Antibacterial polyester yarn slice mixing device

By employing an automated feeding, stable conveying, and precise slicing design in its antibacterial polyester filament slicing and mixing device, the problems of operational complexity and low production efficiency in existing technologies have been solved, achieving a highly efficient and stable slicing and mixing process.

CN223641746UActive Publication Date: 2025-12-09HANGZHOU CHENHAO TEXTILE FINISHING CO LTD
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Patent Information

Application Number
CN202520275786.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-20
Publication Date
2025-12-09
Estimated Expiration
2035-02-20

AI Technical Summary

Technical Problem

Existing antibacterial polyester filament slicing devices require manual or mechanical repositioning of the polyester filaments after each slicing, increasing operational complexity and time costs, and reducing production efficiency.

Method used

The continuous rotation of the first rotating roller and the conveyor belt enables automatic feeding and efficient conveying. The design of the pressure belt ensures the stability of the polyester filaments before slicing. The electric push rod controls the precise movement of the cutter to achieve uniform slicing. The stirring blades in the mixing box achieve uniform mixing of the raw materials, and the mixture is quickly discharged through the sliding side plate.

Benefits of technology

It improves production efficiency, ensures smooth operation of the production line, reduces the tediousness of manual operation, improves the consistency and uniformity of slice quality and mixing, adapts to polyester yarns of different specifications and materials, and avoids slice accumulation and blockage.

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Abstract

The utility model relates to the technical field of mixing devices, and discloses an antibacterial polyester yarn slice mixing device which comprises a base, the bottom end of the interior of a shell is rotationally connected with two first rotating rollers arranged in a mirror image distribution mode, and the outer walls of the two first rotating rollers are sleeved with a conveying belt; two first sliding grooves distributed in a mirror image mode are formed in each of the two sides of the shell, two sliding rods distributed in a mirror image mode are fixedly connected into the four first sliding grooves, and the outer walls of the two second rotating rollers are sleeved with pressing and holding belts. According to the antibacterial polyester yarn slicing and mixing device, through continuous rotation of a first rotating roller and a conveying belt, automatic feeding and efficient conveying of polyester yarn are achieved, the complexity of manual operation is reduced, the production efficiency is improved, the stable state of the polyester yarn before slicing is ensured through arrangement of a pressing and holding belt, and under the action of a sliding rod and a spring, a sliding block is effectively prevented from falling off. And flexible up-down adjustment can be performed according to the thickness and tension of polyester yarns.
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Description

Technical Field

[0001] This application relates to the field of mixing device technology, specifically to a mixing device for antibacterial polyester filament chips. Background Technology

[0002] In the subsequent production process of polyester filament, dyeing is required. Therefore, a mixing device is needed to stir the dye to ensure the quality of the dye, thereby ensuring the dyeing quality of the polyester filament.

[0003] An existing patent (publication number: CN222111541U) discloses an antibacterial polyester filament chip mixing device, including a support platform. A conveying mechanism is installed on the platform wall. The conveying mechanism is composed of a motor A, a concave frame, a slide groove, an electro-hydraulic rod, a clamping plate, a lead screw, and a slider. The motor A is bolted to the bottom of the support platform. A lead screw is installed at the output end of the motor A. A slider is threaded to the wall of the lead screw. A slide groove is formed at the top of the support platform, and the slider passes through the slide groove. A concave frame is installed at the other end of the slider. A set of symmetrical electro-hydraulic rods is bolted to the top of the concave frame. A clamping plate is installed at the output end of the set of electro-hydraulic rods.

[0004] The aforementioned comparative document points out that when the lead screw rotates, the slider moves within the groove, thereby driving the concave frame to move the polyester filament to the bottom of the cutter. The cutter then cuts the polyester filament into slices. However, after each slice is completed, the concave frame needs to return to its initial position, and the polyester filament must be manually or mechanically placed back into the concave frame. This increases the complexity and time cost of operation, and reduces the overall production efficiency. Utility Model Content

[0005] To address the shortcomings of existing technologies, this application provides an antibacterial polyester filament chip mixing device, which has advantages such as improved production efficiency. It solves the problem that after each chipping operation, the concave frame needs to return to its initial position, and then the polyester filament needs to be manually or mechanically placed back into the concave frame, which increases the complexity of operation, time costs, and reduces overall production efficiency.

[0006] To achieve the above objectives, this application provides the following technical solution: an antibacterial polyester filament chip mixing device, comprising a base, a feeding platform fixedly connected to one side of the upper end of the base, a discharging platform fixedly connected to the end of the upper end of the base away from the feeding platform, a housing fixedly connected to the upper end of the base, two first rotating rollers arranged in a mirror image rotatably connected to the bottom of the housing, a conveyor belt sleeved on the outer wall of the two first rotating rollers, a plurality of support rollers arranged in a linear array rotatably connected to the bottom of the housing, two first sliding grooves arranged in a mirror image opened on both sides of the housing, two sliding rods arranged in a mirror image fixedly connected to the four first sliding grooves, springs fixedly mounted on the upper end of each of the four first sliding grooves, sliding blocks slidably arranged on the outer wall of each pair of sliding rods, and second rotating rollers rotatably connected between each pair of sliding blocks, a holding belt sleeved on the outer wall of the two second rotating rollers, and two second sliding grooves arranged in a mirror image opened on both sides of the housing.

[0007] Through the above scheme, the continuous rotation of the first rotating roller and the conveyor belt realizes automatic feeding and efficient conveying of polyester filaments, reducing the tediousness of manual operation, improving production efficiency, and ensuring the smooth operation of the production line. The setting of the holding belt ensures the stability of the polyester filaments before slicing, effectively reducing slicing quality problems caused by shaking or jumping. The sliding block, under the action of the sliding rod and spring, can be flexibly adjusted up and down according to the thickness and tension of the polyester filaments. This design allows the device to adapt to polyester filaments of different specifications and materials, improving the versatility and adaptability of the device. The design of the feeding platform and the discharging platform optimizes the conveying path of the polyester filaments, allowing the polyester filaments to smoothly enter the device from the feeding end and smoothly exit from the discharging end after slicing. The device has the advantages of automatic feeding and conveying, stable holding, and flexible adjustment.

[0008] Furthermore, a fixed plate is fixedly connected to one side of the inner shell, and two electric push rods arranged in a mirror image are fixedly connected inside the fixed plate. A movable plate is fixedly connected to the telescopic ends of the two electric push rods, and sliders are fixedly connected to both sides of the movable plate. A cutter is fixedly connected to the bottom end of the movable plate.

[0009] With the above solution, the up-and-down movement of the moving plate and the cutter fixed on it can be precisely controlled by two electric push rods fixed inside the fixed plate. The electric push rods have high precision and stable thrust output, thus ensuring that the cutter slices the polyester filaments at a constant speed and force, thereby obtaining a uniform slice thickness.

[0010] Furthermore, a discharge port is provided on one side of the outer shell.

[0011] The above design allows the polyester filaments to be smoothly discharged from the device after being sliced, avoiding the accumulation and blockage of the filaments inside the device and ensuring the continuity and stability of the production line.

[0012] Furthermore, a mixing chamber is fixedly connected to one side of the bottom of the base, a first motor is fixedly connected to the bottom of the mixing chamber, a rotating shaft is rotatably connected to the bottom of the mixing chamber, and multiple stirring blades arranged in a linear array are fixedly connected to the outside of the rotating shaft. The output end of the first motor passes through one end of the mixing chamber and is fixedly connected to the rotating shaft through a coupling.

[0013] Through the above scheme, the rotation of the shaft and stirring blades inside the mixing box achieves uniform mixing of raw materials, ensuring that the raw materials required for antibacterial polyester filament chips can be fully mixed, improving the uniformity and consistency of the product. The first motor, as the power source, is fixedly connected to the shaft through a coupling, realizing the automation of the mixing operation, reducing the tediousness of manual operation, improving production efficiency, and ensuring the stability of the mixing process.

[0014] Furthermore, two third slide grooves are provided on one side of the mixing box, and side plates are slidably connected inside the two third slide grooves.

[0015] The above scheme allows the discharge port of the mixing box to be quickly opened by sliding the side plate after mixing, so that the mixed polyester filaments can be discharged from the mixing box.

[0016] Furthermore, a second motor is fixedly connected to one end of the second rotating roller that passes through the sliding block, and a third motor is fixedly connected to one end of the first rotating roller that passes through the outer shell.

[0017] With the above scheme, the second motor and the third motor serve as the power source for the second rotating roller and the first rotating roller, respectively. The fixed connection ensures stable power transmission, reduces losses and fluctuations during power transmission, and improves the stability and reliability of the device.

[0018] Furthermore, all four sliding blocks are slidably disposed inside the first groove.

[0019] Through the above scheme, the sliding block's sliding arrangement inside the first groove provides stable support and guidance for the second rotating roller and its connected components, ensuring the smoothness and accuracy of the second rotating roller during movement and avoiding shaking and deviation.

[0020] Furthermore, all four sliders are slidably disposed inside the second groove.

[0021] The above scheme, which allows the slider to slide inside the second groove, improves the stability of the cutter during operation and ensures the uniformity of the slices.

[0022] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0023] This antibacterial polyester filament chip mixing device achieves automatic feeding and efficient conveying of polyester filaments through the continuous rotation of the first rotating roller and the conveyor belt. This reduces the tediousness of manual operation, improves production efficiency, and ensures the smooth operation of the production line. The setting of the holding belt ensures the stability of the polyester filaments before slicing, effectively reducing slicing quality problems caused by shaking or jumping. The sliding block, under the action of the sliding rod and spring, can be flexibly adjusted up and down according to the thickness and tension of the polyester filaments. This design allows the device to adapt to polyester filaments of different specifications and materials, improving the versatility and adaptability of the device. The design of the feeding platform and the discharging platform optimizes the conveying path of the polyester filaments, allowing them to smoothly enter the device from the feeding end and be smoothly discharged from the discharging end after slicing. This device has the advantages of automatic feeding and conveying, stable holding, and flexible adjustment. Attached Figure Description

[0024] Figure 1 This is a schematic diagram of the overall structure of this application;

[0025] Figure 2 This is a schematic diagram of the transmission device structure of this application;

[0026] Figure 3 This is a schematic diagram of the pressing device structure of this application;

[0027] Figure 4 This is a schematic diagram of the slicing device structure of this application;

[0028] Figure 5 This is a schematic diagram of the material discharge structure of this application;

[0029] Figure 6 This is a schematic diagram of the hybrid device structure of this application.

[0030] In the picture:

[0031] 1. Base; 2. Feeding platform; 3. Discharge platform; 4. Outer shell; 5. First rotating roller; 6. Conveyor belt; 7. Support roller; 8. First chute; 9. Sliding rod; 10. Spring; 11. Sliding block; 12. Second rotating roller; 13. Holding belt; 14. Second chute; 15. Fixed plate; 16. Electric push rod; 17. Moving plate; 18. Slider; 19. Cutter; 20. Discharge port; 21. Mixing box; 22. First motor; 23. Rotating shaft; 24. Stirring blade; 25. Third chute; 26. Side plate; 27. Second motor; 28. Third motor. Detailed Implementation

[0032] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.

[0033] Please see Figure 1 , Figure 2 and Figure 3 This embodiment of an antibacterial polyester filament chip mixing device includes a base 1. A feeding platform 2 is fixedly connected to one side of the upper end of the base 1, and a discharging platform 3 is fixedly connected to the other end of the upper end of the base 1 away from the feeding platform 2. The design of the feeding platform 2 and the discharging platform 3 optimizes the conveying path of the polyester filament, allowing the polyester filament to smoothly enter the device from the feeding end, be chipped, and smoothly exit from the discharging end. A housing 4 is fixedly connected to the upper end of the base 1. Two first rotating rollers 5 arranged in a mirror image are rotatably connected to the bottom of the housing 4. A conveyor belt 6 is sleeved on the outer wall of the two first rotating rollers 5. Through the continuous rotation of the first rotating rollers 5 and the conveyor belt 6, automatic feeding and efficient conveying of polyester filament are realized, reducing the tediousness of manual operation, improving production efficiency, and ensuring the smooth operation of the production line. The outer casing 4 has multiple support rollers 7 arranged in a linear array at its bottom internally connected. Two mirror-distributed first sliding grooves 8 are opened on both sides of the outer casing 4. Two mirror-distributed sliding rods 9 are fixedly connected inside the four first sliding grooves 8. Springs 10 are fixedly attached to the upper ends of the four first sliding grooves 8. Sliding blocks 11 are slidably arranged on the outer walls of each pair of sliding rods 9. Second rotating rollers 12 are rotatably connected between each pair of sliding blocks 11. A holding belt 13 is sleeved on the outer walls of the two second rotating rollers 12. The holding belt 13 ensures the stability of the polyester filament before slicing, effectively reducing slicing quality problems caused by shaking or jumping. Two mirror-distributed second sliding grooves 14 are opened on both sides of the inner casing 4.

[0034] Please see Figure 3 and Figure 4Inside the outer casing 4, a fixed plate 15 is fixedly connected to one side. Inside the fixed plate 15, two electric push rods 16 are fixedly connected in a mirror image. The telescopic ends of the two electric push rods 16 are fixedly connected to a moving plate 17. Slider blocks 18 are fixedly connected to both sides of the moving plate 17. A cutter 19 is fixedly connected to the bottom of the moving plate 17. Through the two electric push rods 16 fixedly connected inside the fixed plate 15, the up and down movement of the moving plate 17 and the cutter 19 fixed on it can be precisely controlled. The electric push rods 16 have high precision and stable thrust output, so they can ensure that the cutter 19 slices the polyester filament at a constant speed and force, thereby obtaining a uniform slice thickness. A discharge port 20 is opened on one side of the outer casing 4. The design of the discharge port 20 allows the sliced ​​polyester filament to be smoothly discharged from the inside of the device, avoiding the accumulation and blockage of slices inside the device, and ensuring the continuity and stability of the production line.

[0035] Please see Figure 1 and Figure 6 A mixing chamber 21 is fixedly connected to one side of the bottom of the base 1. A first motor 22 is fixedly connected to the bottom of the mixing chamber 21. A rotating shaft 23 is rotatably connected to the bottom of the mixing chamber 21. Multiple stirring blades 24 arranged in a linear array are fixedly connected to the outside of the rotating shaft 23. The output end of the first motor 22 passes through one end of the mixing chamber 21 and is fixedly connected to the rotating shaft 23 via a coupling. The rotation of the rotating shaft 23 and the stirring blades 24 inside the mixing chamber 21 achieves uniform mixing of the raw materials, ensuring that the raw materials required for antibacterial polyester filament chips are fully mixed and improving the uniformity of the product. To ensure consistency, the first motor 22 serves as the power source and is fixedly connected to the rotating shaft 23 via a coupling, thereby automating the mixing operation, reducing the tediousness of manual operation, improving production efficiency, and ensuring the stability of the mixing process. Two mirror-distributed third chutes 25 are opened on one side of the mixing box 21, and side plates 26 are slidably connected inside the two third chutes 25. The design of the third chutes 25 and the side plates 26 allows the discharge port of the mixing box 21 to be quickly opened by sliding the side plates 26 after mixing, so as to discharge the mixed polyester filaments from the mixing box 21.

[0036] Please see Figure 3 , Figure 4 and Figure 5A second rotating roller 12 is fixedly connected to a second motor 27 at one end through the sliding block 11, and a first rotating roller 5 is fixedly connected to a third motor 28 at one end through the outer casing 4. The second motor 27 and the third motor 28 serve as the power sources for the second rotating roller 12 and the first rotating roller 5, respectively. The fixed connection ensures stable power transmission, reduces power loss and fluctuations during power transmission, and improves the stability and reliability of the device. All four sliding blocks 11 are slidably disposed inside the first slide groove 8. The sliding arrangement of the sliding blocks 11 inside the first slide groove 8 provides stable support and guidance for the second rotating roller 12 and its connected components, ensuring the smoothness and accuracy of the second rotating roller 12 during movement and avoiding shaking and deviation. All four sliders 18 are slidably disposed inside the second slide groove 14. The sliding arrangement of the sliders 18 inside the second slide groove 14 is used to improve the stability of the cutter 19 during movement and ensure the uniformity of the slices.

[0037] In this embodiment, the antibacterial polyester filament chip mixing device achieves automatic feeding and efficient conveying of polyester filaments through the continuous rotation of the first rotating roller 5 and the conveyor belt 6. This reduces the tediousness of manual operation, improves production efficiency, and ensures the smooth operation of the production line. The setting of the holding belt 13 ensures the stability of the polyester filaments before slicing, effectively reducing slicing quality problems caused by shaking or jumping. The sliding block 11, under the action of the sliding rod 9 and the spring 10, can be flexibly adjusted up and down according to the thickness and tension of the polyester filaments. This design allows the device to adapt to polyester filaments of different specifications and materials, improving the versatility and adaptability of the device. The design of the feeding platform 2 and the discharging platform 3 optimizes the conveying path of the polyester filaments, allowing the polyester filaments to smoothly enter the device from the feeding end and be smoothly discharged from the discharging end after slicing. This device has the advantages of automatic feeding and conveying, stable holding, and flexible adjustment.

[0038] The working principle of the above embodiments is as follows:

[0039] Antibacterial polyester filament raw material is placed on the feeding platform 2. When the device is started, the first rotating roller 5 starts to rotate driven by the third motor 28, which in turn drives the conveyor belt 6 to rotate continuously. The polyester filament raw material is pulled onto the conveyor belt 6 and begins to move into the device. Driven by the conveyor belt 6, the polyester filament continues to move into the device supported by the support roller 7. At the same time, the second rotating roller 12 rotates driven by the second motor 27, which drives the holding belt 13 to hold the polyester filament. The holding belt 13 ensures the stability of the polyester filament before slicing, reducing slicing quality problems caused by shaking or jumping. When the polyester filament is stably conveyed to the vicinity of the cutter 19, the electric push rod 16 starts to work, precisely... The moving plate 17 and the cutter 19 fixed on it are controlled to move up and down. The cutter 19 slices the polyester filament at a constant speed and force to obtain a uniform slice thickness. The sliced ​​polyester filament is smoothly discharged from the inside of the device through the discharge port 20 and falls into the mixing box 21. The first motor 22 in the mixing box 21 starts to work and drives the rotating shaft 23 and the stirring blade 24 to rotate through the coupling. The rotation of the stirring blade 24 realizes the uniform mixing of the raw materials and ensures that the raw materials required for antibacterial polyester filament slicing can be fully mixed. After the mixing is completed, the discharge port of the mixing box 21 can be quickly opened by sliding the sliding side plate 26 in the third slide groove 25 to discharge the mixed polyester filament raw material from the mixing box 21.

[0040] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0041] Although embodiments of this application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An antibacterial polyester filament chip mixing device comprising a base (1), characterized in that: A feeding platform (2) is fixedly connected to one side of the upper end of the base (1), and a discharging platform (3) is fixedly connected to the end of the upper end of the base (1) away from the feeding platform (2). A shell (4) is fixedly connected to the upper end of the base (1). Two first rotating rollers (5) arranged in a mirror image are rotatably connected to the bottom of the shell (4). A conveyor belt (6) is sleeved on the outer wall of the two first rotating rollers (5). A plurality of support rollers (7) arranged in a linear array are rotatably connected to the bottom of the shell (4). Two support rollers arranged in a mirror image are opened on both sides of the shell (4). The first slide groove (8) is fixedly connected to the four first slide grooves (8) with two slide rods (9) arranged in a mirror distribution. The upper end of each of the four first slide grooves (8) is fixedly fitted with a spring (10). Each of the slide rods (9) is slidably provided with a sliding block (11) on the outer wall in pairs. Each of the four sliding blocks (11) is rotatably connected with a second rotating roller (12) in pairs. The outer wall of the two second rotating rollers (12) is fitted with a pressure belt (13). The inner sides of the outer shell (4) have two second slide grooves (14) arranged in a mirror distribution.

2. The antibacterial polyester filament chip mixing device according to claim 1, characterized in that: A fixed plate (15) is fixedly connected to one side of the inner shell (4). Two electric push rods (16) arranged in a mirror image are fixedly connected inside the fixed plate (15). A movable plate (17) is fixedly connected to the telescopic ends of the two electric push rods (16). A slider (18) is fixedly connected to both sides of the movable plate (17). A cutter (19) is fixedly connected to the bottom end of the movable plate (17).

3. The antibacterial polyester filament chip mixing device according to claim 1, characterized in that: The outer shell (4) has a discharge port (20) on one side.

4. The antibacterial polyester filament chip mixing device according to claim 1, characterized in that: A mixing chamber (21) is fixedly connected to one side of the bottom of the base (1). A first motor (22) is fixedly connected to the bottom of the mixing chamber (21). A rotating shaft (23) is rotatably connected to the bottom of the mixing chamber (21). Multiple stirring blades (24) arranged in a linear array are fixedly connected to the outside of the rotating shaft (23). The output end of the first motor (22) passes through one end of the mixing chamber (21) and is fixedly connected to the rotating shaft (23) through a coupling.

5. The antibacterial polyester filament chip mixing device according to claim 4, characterized in that: The mixing box (21) has two third slides (25) arranged in a mirror image on one side, and the two third slides (25) are slidably connected to side plates (26).

6. The antibacterial polyester filament chip mixing device according to claim 1, characterized in that: A second motor (27) is fixedly connected to one end of the second rotating roller (12) that passes through the sliding block (11), and a third motor (28) is fixedly connected to one end of the first rotating roller (5) that passes through the outer shell (4).

7. The antibacterial polyester filament chip mixing device according to claim 1, characterized in that: All four sliding blocks (11) are slidably disposed inside the first groove (8).

8. The antibacterial polyester filament chip mixing device according to claim 2, characterized in that: All four sliders (18) are slidably disposed inside the second groove (14).

Citation Information

Patent Citations

  • Antibacterial polyester yarn slice mixing device

    CN222111541U