12-05
- Estimated Expiration
- 2034-12-06
AI Technical Summary
The existing lithium iron phosphate ton bag sampling operation is cumbersome and complicated, wastes manpower and resources, and is prone to introducing foreign objects and absorbing water.
A sampling device for lithium iron phosphate ton bags was designed, comprising a sample storage cylinder, a self-springing sheet, a material dispensing switch assembly, and a heating assembly. It utilizes the heat-sealing properties of aluminum foil bags for automatic sampling and sealing, avoiding manual opening of the bags.
It simplifies the sampling process, saves manpower and resources, avoids the introduction of foreign objects and the absorption of water by lithium iron phosphate, and ensures operational safety and product purity.
Smart Images

Figure CN223637166U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a ton bag sampling device, in particular to a lithium iron phosphate ton bag sampling device, belongs to sampling device technical field. BACKGROUND
[0002] High temperature solid phase method synthesis lithium ion battery positive pole material contains dosing, grinding, spray drying, sintering, crushing, packaging process. Packaging is the last process of lithium iron phosphate production, and the qualified lithium iron phosphate is packaged after the packaging process, and is loaded into 400kg ton bag, usually these ton bags are composed of inner bag and outer bag, the inner bag is usually aluminum foil bag, needs to pass through heat treatment and seals, and the inner bag is heat sealed, and then the outer bag is tightly tied, so that a packaging procedure is completed, and then is sent to the finished product warehouse storage and delivery. In actual production, sampling operation often needs to be carried out again, and the sampling operation needs to be carried out again. In order to not introduce foreign matter and not let the lithium iron phosphate absorb water and the sealing operation after sampling is completed, the sampling operation needs to be carried out again. The lithium iron phosphate ton bag is pulled to the packaging workshop for manual unpacking sampling (the dew point temperature of the lithium iron phosphate packaging room is low, and the unpacked lithium iron phosphate will not absorb water), and then the ton bag is forked to the packaging frame by the forklift, and is heat sealed. After heat sealing, the lithium iron phosphate ton bag is sent back to the finished product warehouse, and the current sampling operation is complicated, and the manpower and material resources are wasted. SUMMARY
[0003] The utility model discloses a lithium iron phosphate ton bag sampling device to solve the problem of complicated sampling operation and waste of manpower and material resources.
[0004] The utility model discloses a lithium iron phosphate ton bag sampling device, including the sample storage cylinder, be provided with the sample storage cavity in the sample storage cylinder, the sample storage cylinder one end opening is provided with the conical hole, the conical hole is inclined to the front end and has the thorn part, the sample storage cylinder is close to the conical hole one end in and is provided with the self -ejection lug, the self -ejection lug and sample storage cylinder inner wall rotation is connected with and is matched;
[0005] The sample storage cylinder is provided with a discharge switch assembly, and the discharge switch assembly is used to control the self-ejection lug switch.
[0006] The sample storage cylinder is also provided with a heating assembly, which utilizes the characteristics of the inner bag of the ton bag, which is an aluminum foil bag that is adhesive and ductile when heated, to heat and seal the inner bag of the lithium iron phosphate ton bag after sampling.
[0007] As a further scheme of the utility model: the heating assembly includes a heat sealing switch and a heating sleeve, the heat sealing switch and the heating sleeve are arranged in the sample storage cylinder body, the sample storage cylinder body is provided with a through hole, the upper end of the heat sealing switch extends out of the sample storage cylinder body through the through hole, and the heating sleeve is electrically connected with the heat sealing switch.
[0008] As a further scheme of the utility model: the discharge switch assembly includes a connecting rod, a movable block and a discharge button, one end of the connecting rod is movably connected with the self spring, the other end of the connecting rod is connected with the movable block, the end of the movable block close to the self spring is connected with the connecting rod, the top of the movable block is inclined, the discharge button is arranged above the inclined surface of the movable block, the bottom of the discharge button is inclined, the top inclined surface of the movable block and the bottom inclined surface of the discharge button are slidably connected and cooperated with each other, the movable block and the discharge button are arranged in the sample storage cylinder body, and the upper end of the discharge button extends out of the sample storage cylinder body and penetrates the sample storage cylinder body.
[0009] As a further scheme of the utility model: one end of the self spring is provided with a groove, a rotating shaft is arranged between the two sides of the groove, a rotating shaft ring is rotatably connected to the rotating shaft, and the outer wall of the rotating shaft ring is fixed to the inner wall of the sample storage cylinder body.
[0010] As a further scheme of the utility model: the side, away from the connecting rod, of the movable block is provided with a pressure spring, and the other end of the pressure spring is fixedly arranged in the sample storage cylinder body.
[0011] As a further scheme of the utility model: the inner wall of the self spring is provided with a movable buckle, the connecting rod is provided with a connecting ring, and the movable buckle is sleeved with the connecting ring.
[0012] As a further scheme of the utility model: the end, away from the conical hole, of the sample storage cylinder body is provided with a handle, and the handle can effectively avoid scalding the hands of sampling personnel by the heated sample storage cylinder body.
[0013] As a further scheme of the utility model: the sample storage cylinder body is made of ceramic material, the ceramic material can effectively prevent the introduction of magnetic substances and avoid the pollution of lithium iron phosphate powder.
[0014] The utility model has the advantages of:
[0015] 1. The utility model discloses a sample storage cylinder is provided with sample storage cavity, conical hole, self -ejection, material releasing switch subassembly and heating assembly, compared with prior art needs to have packed lithium iron phosphate ton bag to be pulled to the packing workshop and carries out manual unpacking sampling again, then ton bag is forked to the packing frame with forklift and carries out heat sealing, after heat sealing, lithium iron phosphate ton bag is sent back to the finished product warehouse's complicated and complex operation, the lithium iron phosphate ton bag sampling device disclosed by the utility model embodiment is simple to operate, saves manpower and material resources cost, and simultaneously avoids the introduction of foreign matter and lithium iron phosphate water absorption during sampling operation.
[0016] 2. The utility model discloses a heating assembly includes heat -sealing switch and heating bush, and heating bush and heat -sealing switch electric connection, heating bush conduction sample storage cylinder temperature rise, and the sample storage cylinder after heating makes aluminum foil bag heat softness has adhesion and ductility, is more favorable to the mouth of the envelope.
[0017] 3. The utility model discloses a handle is arranged at the end of sample storage cylinder far from the conical hole, and the handle can effectively avoid the sample storage cylinder after heating scalds the hand of sampling personnel, and guarantees the safety of sampling personnel.
[0018] 4. The utility model discloses a sample storage cylinder is made of ceramic material, and the ceramic material can effectively prevent the introduction of magnetic material and avoid polluting lithium iron phosphate powder. ACCURACY OF DRAWINGS
[0019] Figure 1 It is the whole structure schematic diagram of the utility model;
[0020] Figure 2 It is the whole structure section schematic diagram of the utility model;
[0021] Figure 3 It is the back side view of section structure of the utility model;
[0022] Figure 4 It is the utility model Figure 3 The enlarged schematic diagram of A in the utility model;
[0023] Figure 5 It is the section schematic diagram of the utility model self -ejection piece opening structure.
[0024] In the drawing: 1, sample storage cylinder;11, conical hole;12, sample storage cavity;2, self -ejection piece;21, movable buckle;22, pivot ring;3, material releasing switch subassembly;31, connecting rod;32, movable block;33, material releasing button;34, pressure spring;35, connecting ring;4, heating assembly;41, heat -sealing switch;42, heating bush;5, handle. DETAILED DESCRIPTION
[0025] With reference to the drawings of the embodiments of the present application, the technical solutions in the embodiments of the present application will be clearly and completely described, obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the present application.
[0026] Embodiment one
[0027] As shown in Figure 1 , Figure 2 A lithium iron phosphate ton bag sampling device, comprising a sample storage cylinder 1, the sample storage cylinder 1 is tubular, a sample storage cavity 12 is arranged in the sample storage cylinder 1, the sample storage cavity 12 is used for storing sampling materials, a tapered hole 11 is arranged at one end of the sample storage cylinder 1, the tapered hole 11 is inclined and has a sharp part at the front end, and the sharp part of the tapered hole 11 is used for piercing the lithium iron phosphate ton bag;
[0028] A self-bouncing sheet 2 is arranged at one end of the sample storage cylinder 1 close to the tapered hole 11, the self-bouncing sheet 2 is rotationally connected with the inner wall of the cylinder and cooperates with the inner wall of the cylinder, and the self-bouncing sheet 2 is used for closing the sample storage cavity 12; when the sampling device is inserted into the ton bag, the self-bouncing sheet 2 is opened under the action of the material thrust, the sample enters the sample storage cavity 12, and when the sampling is completed, the sampling device is pulled out, the self-bouncing sheet 2 is closed under the compression of the sample material, and the sample material in the sample storage cavity 12 is left in the sample storage cavity 12 under the closing action of the sample storage cylinder 1; the self-bouncing sheet 2 is made of a deformable material;
[0029] A discharging switch assembly 3 is arranged on the sample storage cylinder 1, and the discharging switch assembly 3 is used for controlling the opening and closing of the self-bouncing sheet 2;
[0030] A heating assembly 4 is arranged in the sample storage cylinder 1, the heating assembly 4 utilizes the characteristics that the aluminum foil bag in the ton bag is adhesive and ductile after being heated, and heats and seals the inner bag of the lithium iron phosphate ton bag after sampling.
[0031] Compared with the prior art, the lithium iron phosphate ton bag needs to be pulled back to the packaging workshop for manual unpacking and sampling, then the ton bag is forked to the packaging rack by a forklift for heat sealing, and after the heat sealing is completed, the lithium iron phosphate ton bag is sent back to the finished product warehouse for complicated and complex operation; the lithium iron phosphate ton bag sampling device disclosed in the embodiments of the present application is simple to operate, saves labor and material costs, and avoids the introduction of foreign matters and water absorption of lithium iron phosphate during sampling operation.
[0032] Embodiment two
[0033] Based on the improvement of embodiment one:
[0034] As shown in Figures 1 to 5As shown, the heating assembly 4 includes a heat-sealing switch 41 and a heating sleeve 42. The heating sleeve 42 is disposed inside the sample storage cylinder 1. The sample storage cylinder 1 is provided with a through hole. The upper end of the heat-sealing switch 41 extends out of the sample storage cylinder 1 through the through hole. The heating sleeve 42 and the heat-sealing switch 41 are electrically connected. The heating sleeve 42 is used to generate heat and conduct heat to the sample storage cylinder 1. The heat-sealing switch 41 is used to control the opening and closing of the heating sleeve 42.
[0035] After the sampling device is inserted into the ton bag, the heat sealing switch 41 is turned on. The heating sleeve 42 conducts heat to the sample storage cylinder 1. The heated sample storage cylinder 1 softens the inner bag of the lithium iron phosphate ton bag, making it adhesive and extensible. When the sampling device is pulled out of the ton bag, the outer surface of the inner bag of the ton bag will soften and bulge outward as the sampling device moves outward. At this time, use a clamping device such as a fixing clamp or pliers to clamp the bulging and softened inner bag of the ton bag. After the ton bag cools down, the clamping device can be removed to complete the sealing operation of the inner bag of the ton bag.
[0036] In another embodiment, such as Figure 2 As shown, the feeding switch assembly 3 includes a feeding button 33, a movable block 32, and a connecting rod 31. One end of the connecting rod 31 is movably connected to the self-spring sheet 2, and the other end of the connecting rod 31 is connected to the movable block 32. The lower end of the movable block 32, near the self-spring sheet 2, is connected to the connecting rod 31. The top of the movable block 32 is inclined, and the feeding button 33 is located above the inclined surface of the movable block 32. The bottom of the feeding button 33 is inclined. The top inclined surface of the movable block 32 and the bottom inclined surface of the feeding button 33 are slidably connected and cooperate with each other. The movable block 32 and the feeding button 33 are disposed inside the sample storage cylinder 1. The upper end of the feeding button 33 extends through the sample storage cylinder 1 and out of the sample storage cylinder 1. The feeding button 33 can move up and down for pressing, and the movable block 32 can move back and forth to drive the connecting rod 31. The movement of the connecting rod 31 drives the self-spring sheet 2 to close.
[0037] In order to allow the self-elastic sheet 2 to rotate inside the sample storage cylinder 1, a groove is provided at one end of the self-elastic sheet 2, and a rotating shaft is provided between the two sides of the groove. A rotating shaft ring 22 is rotatably connected to the rotating shaft, and the outer wall of the rotating shaft ring 22 is fixed to the inner wall of the sample storage cylinder 1.
[0038] Furthermore, in order to enable the movable block 32 to automatically rebound, a pressure spring 34 is provided on the side of the movable block 32 away from the connecting rod 31. The other end of the pressure spring 34 is fixedly installed inside the sample storage cylinder 1. The pressure spring 34 is used to press against the movable block 32 and restore the movable block 32 to its initial state.
[0039] In normal state, the discharging button 33 is popped up, the movable block 32 is right below the discharging button 33, and the self-popping piece 2 is in the closed state at this time; when sampling, the discharging button 33 is pressed, the discharging button 33 moves downward, the inclined surface of the discharging button 33 is in sliding connection with the inclined surface of the movable block 32, the movable block 32 is driven to move backward, the connecting rod 31 is driven to move backward at the same time, and thus the self-popping piece 2 is opened; when sampling is completed, the spring pushes the movable block 32 to move forward, and thus the self-popping piece 2 is closed and the discharging button 33 is driven to move upward to restore the initial state.
[0040] Further, as shown in Figure 4 、 Figure 5 , the inner wall of the self-popping piece 2 is provided with a movable buckle 21, the connecting rod 31 is provided with a connecting ring 35, the movable buckle 21 is sleeved with the connecting ring 35, and the connecting rod 31 and the self-popping piece 2 are movably connected.
[0041] Further, in order to protect the safety of the sampler, the handle 5 is arranged at the end of the sampling cylinder body 1 away from the conical hole 11, and the handle 5 can effectively avoid scalding the sampler's hand by the heated sampling cylinder body 1.
[0042] In another embodiment, the sampling cylinder body 1 is made of ceramic material, which can effectively prevent the introduction of magnetic substances and avoid the pollution of lithium iron phosphate powder.
[0043] Working principle:
[0044] As shown in Figures 1 to 5 , when sampling, the sharp part of the conical hole 11 pierces the lithium iron phosphate ton bag, the sampling device is inserted into the lithium iron phosphate ton bag, the discharging button 33 is pressed, the discharging button 33 moves downward, the inclined surface of the discharging button 33 is in sliding connection with the inclined surface of the movable block 32, the movable block 32 is driven to move backward, the connecting rod 31 is driven to move backward at the same time, and the self-popping piece 2 is opened under the action of the material thrust; when the sampling device is inserted into the ton bag, the sampling sample enters the sampling cavity 12 to complete sampling;
[0045] When sampling is completed, the discharging button 33 is released, the pressure spring 34 pushes the movable block 32 to move forward, and thus the self-popping piece 2 is closed and the discharging button 33 is driven to move upward to restore the initial state, and the self-popping piece 2 is closed under the compression of the sample material, the sampled sample material is left in the sampling cavity 12, and at this time the sampling device can be pulled out;
[0046] When the sampling device is pulled out from the ton bag, the hot switch 41 is pressed to heat the heating sleeve 42, so as to heat the sample storage cylinder 1. The outer bag of the ton bag is softened and has adhesion and ductility by the heated sample storage cylinder 1, and the outer bag of the ton bag is bulged outwards at the opening of the outer bag as the sampling device moves outwards. At this time, the outer bag of the ton bag is clamped by using a clamping device such as a fixed clamp or a clamp. After the ton bag is cooled, the clamping device can be removed, and the sealing operation of the inner bag of the ton bag is completed.
[0047] When the sample is poured out, the discharge button 33 is pressed again, and the spring plate 2 is opened, so that the sample can be poured out.
[0048] However, the working principle and wiring method of the hot switch 41 are common, which are well known to those skilled in the art, and belong to conventional means or common knowledge. Therefore, the skilled in the art can make any selection according to the needs or convenience, which will not be described here.
[0049] It is obvious for those skilled in the art that the present application is not limited to the details of the above exemplary embodiments, and can be realized in other specific forms without departing from the spirit or essential characteristics of the present application. Therefore, the embodiments should be regarded as exemplary and non-limiting, and the scope of the present application is defined by the appended claims rather than the above description, and all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present application. Any reference signs in the claims should not be regarded as limiting the claims.
[0050] In addition, it should be understood that although the present application is described in the form of embodiments, not every embodiment contains only one independent technical solution. The description of the specification is only for the sake of clarity, and those skilled in the art should consider the specification as a whole. The technical solutions in each embodiment can also be combined appropriately to form other embodiments that can be understood by those skilled in the art.
Claims
1. A lithium iron phosphate ton bag sampling device, comprising a sample storage cylinder (1), a sample storage cavity (12) is arranged in the sample storage cylinder (1), characterized in that, The sample storage cylinder (1) is provided with a tapered hole (11) at one end, the tapered hole (11) has a sharp part at the inclined front end, and the sample storage cylinder (1) is provided with a self-bouncing sheet (2) at one end close to the tapered hole (11), the self-bouncing sheet (2) is rotationally connected with the inner wall of the sample storage cylinder (1) and cooperates with the inner wall of the sample storage cylinder (1); The sample storage cylinder (1) is provided with a discharge switch assembly (3), which is used to control the self-bouncing sheet (2) switch. The sample storage cylinder (1) is also provided with a heating assembly (4), which utilizes the characteristics of the aluminum foil bag inside the ton bag, which has adhesion and ductility when heated, to heat and seal the lithium iron phosphate ton bag inside the sample storage cylinder (1).
2. The lithium iron phosphate ton bag sampling device of claim 1, wherein, The heating assembly (4) includes a heat sealing switch (41) and a heating sleeve (42), both of which are arranged in the sample storage cylinder (1), the sample storage cylinder (1) is provided with a through hole, the upper end of the heat sealing switch (41) extends out of the sample storage cylinder (1) through the through hole, and the heating sleeve (42) and the heat sealing switch (41) are electrically connected.
3. The lithium iron phosphate ton bag sampling device of claim 1, wherein, The discharge switch assembly (3) includes a connecting rod (31), a movable block (32) and a discharge button (33), one end of the connecting rod (31) is movably connected to the self-bouncing sheet (2), the other end of the connecting rod (31) is connected to the movable block (32), one end of the movable block (32) close to the self-bouncing sheet (2) is connected to the connecting rod (31), the top of the movable block (32) is inclined, the discharge button (33) is arranged above the inclined surface of the movable block (32), the bottom of the discharge button (33) is inclined, the top inclined surface of the movable block (32) and the bottom inclined surface of the discharge button (33) are slidably connected and cooperated with each other, the movable block (32) and the discharge button (33) are arranged in the sample storage cylinder (1), and the upper end of the discharge button (33) extends out of the sample storage cylinder (1) through the sample storage cylinder (1).
4. The lithium iron phosphate ton bag sampling device of claim 1, wherein, One end of the self-bouncing sheet (2) is provided with a groove, a shaft is arranged between the two sides of the groove, a shaft ring (22) is rotationally connected to the shaft, and the outer wall of the shaft ring (22) is fixed to the inner wall of the sample storage cylinder (1).
5. The lithium iron phosphate ton bag sampling device of claim 3, wherein, The side of the movable block (32) away from the connecting rod (31) is provided with a pressure spring (34), and the other end of the pressure spring (34) is fixedly arranged in the sample storage cylinder (1).
6. The lithium iron phosphate ton bag sampling device of claim 3, wherein, The inner wall of the self-bouncing sheet (2) is provided with a movable buckle (21), the connecting rod (31) is provided with a connecting ring (35), and the movable buckle (21) is sleeved with the connecting ring (35).
7. The lithium iron phosphate ton bag sampling device of claim 1, wherein, The end of the sample storage cylinder (1) away from the tapered hole (11) is provided with a handle (5).
8. A lithium iron phosphate ton bag sampling device according to any one of claims 1 to 7, characterized in that, The sample storage cylinder (1) is made of ceramic material.