Front-end processing station
Through the automated design of the front-end processing station, the robot completes the automated operation of samples, solving the problem of frequent manual operation in existing technologies, improving detection efficiency and reducing costs.
Patent Information
- Application Number
- CN202423125860.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-18
- Publication Date
- 2025-12-05
- Estimated Expiration
- 2034-12-18
AI Technical Summary
Existing inorganic and organic detection processes involve frequent manual operations, resulting in low efficiency, high error rates, and high material consumption, making batch testing impossible.
The system employs a front-end processing station, including a workbench, robot, pipette module, peristaltic pump module, volumetric meter, and capping machine. The robot automates the addition, mixing, and opening/closing of containers, reducing human intervention.
It improved testing efficiency, reduced labor costs, decreased error rates and consumable consumption, and enabled automated batch processing of samples.
Smart Images

Figure CN223637531U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to detection equipment technical field especially relates to a front end processing work station. BACKGROUND
[0002] At present, inorganic detection and organic detection need personnel to manually put the sample introduction tube into the sample capacity bottle, reagent bottle and cleaning bottle according to the instrument operation instruction for detection, and the sample introduction tube is taken out by manual after detection, and is placed to the next sample for detection one by one. During the whole detection process, personnel need to pay attention to the running state of the instrument at any time, the detection efficiency is low, cannot batch sample detection, and the artificial workload is large;And the error rate is high when detecting manually, the sample repeated detection rate increases, and the personnel workload, consumable and drug consumption are increased. UTILITARY MODEL CONTENT
[0003] The utility model provides a front end processing work station to solve the defect that the manual cost is high and the detection efficiency is low in prior art.
[0004] The utility model provides a front end processing work station, including experiment table, robot, pipette module, peristaltic pump module, constant volume appearance and uncapping and capping machine, the experiment table has utensil placement area, the utensil placement area is used for placing detection container, the robot, constant volume appearance and uncapping and capping machine are fixed on the experiment table, pipette module, constant volume appearance and uncapping and capping machine around the circumferential of robot order setting, uncapping and capping machine is located the side of utensil placement area;Pipette module, peristaltic pump module and constant volume appearance are adjacently arranged on the experiment table;The operating end of robot is used for picking detection container from utensil placement area and can be sent to pipette module, peristaltic pump module, constant volume appearance and carries out preset operation, and uncapping and capping machine are used for uncapping detection container picked by robot and capping after constant volume.
[0005] According to the front end processing work station provided by the utility model, the front end processing work station further includes a shaking device, and the shaking device is fixed on the experiment table.
[0006] According to the front end processing work station provided by the utility model, the shaking device is a vibration table or a vortex shaker.
[0007] According to the front end processing work station provided by the utility model, the front end processing work station further includes a transfer robot and an elevator, the elevator is used for conveying samples to be detected, and the transfer robot can move between the elevator and the experiment table to transfer the samples to be detected.
[0008] The utility model provides a kind of front-end processing work station, standard product or reagent needing refrigeration is stored in the refrigeration box.
[0009] The utility model provides a kind of front-end processing work station, the experimental table is also fixedly installed with washing table, the washing table is equipped with multiple containing grooves, and each containing groove can hold one detection container to be washed.
[0010] The utility model provides a kind of front-end processing work station, still including uncapping machine, stand, driving part and sample needle, the uncapping machine is used to open the detection container that the uncapping machine cap covers are combined, the stand is fixed on the experimental table, the driving part is fixed on the stand, the sample needle is driven connection with the driving part to be lifted along the height direction of the stand under the driving of the driving part, the sample needle is connected with detection analysis instrument by pipeline, the experimental table is equipped with positioning table below the sample needle, and the positioning table is used to contain the detection container that the uncapping machine is opened.
[0011] The utility model provides a kind of front-end processing work station, the front-end processing work station still includes liquid phase appearance tray and water bath device, the liquid phase appearance tray has multiple insertion slots, each insertion slot is used to place one test tube, the robot is used to insert the test tube after constant volume in the insertion slot, the water bath device is arranged in the side of the utensil placement area, is used to cool or heat the detection container to be covered.
[0012] The utility model provides a kind of front-end processing work station, the peristaltic pump module includes frame body, multiple droplet heads, multiple reagent bottles and multiple peristaltic pumps, the frame body is fixed on the experimental table, multiple droplet heads are arranged on the frame body with interval, multiple reagent bottles are contained in the lower of the experimental table, each reagent bottle is connected with a droplet head by a peristaltic pump, and different reagents are contained in multiple reagent bottles.
[0013] The utility model provides a kind of front-end processing work station, multiple droplet heads can be detachably installed on the frame body, the experimental table is fixedly installed with waste liquid collection box, and the projection of each droplet head on the experimental table is located in the waste liquid collection box.
[0014] The front end processing work station provided by the utility model, the robot is arranged on the experiment table, the robot can pick up the detection container from the utensil placing area and transfer between the pipette module, the peristaltic pump module, the constant volume instrument and the cover opening and closing machine, the detection container completes quantitative addition of reagent at the pipette module, the peristaltic pump module and the constant volume instrument, and completes the cover adding and cover opening action at the cover opening and closing machine, the whole process does not need manual participation, the mechanization degree is high, can reduce the manual participation degree of the front end processing in the detection link, and helps to improve the detection efficiency of subsequent detection. BRIEF DESCRIPTION OF DRAWINGS
[0015] In order to more clearly illustrate the technical scheme in the utility model or the prior art, the following will briefly introduce the drawings needed to be used in the embodiment or the prior art description, and obviously, the drawings in the following description are some embodiments of the utility model, and for those skilled in the art, other drawings can also be obtained according to these drawings without creative labor.
[0016] Figure 1 It is the front view of the front end processing work station in the first embodiment provided by the utility model.
[0017] Figure 2 It is Figure 1 The front view of the front end processing work station shown in the drawing.
[0018] Figure 3 It is the front view of the front end processing work station in the second embodiment provided by the utility model.
[0019] Figure 4 It is Figure 3 The front view of the front end processing work station shown in the drawing.
[0020] Figure 5 It is Figure 3 The side view of the front end processing work station shown in the drawing.
[0021] Reference signs:
[0022] 10, experiment table; 11, utensil placing area; 12, cleaning table; 20, robot; 30, pipette module; 40, peristaltic pump module; 50, constant volume instrument; 60, cover opening and closing machine; 70, shaking device; 80, refrigerator; 90, liquid phase instrument tray; 91, water bath device DETAILED DESCRIPTION
[0023] In order to make the purpose, technical scheme and advantages of the utility model clearer, the technical scheme in the utility model will be described clearly and completely in combination with the drawings in the utility model below. Obviously, the described embodiments are part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the ordinary skilled in the art without creative labor belong to the protection scope of the utility model.
[0024] The features of the terms "first", "second" in the description and claims of the utility model can be explicitly or implicitly included one or more features. In the description of the utility model, the meaning of "multiple" is two or more than two, unless otherwise specified. In addition, "and / or" in the description and claims means at least one of the connected objects, and the character " / ", generally means that the front and rear associated objects are a kind of "or" relationship.
[0025] In the description of the utility model, it is understood that the orientation or position relationship indicated by the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential" is based on the orientation or position relationship shown in the drawings, and is only for the convenience of describing the utility model and simplifying the description, and is not indicative or implied that the indicated device or element must have a particular orientation, a particular orientation and operation, so it cannot be understood as a limitation on the utility model.
[0026] In the description of the utility model, it is understood that, unless otherwise specified and limited, the terms "mounting", "connection", "connection" should be broadly understood, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected, it can be mechanically connected, or it can be electrically connected, it can be directly connected, or indirectly connected through an intermediate medium, it can be the communication between two elements. For the ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.
[0027] The utility model is described below Figures 1-5 The front-end processing station of the utility model is described.
[0028] The utility model provides a kind of front-end processing station, it can be as the organic detection station of organic project such as melamine, sorbic acid, benzoic acid, acesulfame-k, also can be as the inorganic detection station of inorganic project such as total arsenic, total mercury project of heavy metal, pollutant lead, chromium project, physical and chemical index calcium, sodium, zinc project etc. Specifically, as Figures 1 to 5As shown, the front-end processing station includes an experimental table 10, a robot 20, a pipette module 30, a peristaltic pump module 40, a constant volume instrument 50, and a cap opening and closing machine 60. The experimental table 10 has a vessel placement area 11 for placing detection containers. The robot 20, the constant volume instrument 50, and the cap opening and closing machine 60 are fixed to the experimental table 10. The pipette module 30, the constant volume instrument 50, and the cap opening and closing machine 60 are sequentially arranged around the circumference of the robot 20, and the cap opening and closing machine 60 is located beside the vessel placement area 11. The pipette module 30, the peristaltic pump module 40, and the constant volume instrument 50 are adjacently arranged on the experimental table 10. The operating end of the robot 20 is used to pick up a detection container from the vessel placement area 11 and move it to the pipette module 30, the peristaltic pump module 40, or the constant volume instrument 50 for preset operations. The cap opening and closing machine 60 is used to open the cap of the detection container picked up by the robot 20 and close the cap after constant volume.
[0029] The peristaltic pump module 40, the constant volume instrument 50, and the pipette module 30 all have the function of adding reagents for constant volume. Among them, the constant volume precision of the peristaltic pump module 40, the pipette module 30, and the constant volume instrument 50 is different, and they complement each other to improve detection accuracy and adapt to diversified needs. According to different detection items, appropriate mechanisms can be selected from the peristaltic pump module 40, the constant volume instrument 50, and the pipette module 30 to add reagents. For example, Figure 2 and Figure 4 As shown, the peristaltic pump module 40, the constant volume instrument 50, and the pipette module 30 are centrally arranged on the same side of the robot 20, which facilitates the robot 20 to pick up a detection container and perform subsequent operations in the same area. Specifically, the vessel placement area 11 and the peristaltic pump module 40 are located on different sides of the robot 20, and the robot 20 moves from one side to the other side to perform subsequent operations after picking up a detection container. Alternatively, the vessel placement area 11, the peristaltic pump module 40, the constant volume instrument 50, and the pipette module 30 are located on the same side of the robot 20, and the vessel placement area 11 is closer to the robot 20 than the peristaltic pump module 40, the constant volume instrument 50, and the pipette module 30. The robot 20 sequentially completes the picking and reagent adding operations.
[0030] In an embodiment, one of the peristaltic pump module 40, the constant volume instrument 50, and the pipette module 30 is used to add reagents to the detection container. In another embodiment, the peristaltic pump module 40, the constant volume instrument 50, and the pipette module 30 cooperate to complete the reagent addition. For example, the peristaltic pump module 40 and the pipette module 30 can quickly add reagents to the detection container, serving as instruments for preliminary reagent addition; and the constant volume instrument 50 can serve as the last fine constant volume instrument. In this way, through the cooperation of the constant volume instrument 50 and the peristaltic pump module 40 and the pipette module 30, accurate constant volume is achieved.
[0031] As shown, Figure 1 and Figure 2As shown, the cap opening and closing machine 60 adopts an existing cap opening and closing machine, the specific structure of which is prior art and will not be described in detail. The cap opening and closing machine 60 has the functions of opening and closing the cap. For the detection container with a cap, the robot 20 first moves to the cap opening and closing machine 60 to open the cap after picking up the detection container from the vessel placement area 11, and then moves to the peristaltic pump module 40, the constant volume instrument 50 or the pipette module 30 to add reagents, and covers the detection container through the cap opening and closing machine 60 after the operation is completed, so as to facilitate the flow to the next detection station and ensure the safety of the sample to be tested in the detection container. For the detection container without a cap, the robot 20 directly moves to the peristaltic pump module 40, the constant volume instrument 50 or the pipette module 30 to add reagents after picking up the detection container from the vessel placement area 11, and determines whether to move to the cap opening and closing machine 60 for closing operation according to the related requirements of the detection item.
[0032] The front-end processing station provided in the embodiment of the utility model, the robot 20 is arranged on the experiment table 10, the robot 20 can pick up the detection container from the vessel placement area 11 and transfer between the pipette module 30, the peristaltic pump module 40, the constant volume instrument 50 and the cap opening and closing machine 60, the detection container completes the quantitative addition of reagent at the pipette module 30, the peristaltic pump module 40 and the constant volume instrument 50, and completes the closing and opening actions at the cap opening and closing machine 60, the whole process does not need manual participation, the degree of mechanization is high, can reduce the manual participation degree of front-end processing in the detection link, and helps to improve the detection efficiency of subsequent detection.
[0033] Whether it is organic item detection or inorganic item detection, the front-end processing station needs to shake evenly after adding reagents to ensure that the reagents and samples are mixed evenly. In an optional embodiment, as shown in Figures 3 to 5 To simplify the instrument structure on the experiment table 10, the robot 20 holds the detection container to complete the shaking operation directly through a small amplitude swing, so that a special shaking device 70 is not needed. In another optional embodiment, as shown in Figure 2 The front-end processing station further includes a shaking device 70, and the shaking device 70 is fixed to the experiment table 10. Optionally, the shaking device 70 is a vibration table or a vortex shaker. The robot 20 holds the detection container and places it on the shaking device 70 to perform the shaking operation.
[0034] The front-end processing station further includes a transfer robot 20 and an elevator, and the elevator is used to transport the sample to be tested. The transfer robot 20 can move between the elevator and the experiment table 10 to transfer the sample to be tested.
[0035] Specifically, the laboratory has multiple layers, wherein the sample distribution station is located at the bottom layer, and the sample needs to be transferred to other layers by means of the elevator. For this purpose, the front-end processing station further comprises a transfer robot 20 and an elevator for realizing the transfer of samples and materials between different layers. The transfer robot 20 is used to receive samples from the elevator and transfer them to the experimental table 10 for detection of organic or inorganic items.
[0036] As shown in Figure 4 and Figure 5 , when the front-end processing station is used as an inorganic detection station for inorganic item detection, a refrigerator 80 is also placed on the experimental table 10, which is located beside the peristaltic pump module 40 and the pipette module 30, and is used to store standard samples or reagents that need to be refrigerated.
[0037] Some reagents added for inorganic detection items need to be refrigerated, so the refrigerator 80 is placed on the experimental table 10. When the reagent is used, the robot 20 opens the refrigerator 80, takes out the corresponding reagent, and then puts it back into the refrigerator 80 after use. In addition, the refrigerator 80 is also used to store standard samples. When the standard sample is needed to calibrate the instrument and control the quality, the robot 20 opens the refrigerator 80 to take out the standard sample.
[0038] As shown in Figure 3 and Figure 4 , when the front-end processing station is used as an inorganic detection station for inorganic item detection, the experimental table 10 is also fixedly installed with a cleaning table 12, which is provided with a plurality of accommodation grooves, and each accommodation groove can hold a detection container to be cleaned.
[0039] The cleaning table 12 is used to temporarily store the detection container to be cleaned, so that the transfer robot 20 can transfer it to the cleaning station for cleaning. In order to facilitate the storage of the detection container, the cleaning table 12 is provided with a plurality of accommodation grooves, and each accommodation groove can hold a detection container to be cleaned. Optionally, the cleaning table 12 is provided with a stand column and a support, the stand column separates the surface of the inclined table into a plurality of regions, and each region serves as an accommodation groove to hold a flask or a culture dish; the support has a plurality of groove bodies, and each groove body serves as an accommodation groove for inserting a test tube.
[0040] As shown in Figure 3 and Figure 4 , the cleaning table 12 is located on the experimental table 10 away from the vessel placement area 11, so as to avoid moving interference with other instruments when transferring the detection container to be cleaned, and to prevent the detection container from contaminating other instruments with waste liquid.
[0041] The front-end processing station provided by the embodiment of the utility model has the vessel placement area 11 for accommodating the detection container to be tested and the cleaning table 12 for accommodating the detection container to be cleaned on the experimental table 10, so as to ensure the neatness of the surface of the experimental table 10.
[0042] The front-end processing station further comprises an uncapping machine, a stand, a driving member and a sampling needle. The uncapping machine is used to open the detection container capped by the capping and uncapping machine 60, and the stand is fixed to the experimental table 10. The driving member is fixed to the stand, and the sampling needle is in transmission connection with the driving member to ascend and descend along the height direction of the stand under the driving of the driving member. The sampling needle is connected with the detection and analysis instrument through a pipeline, and the experimental table 10 is provided with a positioning table below the sampling needle. The positioning table is used to accommodate the detection container opened by the uncapping machine.
[0043] The sampling needle is in the shape of a gun head and can be inserted into a to-be-tested container with different inlet sizes, so as to conveniently take out the to-be-tested sample from the to-be-tested container for the detection and analysis instrument to analyze the related items of the to-be-tested sample. The driving member is connected with the sampling needle to drive the sampling needle to move up and down under the action of the driving member.
[0044] After the to-be-tested sample is added with reagents, is fixed in volume and is capped by the capping and uncapping machine 60, the cap of the to-be-tested container needs to be opened when subsequent detection is performed. The uncapping machine can open the cap of the to-be-tested container, and then the robot 20 places the uncapped to-be-tested container directly below the sampling needle. The driving member drives the sampling needle to move downward and insert into the to-be-tested container. The to-be-tested sample is transported to the detection and analysis instrument through the sampling needle, so that the detection and analysis instrument analyzes the related indexes of the to-be-tested sample. The pipeline connected with the sampling needle and the detection and analysis instrument is a flexible pipe, so that the sampling needle can ascend and descend under the action of the driving member.
[0045] The front-end processing station further comprises a liquid chromatograph tray 90 and a water bath device. The liquid chromatograph tray 90 has a plurality of slots, each slot being used to place a test tube. The robot 20 is used to insert the test tube fixed in volume into the slot. The water bath device is arranged beside the utensil placement area 11 and is used to cool or heat the detection container to be capped.
[0046] As shown in Figure 1 The peristaltic pump module 40 comprises a frame, a plurality of drip heads, a plurality of reagent bottles and a plurality of peristaltic pumps. The frame is fixed on the experimental table 10, and the plurality of drip heads are arranged on the frame at intervals. The plurality of reagent bottles are accommodated below the experimental table 10. Each reagent bottle is connected with a drip head through a peristaltic pump, and the plurality of reagent bottles contain different reagents.
[0047] The experimental table 10 below is in the shape of a cabinet, and the reagent bottles are placed in the experimental table 10. Each reagent bottle can contain one kind of reagent, and different reagent bottles contain different reagents. The robot 20 holds the detection container and moves it below the drip head of the required reagent. The peristaltic pump is started to pump the reagent in the reagent bottle out of the drip head, and the capacity of the reagent added into the detection container is controlled by controlling the operation of the peristaltic pump.
[0048] Optionally, each droplet head is detachably mounted on the frame body. The waste liquid collecting box is fixedly mounted on the experimental table 10. The projection of each droplet head on the experimental table 10 is located in the waste liquid collecting box.
[0049] The droplet head is detachably mounted on the frame body by clamping or the like, so as to be replaced and cleaned. The waste liquid collecting box is a square box, and the bottom of the waste liquid collecting box has a concave surface. The accumulated liquid is collected in one place, and the concave surface can increase the depth of the waste liquid collecting box, so as to avoid liquid splashing out of the waste liquid collecting box. Optionally, the waste liquid collecting box is a stainless steel box or a glass dish.
[0050] Of course, the droplet head can be fixedly mounted on the frame body. A plurality of waste liquid collecting boxes can be provided, and the first waste liquid collecting box is arranged corresponding to each droplet head, so as to avoid the mutual reaction between different reagents.
[0051] Finally, it should be noted that: the above examples are only used to illustrate the technical solutions of the present application, and not to limit them; although the present application has been described in detail with reference to the foregoing examples, those skilled in the art should understand that: it can still modify the technical solutions recorded in the foregoing examples, or make equivalent replacement for part of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present application.
Claims
1. A front-end processing station, characterized by, The experimental table has a vessel placement area for placing detection containers, the robot, the constant volume instrument and the cap opening and closing machine are fixed on the experimental table, the pipette module, the constant volume instrument and the cap opening and closing machine are sequentially arranged around the circumference of the robot, and the cap opening and closing machine is located beside the vessel placement area; the pipette module, the peristaltic pump module and the constant volume instrument are adjacently arranged on the experimental table; the operating end of the robot is used to pick up a detection container from the vessel placement area and can move the detection container to the pipette module, the peristaltic pump module and the constant volume instrument for preset operation, and the cap opening and closing machine is used to open the cap of the detection container picked up by the robot and close the cap after constant volume.
2. The front-end processing station of claim 1, wherein, The front-end processing station further comprises a shaking device fixed on the experimental table.
3. The front-end processing station of claim 2, wherein, The shaking device is a vibration table or a vortex shaker.
4. The front-end processing station of claim 1, wherein, The front-end processing station further comprises a transfer robot and an elevator, and the elevator is used to transport samples to be tested; the transfer robot can move between the elevator and the experimental table to transfer the samples to be tested.
5. The front-end processing station of claim 1, wherein, A refrigerator is also placed on the experimental table, and the refrigerator is located beside the peristaltic pump module and the pipette module, and is used to store standard samples or reagents that need to be refrigerated.
6. A front-end processing station according to claim 1 or 5, wherein, The experimental table is also fixedly installed with a cleaning table, and the cleaning table is provided with a plurality of accommodation grooves, each of which can hold a detection container to be cleaned.
7. The front-end processing station of claim 1 or 5, wherein, The cap opening machine, a stand, a driving member and a sample injection needle are also included, the cap opening machine is used to open the detection container closed by the cap opening and closing machine, the stand is fixed on the experimental table, the driving member is fixed on the stand, the sample injection needle is in transmission connection with the driving member to ascend and descend along the height direction of the stand under the driving of the driving member, the sample injection needle is connected with a detection and analysis instrument through a pipeline, and the experimental table is provided with a positioning table below the sample injection needle, and the positioning table is used to accommodate the detection container opened by the cap opening machine.
8. The front-end processing station of claim 1, wherein, The front-end processing station further comprises a liquid phase instrument tray and a water bath device, the liquid phase instrument tray has a plurality of insertion slots, each of which is used to place a test tube, the robot is used to insert the constant volume test tube into the insertion slot, and the water bath device is arranged beside the vessel placement area and is used to cool or heat the detection container to be closed.
9. The front-end processing station of claim 1, wherein, The peristaltic pump module comprises a frame body, a plurality of drip heads, a plurality of reagent bottles and a plurality of peristaltic pumps, the frame body is fixed on the experimental table, a plurality of drip heads are arranged on the frame body at intervals, a plurality of reagent bottles are accommodated below the experimental table, each reagent bottle is connected with a drip head through a peristaltic pump, and different reagents are contained in a plurality of reagent bottles.
10. The front-end processing station of claim 9, wherein, A plurality of drip heads can be detachably installed on the frame body, and a waste liquid collection box is fixedly installed on the experimental table, and the projection of each drip head on the experimental table is located in the waste liquid collection box.