Automatic assembly visual inspection equipment

Abstract

The utility model relates to the field of visual inspection, and discloses automatic assembly visual inspection equipment which comprises a rack, the top of the rack is fixedly connected with a portal frame, the inside of the portal frame is fixedly connected with an installation box, the inside of the installation box is provided with a rack, and the two sides of the rack are fixedly connected with limiting pulleys. Limiting grooves are formed in the mounting boxes correspondingly, the limiting pulleys are slidably connected into the limiting grooves correspondingly, rotating rods are rotatably connected into the mounting boxes, gears are fixedly connected to the outer portions of the rotating rods, the gears are engaged with the racks, and rotating blocks are fixedly connected to the other ends of the rotating rods. And clamping grooves are formed in the outer parts of the rotating blocks. According to the utility model, through the cooperation of the gears, the distance between products to be detected is conveniently adjusted, the detection accuracy is improved, and through the arrangement of the visual detection device and the cylinder, the assembled products are distinguished and screened, and the working efficiency is improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to visual inspection field especially relates to automatic assembly visual inspection equipment. BACKGROUND

[0002] Automatic assembly is a process that uses advanced machinery and computer technology to combine components or parts into complete products quickly and efficiently through automated equipment.

[0003] Visual inspection captures images of components during the assembly process, analyzes their appearance, size and defects, and ensures that each product meets quality standards. Automatic assembly visual inspection not only improves detection efficiency and accuracy, but also provides timely feedback on production problems, reducing the production of substandard products. It is widely used in electronics, automotive and consumer goods industries, and helps to realize intelligent manufacturing.

[0004] However, the existing detection mainly relies on manual visual inspection, which requires a large number of manpower, and long-term work is prone to fatigue, resulting in decreased detection efficiency. UTILITY MODEL CONTENT

[0005] In order to make up for the above shortcomings, the utility model provides automatic assembly visual inspection equipment, aiming at improving the problem that the existing detection mainly relies on manual visual inspection, manual detection requires a large number of manpower, long-term work is prone to fatigue, and detection efficiency is decreased.

[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme: automatic assembly visual inspection equipment, including rack, the top of the rack is fixedly connected with gantry, the inside of the gantry is fixedly connected with installation box, the inside of the installation box is provided with rack, the two sides of the rack are fixedly connected with limit pulley, the inside of the limit pulley is slidably connected in the limit slot, the inside of the installation box is rotatably connected with rotating rod, the outside of the rotating rod is fixedly connected with gear, the gear is meshed with the rack, the other end of the rotating rod is fixedly connected with rotating block, the outside of the rotating block is provided with clamping groove, the outside of the installation box is provided with limit assembly, the limit assembly is used for limiting the rotation of the rotating block.

[0007] Further, the limit assembly includes an installation plate, the installation plate is fixedly connected to the outside of the installation box, the top of the installation plate is fixedly connected with spring, the top end of the spring is fixedly connected with pull handle, the bottom of the pull handle is fixedly connected with pull rod, the bottom end of the pull rod is arranged in the inside of the clamping groove.

[0008] Further, the outside of the rack is provided with motor, the output end of the motor is provided with conveying belt, the conveying belt is arranged in the inside of the rack.

[0009] Further, the top of the rack is fixedly connected with a guide rail, the inside of the guide rail is slidably connected with a guide block.

[0010] Further, one end of the guide block is fixedly connected with a limiting frame, the inside of the limiting frame is rotatably connected with a guide wheel.

[0011] Further, the outside of the rack is fixedly connected with a mounting bracket, the inside of the mounting bracket is fixedly connected with a fixed plate.

[0012] Further, the top of the fixed plate is fixedly connected with a cylinder, the output end of the cylinder is fixedly connected with a push plate.

[0013] Further, the outside of the rack is fixedly connected with a guide frame, the top of the rack is fixedly connected with a supporting leg.

[0014] Further, the outside of the rack is fixedly connected with a mounting bracket, the inside of the mounting bracket is fixedly connected with a bolt, the other end of the bolt is fixedly connected with the outside of the limiting frame.

[0015] Further, the bottom of the rack is fixedly connected with a connecting plate, the bottom of the connecting plate is fixedly connected with a visual detection device, and the connecting plate is fixedly connected with an illumination device.

[0016] The utility model has the advantages of the following beneficial effects:

[0017] 1、the utility model discloses, through the rotation of the rotating block, rotating block drives the rotation of the rotating rod, and the rotating rod drives the rotation of the gear, and the gear drives the lifting movement of the connecting plate through the meshing connection with the rack, and the connecting plate drives the up and down movement of the illumination device and the visual detection device, convenient adjustment and detection product between the distance, solve the problem that the existing visual detection equipment is inconvenient to adjust and detect product between the distance, thereby improve the accuracy of detection.

[0018] 2、the utility model discloses, and the visual detection device will scan the surface of the assembled product, and the signal is delivered to the controller outside the gantry, and the quality of product is detected through the controller, and then the signal is delivered to the cylinder, and the work of cylinder is controlled, and the assembled product of poor quality is screened out, and the product is pushed into the guide frame, and falls in the collecting frame through the guide frame, thereby distinguishing and screening the assembled product, improve work efficiency. ACCURACY

[0019] Figure 1 It is the perspective drawing of the automatic assembly visual detection equipment that the utility model provides;

[0020] Figure 2 It is the guide device schematic view of the automatic assembly visual detection equipment that the utility model provides.

[0021] Figure 3 The automatic assembly visual inspection equipment's blanking device schematic view that the utility model provides shows a part structure section view of the automatic assembly visual inspection equipment that the utility model provides;

[0022] Figure 4 The automatic assembly visual inspection equipment's blanking device schematic view that the utility model provides shows a part structure section view of the automatic assembly visual inspection equipment that the utility model provides;

[0023] Figure 5 For Figure 4 The enlarged view of A in the middle.

[0024] Legend:

[0025] 1, rack; 2, support leg; 3, gantry; 4, conveying belt; 5, motor; 6, mounting box; 7, rack; 8, limit pulley; 9, limit slot; 10, gear; 11, rotating rod; 12, rotating block; 13, mounting plate; 14, spring; 15, pull rod; 16, pull handle; 17, clamping groove; 18, limit frame; 19, guide wheel; 20, guide slider; 21, guide rail; 22, mounting bracket; 23, bolt; 24, flow guide frame; 25, fixed plate; 26, mounting frame; 27, air cylinder; 28, push plate; 29, lighting device; 30, visual inspection device; 31, connecting plate. DETAILED DESCRIPTION

[0026] The technical solutions in the embodiments of the utility model will be described clearly and completely below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0027] Refer to Figure 1 , Figure 4 and Figure 5The utility model provides an embodiment: automatic assembly visual inspection equipment, the top fixed connection of gantry 1 has gantry 3, the inside fixed connection of gantry 3 has installation box 6, the inside of installation box 6 is provided with rack 7, the both sides fixed connection of rack 7 has limit pulley 8, the inside of limit slot 9 that limit pulley 8 all are connected in limit slot 9 all are set up in the inside of installation box 6, the inside rotatory connection of installation box 6 has rotary rod 11, the outside fixed connection of rotary rod 11 has gear 10, and gear 10 is engaged with rack 7, and the other end fixed connection of rotary rod 11 has rotary block 12, the outside all are set up with the clamping groove 17 of rotary block 12, the outside limit assembly of installation box 6 is set up, and limit assembly is used for the rotation of rotary block 12, and limit assembly includes mounting plate 13, and mounting plate 13 is fixedly connected at the outside of installation box 6, and the top fixed connection of mounting plate 13 has spring 14, and the top end fixed connection of spring 14 has pull handle 16, and through pull handle 16 drive pull rod 15 and move, and pull rod 15 is separated from the inside of clamping groove 17, at this moment, rotary block 12 can be rotated, and the bottom fixed connection of pull handle 16 has pull rod 15, and the bottom end of pull rod 15 is set in the inside of clamping groove 17, and clamping groove 17 and pull rod 15 play the role of limiting.

[0028] When the visual inspection device 30 needs to be adjusted, the rotary block 12 is rotated, the rotary block 12 drives the rotary rod 11 to rotate, the rotary rod 11 drives the gear 10 to rotate, the gear 10 drives the connecting plate 31 to move up and down through the engagement connection with the rack 7, the connecting plate 31 drives the illumination device 29 and the visual inspection device 30 to move up and down, which is convenient for adjusting the distance between the detection product, solves the problem that the existing visual inspection equipment is not convenient for adjusting the distance between the detection product, and improves the detection accuracy.

[0029] Referring to Figure 1 , Figure 2 and Figure 3 , the outside of the gantry 1 is provided with a motor 5, the output end of the motor 5 is provided with a conveyor belt 4, the conveyor belt 4 is arranged in the inside of the gantry 1, the top of the gantry 1 is fixedly connected with guide rails 21, the inside of the guide rails 21 is slidably connected with guide blocks 20, one end of the guide blocks 20 is fixedly connected with limit frames 18, the inside of the limit frames 18 is rotatably connected with guide wheels 19, the outside of the gantry 1 is fixedly connected with mounting frames 26, the inside of the mounting frames 26 is fixedly connected with fixed plates 25.

[0030] The motor 5 drives the conveyor belt 4 to run, so as to convey the product for detection, the guide rails 21 are used for limiting the guide blocks 20, the limit frames 18 are used for installing the guide wheels 19, the mounting frames 26 are used for installing the fixed plates 25, and the guide wheels 19 play a guiding role.

[0031] Referring to Figure 1、 Figure 3 And Figure 4 The top of the fixed plate 25 is fixedly connected with the air cylinder 27, the output end of the air cylinder 27 is fixedly connected with the push plate 28, the outside of the rack 1 is fixedly connected with the flow guide frame 24, the top of the rack 1 is fixedly connected with the supporting leg 2, the outside of the rack 1 is fixedly connected with the mounting bracket 22, the inside of the mounting bracket 22 is provided with the bolt 23, the other end of the bolt 23 is fixedly connected with the outside of the limiting frame 18, the bottom of the rack 7 is fixedly connected with the connecting plate 31, the bottom of the connecting plate 31 is fixedly connected with the visual detection device 30, and the connecting plate 31 is fixedly connected with the lighting device 29.

[0032] The assembled product is placed on the conveying belt 4, and then conveyed through the conveying belt 4, when conveying to the bottom of the gantry 3, the visual detection device 30 scans the surface of the assembled product, and transmits the signal to the controller outside the gantry 3, detects the quality of the product through the controller, and then transmits the signal to the air cylinder 27, controls the working of the air cylinder 27, and screens out the assembled product with poor quality, pushes the product into the flow guide frame 24, and falls into the collecting frame through the flow guide frame 24, so as to distinguish and screen the assembled product.

[0033] Working principle: when using the device, the assembled product is placed on the conveying belt 4, and then conveyed through the conveying belt 4, when conveying to the bottom of the gantry 3, the visual detection device 30 scans the surface of the assembled product, and transmits the signal to the controller outside the gantry 3, detects the quality of the product through the controller, and then transmits the signal to the air cylinder 27, controls the working of the air cylinder 27, and screens out the assembled product with poor quality, pushes the product into the flow guide frame 24, and falls into the collecting frame through the flow guide frame 24, so as to distinguish and screen the assembled product.

[0034] Finally, it should be noted that: the above only for the preferred embodiments of the present application, and is not intended to limit the present application, although the foregoing embodiments of the present application has been described in detail, for the skilled in the art, it still can be modified, or for part of the technical features of the equivalent replacement, the spirit and principles of the present application, made any modification, equivalent replacement, improvement, etc., should be included within the scope of the present application.

Claims

1. Automatic assembly vision inspection apparatus comprising a frame (1), characterized in that: The top of the rack (1) is fixedly connected with a gantry (3), the inside of the gantry (3) is fixedly connected with a mounting box (6), the inside of the mounting box (6) is provided with a rack (7), the two sides of the rack (7) are fixedly connected with a limiting pulley (8), the inside of the mounting box (6) is provided with a limiting groove (9), the limiting pulley (8) is slidably connected in the limiting groove (9), the inside of the mounting box (6) is rotatably connected with a rotating rod (11), the outside of the rotating rod (11) is fixedly connected with a gear (10), the gear (10) is engagedly connected with the rack (7), the other end of the rotating rod (11) is fixedly connected with a rotating block (12), the outside of the rotating block (12) is provided with a clamping groove (17), the outside of the mounting box (6) is provided with a limiting assembly, and the limiting assembly is used to limit the rotation of the rotating block (12).

2. The automated assembly vision inspection apparatus of claim 1, wherein: The limiting assembly comprises a mounting plate (13), the mounting plate (13) is fixedly connected to the outside of the mounting box (6), the top of the mounting plate (13) is fixedly connected with a spring (14), the top end of the spring (14) is fixedly connected with a pull handle (16), the bottom of the pull handle (16) is fixedly connected with a pull rod (15), and the bottom end of the pull rod (15) is arranged in the clamping groove (17).

3. The automated assembly vision inspection apparatus of claim 1, wherein: The outside of the rack (1) is provided with a motor (5), the output end of the motor (5) is provided with a conveying belt (4), and the conveying belt (4) is arranged in the inside of the rack (1).

4. The automated assembly vision inspection apparatus of claim 1, wherein: The top of the rack (1) is fixedly connected with a guide slide rail (21), and the inside of the guide slide rail (21) is slidably connected with a guide slide block (20).

5. The automated assembly vision inspection apparatus of claim 4, wherein: One end of the guide slide block (20) is fixedly connected with a limiting frame (18), and the inside of the limiting frame (18) is rotatably connected with a guide wheel (19).

6. The automated assembly vision inspection apparatus of claim 1, wherein: The outside of the rack (1) is fixedly connected with a mounting frame (26), and the inside of the mounting frame (26) is fixedly connected with a fixed plate (25).

7. The automated assembly vision inspection apparatus of claim 6, wherein: The top of the fixed plate (25) is fixedly connected with an air cylinder (27), and the output end of the air cylinder (27) is fixedly connected with a push plate (28).

8. The automated assembly vision inspection apparatus of claim 1, wherein: The outside of the rack (1) is fixedly connected with a guide frame (24), and the top of the rack (1) is fixedly connected with a supporting leg (2).

9. The automated assembly vision inspection apparatus of claim 1, wherein: The outside of the rack (1) is fixedly connected with a mounting bracket (22), and the inside of the mounting bracket (22) is provided with a bolt (23), and the other end of the bolt (23) is fixedly connected to the outside of the limiting frame (18).

10. The automated assembly vision inspection apparatus of claim 1, wherein: The bottom of the rack (7) is fixedly connected with a connecting plate (31), the bottom of the connecting plate (31) is fixedly connected with a visual detection device (30), and the connecting plate (31) is fixedly connected with an illumination device (29).

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