Horizontal stirring tank for hot peppers

By designing an automated cleaning system for horizontal mixing tanks for chili peppers, a high-efficiency cleaning system is achieved using a drive motor and a rotor pump, solving the problem of low efficiency in manual cleaning and improving production efficiency and cleaning adaptability.

CN223641659UActive Publication Date: 2025-12-09CHONGQING JIAXIHONG FOOD CO LTD
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Patent Information

Application Number
CN202520227216.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-13
Publication Date
2025-12-09
Estimated Expiration
2035-02-13

AI Technical Summary

Technical Problem

The manual cleaning of existing horizontal mixers is inefficient, especially for large equipment, which is difficult to clean and affects production efficiency.

Method used

A horizontal mixing tank for chili peppers was designed. It uses a drive motor to drive the pump body and the mixing shaft, and utilizes the principle of a rotor pump to achieve automated cleaning. Combined with a water delivery mechanism, water is sprayed through the nozzles of the mixing shaft to achieve rapid cleaning and material mixing.

Benefits of technology

It improves cleaning efficiency, reduces manual intervention, achieves automated operation, increases work efficiency, and has strong adaptability, is suitable for cleaning different types of liquids, and has the advantages of being highly practical.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a horizontal stirring tank for hot peppers, which belongs to the technical field of hot pepper processing and comprises a horizontal stirring tank body fixedly arranged above a base, the upper surface of the horizontal stirring tank body is fixedly communicated with a feeding bin, a stirring shaft is rotatably mounted in the horizontal stirring tank body, and a stirring shaft is mounted in the horizontal stirring tank body. Driving equipment for driving the stirring shaft is mounted on the upper surface of the base, a water conveying mechanism connected with the stirring shaft is mounted on the upper surface of the base, and a transmission belt is in transmission connection between the two transmission wheels; the water conveying mechanism comprises a pump body and a water tank which are fixedly arranged on the upper surface of the base, and a communicating pipe fixedly communicating with the output end and the input end of the pump body. According to the horizontal stirring tank for the peppers, the pump body and the stirring shaft are respectively driven by the driving motor, and the interior of the horizontal stirring tank body can be quickly cleaned by utilizing a rotor pump principle, so that the mode is more efficient than traditional manual cleaning, and a large amount of time and manpower are saved.
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Description

Technical Field

[0001] This utility model relates to the field of chili production technology, specifically to a horizontal mixing tank for chili production. Background Technology

[0002] Chili peppers belong to the genus Capsicum in the Solanaceae family. They are annual or short-lived perennial herbaceous or shrubby plants, also known as sweet peppers, bell peppers, sweet chilies, and small red chilies. During processing, chili peppers typically require mixing with other ingredients or additives to ensure a consistent taste and flavor in the final product. The mixing process ensures that chili granules or powder are fully dispersed, preventing areas from being too spicy or too mild. Horizontal mixers are highly efficient, capable of thoroughly mixing chili peppers with other ingredients in a short time. Their well-designed mixing blades generate strong shearing and compressive forces, achieving a homogeneous state quickly. Therefore, horizontal mixing equipment is commonly used to improve chili pepper processing efficiency.

[0003] Before using the mixer, ensure the inside is clean and odorless. After cleaning, ensure the mixer is dry to prevent moisture from being generated during mixing, which can affect the taste. Existing horizontal mixers are usually cleaned manually on a regular basis, with workers regularly performing manual cleaning to ensure no residue remains inside. However, manual cleaning is time-consuming and labor-intensive, especially for large horizontal mixers with large internal spaces, increasing the difficulty and time required for cleaning. This can lead to decreased production efficiency and failure to meet production demands. Therefore, a horizontal mixing tank for chili peppers is proposed to address the aforementioned problems. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides a horizontal mixing tank for chili peppers, which has the advantages of high practicality and easy cleaning, and solves the problem of low efficiency of manual cleaning.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a horizontal mixing tank for chili peppers, comprising a horizontal mixing tank body fixedly disposed above a base, a feeding hopper fixedly connected to the upper surface of the horizontal mixing tank body, a mixing shaft rotatably mounted inside the horizontal mixing tank body, a driving device for driving the mixing shaft mounted on the upper surface of the base, and a water conveying mechanism connected to the mixing shaft mounted on the upper surface of the base.

[0006] The driving device includes a drive motor fixedly mounted on the upper surface of the base, a transmission wheel fixedly mounted on the output shaft of the drive motor and the stirring shaft, and a transmission belt connecting the two transmission wheels.

[0007] The water conveying mechanism includes a pump body and a water tank fixedly mounted on the upper surface of the base, and a connecting pipe fixedly connected to the output end and the input end of the pump body. The end of the connecting pipe connected to the output end is connected to a water conveying pipe between it and the stirring shaft. The stirring shaft has several spray holes that communicate with the outside.

[0008] Furthermore, four rectangular support legs are welded between the horizontal mixing tank and the base, and control equipment is fixedly installed on the outer surface of the horizontal mixing tank.

[0009] Furthermore, a feeding structure is installed on the bottom side of the horizontal mixing tank, the stirring shaft is connected to the internal bearing of the horizontal mixing tank, and one end of the stirring shaft extends to the outside of the horizontal mixing tank.

[0010] Furthermore, the drive motor is a dual-axis motor, with one of its output shafts fixedly connected to the bottom transmission wheel, and the two transmission wheels being of different sizes.

[0011] Furthermore, the pump body includes a pump casing, two rotors rotatably disposed inside the pump casing, and a support frame welded to the outer surface of the pump casing, and the other output shaft of the drive motor is connected to one of the rotors.

[0012] Furthermore, the pump casing has a pump chamber adapted to the two rotors, and the two rotor bearings are installed inside the pump chamber.

[0013] Furthermore, there are two support frames, which are symmetrically arranged, and each of the two support frames is equipped with locking bolts for fixing the pump casing.

[0014] Furthermore, the water tank is fixedly installed on the upper surface of the base, the connecting pipe connected to the pump body input end is fixedly connected to the outer surface of the water tank, and the water supply pipe is rotatably connected to the stirring shaft.

[0015] Compared with the prior art, this utility model provides a horizontal mixing tank for chili peppers, which has the following beneficial effects:

[0016] 1. This product is used in horizontal mixing tanks for chili peppers. The pump body and mixing shaft are driven by a drive motor. Utilizing the principle of a rotor pump, it can quickly clean the inside of the horizontal mixing tank. This method is more efficient than traditional manual cleaning, saving a lot of time and manpower. At the same time, the rotor pump can transport high-viscosity, particulate, or corrosive media, and has strong adaptability. It can maintain a stable conveying effect when handling different types of liquids, achieving the advantages of high practicality and easy cleaning, and solving the problem of low efficiency of manual cleaning.

[0017] 2. The entire cleaning and conveying process of this horizontal mixing tank for chili peppers can be automated through the control of the drive motor, reducing manual intervention, improving work efficiency, and achieving a high degree of automation. Attached Figure Description

[0018] Figure 1 This is a cross-sectional view of the structure of this utility model;

[0019] Figure 2 This is a schematic diagram of the pump body of this utility model;

[0020] Figure 3 This is a schematic diagram of the structure of the stirring shaft of this utility model.

[0021] In the diagram: 1. Base; 2. Horizontal mixing tank; 3. Support leg; 4. Feed hopper; 5. Mixing shaft; 6. Drive motor; 7. Transmission wheel; 8. Transmission belt; 9. Pump body; 901. Pump casing; 902. Pump chamber; 903. Rotor; 904. Support frame; 10. Connecting pipe; 11. Water supply pipe; 12. Spray nozzle; 13. Water tank. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Please see Figures 1 to 3 A horizontal mixing tank for chili peppers includes a horizontal mixing tank body 2 fixedly mounted above a base 1. A feed hopper 4 is fixedly connected to the upper surface of the horizontal mixing tank body 2. A mixing shaft 5 is rotatably mounted inside the horizontal mixing tank body 2. Four rectangular support legs 3 are welded between the horizontal mixing tank body 2 and the base 1. This design ensures the stability of the entire equipment structure, enabling it to withstand significant mixing forces and material weight, thus ensuring stability during operation. Control equipment is fixedly mounted on the outer surface of the horizontal mixing tank body 2. A feeding structure is installed on the bottom side of the horizontal mixing tank body 2. The mixing shaft 5 is connected to an internal bearing within the horizontal mixing tank body 2, with one end of the mixing shaft 5 extending to the outside of the horizontal mixing tank body 2. The connection between the mixing shaft and the interior of the horizontal mixing tank body via bearings ensures flexible rotation of the mixing shaft while reducing friction and wear, thus extending the service life of the equipment.

[0024] A drive device for driving the stirring shaft 5 is mounted on the upper surface of the base 1. The drive device includes a drive motor 6 fixedly mounted on the upper surface of the base 1, and transmission wheels 7 fixedly mounted on the output shaft of the drive motor 6 and the stirring shaft 5. A transmission belt 8 connects the two transmission wheels 7. This transmission method offers advantages such as high transmission efficiency, low noise, and easy maintenance. Simultaneously, the transmission belt 8 has a certain degree of elasticity, which can buffer and reduce vibrations and impacts caused by the rotation of the stirring shaft 5 to a certain extent. The drive motor 6 is a dual-shaft motor, with one of its output shafts fixedly connected to the bottom transmission wheel 7. The two transmission wheels 7 are of different sizes. This design allows for variable-speed stirring of the stirring shaft. During stirring, the speed of the stirring shaft 5 can be adjusted as needed to achieve the best stirring effect. Variable-speed stirring not only improves the uniformity of stirring but also prevents excessive centrifugal force from causing stratification or splashing of materials during stirring.

[0025] In this embodiment, a water supply mechanism connected to the stirring shaft 5 is installed on the upper surface of the base 1. The water supply mechanism includes a pump body 9 and a water tank 13 fixedly disposed on the upper surface of the base 1, and a connecting pipe 10 fixedly connected to the output end and the input end of the pump body 9. The end of the connecting pipe 10 connected to the output end is connected to the stirring shaft 5 via a water supply pipe 11. Several spray holes 12 communicating with the outside are opened inside the stirring shaft 5. The pump body 9 includes a pump housing 901, two rotors 903 rotatably disposed inside the pump housing 901, and a support frame 904 welded to the outer surface of the pump housing 901. The other output shaft of the drive motor 6 is connected to one of the rotors 903.

[0026] Specifically, the pump casing 901 has a pump cavity 902 adapted to the two rotors 903, and the bearings of the two rotors 903 are installed in the pump cavity 902. There are two support frames 904, symmetrically arranged, and each support frame 904 has locking bolts for fixing the pump casing 901. A transmission structure is installed on the same side of the two rotors 903 to drive them. The water supply mechanism delivers water from the water tank 13 to the stirring shaft 5 through the pump body 9, and sprays it directly into the material through the nozzles 12 on the stirring shaft 5. This method ensures sufficient contact between water and material, thereby improving the efficiency and uniformity of mixing. Furthermore, the direct injection of water not only aids in material mixing but also, to a certain extent, washes the inner walls of the stirring shaft 5 and the horizontal mixing tank 2, reducing material residue and adhesion, further improving the mixing effect.

[0027] In addition to its basic stirring function, the water supply mechanism also provides the equipment with multiple functions such as humidification and cooling. For example, when stirring materials that are prone to static electricity, such as chili powder, an appropriate amount of water can reduce the generation of static electricity and improve production safety.

[0028] In this embodiment, the water tank 13 is fixedly installed on the upper surface of the base 1, and the connecting pipe 10, which is connected to the input end of the pump body 9, is fixedly connected to the outer surface of the water tank 13. The water supply pipe 11 is rotatably connected to the stirring shaft 5. A water level observation window or a water level sensor is installed on the water tank 13. The water supply pipe 11 is a flexible hose.

[0029] The working principle of the above embodiments is as follows:

[0030] In use, the pump body 9 is operated by one of the output shafts of the drive motor 6. The rotation of the rotor 903 generates centrifugal force, which accelerates and outputs the liquid. The liquid in the water tank 13 enters the pump casing 901 from the suction port through the connecting pipe 10. It is accelerated by the rotor 903 and output under the action of centrifugal force. It is transported to the stirring shaft 5 through the water supply pipe 11 and finally sprayed out through the spray hole 12. Then, the other output shaft of the drive motor 6 is started to rotate the stirring shaft 5, thereby realizing the rapid cleaning of the inside of the horizontal stirring tank 2.

[0031] The installation, connection, or setting methods disclosed in this embodiment are all common mechanical connection methods. Any method that can achieve its beneficial effect can be implemented. In addition, the electrical components in this embodiment are all electrically connected to the main controller and the power supply. The main controller can be a conventional known device such as a computer that plays a control role. Those skilled in the art can control the electrical components through simple programming. Moreover, the existing disclosed power connection technology is also common knowledge in the field. Therefore, the specific structural composition and working principle will not be described in detail in this embodiment.

[0032] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0033] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A horizontal mixing tank for chili peppers, comprising a horizontal mixing tank body (2) fixedly disposed above a base (1), characterized in that: The upper surface of the horizontal mixing tank (2) is fixedly connected to the feed bin (4), and the interior of the horizontal mixing tank (2) is rotatably installed with a mixing shaft (5). The upper surface of the base (1) is equipped with a driving device for driving the mixing shaft (5), and the upper surface of the base (1) is equipped with a water conveying mechanism connected to the mixing shaft (5). The driving device includes a drive motor (6) fixedly installed on the upper surface of the base (1), a transmission wheel (7) fixedly installed on the output shaft of the drive motor (6) and the stirring shaft (5), and a transmission belt (8) is connected between the two transmission wheels (7). The water conveying mechanism includes a pump body (9) and a water tank (13) fixedly installed on the upper surface of the base (1), and a connecting pipe (10) fixedly connected to the output end and the input end of the pump body (9). The end of the connecting pipe (10) connected to the output end is connected to the stirring shaft (5) by a water conveying pipe (11). The stirring shaft (5) has several spray holes (12) connected to the outside.

2. The horizontal mixing tank for chili peppers according to claim 1, characterized in that: Four rectangular support legs (3) are welded between the horizontal mixing tank (2) and the base (1), and control equipment is fixedly installed on the outer surface of the horizontal mixing tank (2).

3. A horizontal mixing tank for chili peppers according to claim 1, characterized in that: The bottom side of the horizontal mixing tank (2) is equipped with a feeding structure. The stirring shaft (5) is connected to the bearing inside the horizontal mixing tank (2), and one end of the stirring shaft (5) extends to the outside of the horizontal mixing tank (2).

4. A horizontal mixing tank for chili peppers according to claim 1, characterized in that: The drive motor (6) is a dual-axis motor. One of the output shafts of the drive motor (6) is connected and fixed to the bottom transmission wheel (7). The two transmission wheels (7) are of different sizes.

5. A horizontal mixing tank for chili peppers according to claim 4, characterized in that: The pump body (9) includes a pump casing (901), two rotors (903) rotatably disposed inside the pump casing (901), and a support frame (904) welded to the outer surface of the pump casing (901). The other output shaft of the drive motor (6) is connected to one of the rotors (903).

6. A horizontal mixing tank for chili peppers according to claim 5, characterized in that: The pump casing (901) has a pump chamber (902) inside that is adapted to the two rotors (903), and the bearings of the two rotors (903) are installed in the pump chamber (902).

7. A horizontal mixing tank for chili peppers according to claim 6, characterized in that: There are two support frames (904), and the two support frames (904) are symmetrically arranged. Each of the two support frames (904) is equipped with locking bolts for fixing the pump housing (901).

8. A horizontal mixing tank for chili peppers according to claim 1, characterized in that: The water tank (13) is fixedly installed on the upper surface of the base (1), the connecting pipe (10) connected to the input end of the pump body (9) is fixedly connected to the outer surface of the water tank (13), and the water supply pipe (11) is rotatably connected to the stirring shaft (5).