Shearing tank

Abstract

The utility model discloses a shearing tank and relates to the technical field of shearing tanks. The shearing tank comprises a shearing tank body, a driving assembly and a shearing assembly, a pneumatic cover is arranged on the shearing tank body, the driving assembly is located below the shearing tank body, the shearing assembly is located on one side of the driving assembly, the shearing assembly comprises a mounting cylinder, a second rotating rod, a sleeving seat, a discharging cylinder, a discharging pipe and a shearing disc, and the top of the mounting cylinder is fixedly connected with the sleeving seat; the top of the sleeving seat is fixedly connected with a discharging barrel, and the outer wall of the discharging barrel is fixedly connected with a discharging pipe. Materials at the bottom of the tank body of the shearing tank can be finely sheared, contact among particles can be increased through fine shearing, interaction of substances can be promoted, the reaction rate and the yield can be increased, and compared with a traditional shearing tank, the situation that the materials in the tank sink to the bottom is reduced, the flowability of the materials can be improved, and the viscosity can be reduced. And retention of materials at the tank bottom is reduced, and subsequent discharge and treatment are facilitated.

Description

Technical Field

[0001] This utility model relates to the field of shearing tank technology, and in particular to a shearing tank. Background Technology

[0002] A shearing tank is a specialized piece of equipment for material handling, widely used in industries such as food, chemicals, and pharmaceuticals. Its main function is to process materials through shearing, mixing, and homogenization. In traditional shearing tanks, material tends to accumulate at the bottom. This accumulation results in poor material flowability at the bottom, and the material at the bottom is not sheared finely enough, thus reducing the final product quality.

[0003] In summary, this application proposes a shearing tank to solve the aforementioned problems. Utility Model Content

[0004] The purpose of this invention is to provide a shearing tank that solves the problem that, when using traditional shearing tanks, the material inside the tank tends to settle at the bottom. This material settlement at the bottom of the tank results in poor material flowability and insufficient shearing, thus reducing the final quality of the product.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a shearing tank, comprising a shearing tank body, a drive assembly, and a shearing assembly. A pneumatic cover is provided on the shearing tank body. The drive assembly is located below the shearing tank body, and the shearing assembly is located on one side of the drive assembly. The shearing assembly includes an mounting cylinder, a rotating rod, a mounting base, a discharge cylinder, a discharge pipe, and a shearing disc. The mounting base is fixedly connected to the top of the mounting cylinder, and the discharge cylinder is fixedly connected to the top of the mounting base. The discharge pipe is fixedly connected to the outer wall of the discharge cylinder.

[0006] Preferably, the bottom of the shearing tank is fixedly connected to a mounting frame, and a support plate one and a support plate two are fixedly connected to the mounting frame. The support plate one is located on one side of the support plate two, and its arrangement facilitates the installation of the drive assembly and the shearing assembly.

[0007] Preferably, the drive assembly includes a motor, a rotating rod, a pulley, and a belt. The motor is fixedly connected to the top of the support plate, and the rotating rod is rotatably mounted on the bottom of the support plate. The outer wall of the rotating rod is fixedly fitted with a pulley, and the outer wall of the pulley is fitted with a belt.

[0008] Preferably, the top of the support plate one is fixedly connected to the mounting cylinder, the support plate one is rotatably mounted with the rotating rod two, the outer wall of the rotating rod two is fixedly fitted with a shearing disc, the top of the support plate one is fixedly connected to the mounting cylinder, the shearing disc is located inside the discharge cylinder, the diameter of the shearing disc is smaller than the diameter of the discharge cylinder, and the mounting cylinder, the mounting base and the discharge cylinder are provided with openings through which the rotating rod two can pass.

[0009] Preferably, the top of the shearing disc is fixedly connected with a hemispherical shearing blade and a rectangular shearing blade. This arrangement facilitates the shearing of materials at the bottom of the shearing tank. Multiple openings are located below the hemispherical and rectangular shearing blades on the shearing disc, allowing materials at the bottom of the shearing tank to fall into the discharge cylinder. Through the coordinated use of the motor, rotating rod one, pulley, belt, mounting cylinder, rotating rod two, mounting base, discharge cylinder, discharge pipe, and shearing disc, the materials inside the shearing tank can be sheared. The shearing disc and hemispherical shearing blades enable precise shearing of the materials at the bottom of the shearing tank. This precise shearing increases the contact between particles, promotes the interaction of substances, and improves the reaction rate and yield. Compared with traditional shearing tanks, it reduces material settling at the bottom, improves material flowability, reduces viscosity, and minimizes material retention at the bottom of the tank, facilitating subsequent discharge and processing, and ensuring the final consistency and quality of the product.

[0010] Preferably, a pulley is also fixedly fitted on a section of the second rotating rod extending below the first support plate. The belt is fitted on the outer wall of the pulley located on the first support plate. The two sets of pulleys are installed for transmission via the belt. This arrangement facilitates the drive assembly to drive the shearing assembly to rotate.

[0011] Compared with the prior art, the beneficial effects of this utility model are as follows: This shearing tank, through the coordinated use of a motor, rotating rod one, pulley, belt, mounting cylinder, rotating rod two, set base, discharge cylinder, discharge pipe and shearing disc, can shear the material inside the shearing tank. Through the setting of the shearing disc and hemispherical shearing blade, it can perform fine shearing work on the material at the bottom of the shearing tank. Fine shearing can increase the contact between particles, promote the interaction of substances, and improve the reaction rate and output. Compared with traditional shearing tanks, it reduces the situation of material settling at the bottom of the tank, improves the flowability of the material, reduces viscosity, reduces the retention of material at the bottom of the tank, facilitates subsequent discharge and processing, and ensures the final consistency and quality of the product. Attached Figure Description

[0012] The present invention will be further described below with reference to the accompanying drawings and embodiments:

[0013] Figure 1 This is a perspective view of the present utility model;

[0014] Figure 2 This is a partial perspective view of the present invention;

[0015] Figure 3 This is a perspective view of the rotating rod II of this utility model.

[0016] Attached reference numerals: 1. Shearing tank body; 2. Pneumatic cover; 3. Mounting bracket; 4. Support plate one; 5. Support plate two; 6. Motor; 7. Rotating rod one; 8. Pulley; 9. Belt; 10. Mounting cylinder; 11. Rotating rod two; 12. Set base; 13. Discharge cylinder; 14. Discharge pipe; 15. Shearing disc; 16. Hemispherical shearing blade; 17. Rectangular shearing blade. Detailed Implementation

[0017] In the description of this utility model, it should be understood that the directional descriptions, such as up, down, front, back, left, right, etc., indicate the directional or positional relationship based on the directional or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0018] Please see Figure 1-3This utility model provides a technical solution: a shearing tank, including a shearing tank body 1, a drive assembly, and a shearing assembly. A pneumatic cover 2 is provided on the shearing tank body 1. A mounting bracket 3 is fixedly connected to the bottom of the shearing tank body 1. A support plate 4 and a support plate 5 are fixedly connected to the mounting bracket 3. The support plate 4 is located on one side of the support plate 5, and its arrangement facilitates the installation of the drive assembly and the shearing assembly. The drive assembly is located below the shearing tank body 1 and includes a motor 6, a rotating rod 7, a pulley 8, and a belt 9. The motor 6 is fixedly connected to the top of the support plate 5, and the rotating rod 7 is rotatably mounted on the bottom of the support plate 5. The output shaft of the motor 6 is connected to the rotating rod 7, and the pulley 8 is fixedly sleeved on the outer wall of the rotating rod 7. A belt 9 is fitted onto the outer wall of the pulley 8. The shearing assembly is located on one side of the drive assembly. The shearing assembly includes a mounting cylinder 10, a rotating rod 11, a mounting base 12, a discharge cylinder 13, a discharge pipe 14, and a shearing disc 15. The mounting base 12 is fixedly connected to the top of the mounting cylinder 10, and the discharge cylinder 13 is fixedly connected to the top of the mounting base 12. The discharge pipe 14 is fixedly connected to the outer wall of the discharge cylinder 13. The mounting cylinder 10 is fixedly connected to the top of the support plate 4. A rotating rod 11 is rotatably mounted on the support plate 4. The shearing disc 15 is fixedly fitted onto the outer wall of the rotating rod 11. The mounting cylinder 10 is fixedly connected to the top of the support plate 4. The shearing disc 15 is located inside the discharge cylinder 13, and the diameter of the shearing disc 15 is smaller than the diameter of the discharge cylinder 13. The mounting cylinder 10, the mounting base 11, the rotating rod 11, the mounting base 12, the discharge cylinder 13, the discharge pipe 14, and the shearing disc 15 are all mounted on the support plate 4. The mounting base 12 and the discharge cylinder 13 have openings through which the rotating rod 11 can pass. A hemispherical shearing blade 16 and a rectangular shearing blade 17 are fixedly connected to the top of the shearing disc 15. This arrangement facilitates the shearing of materials at the bottom of the shearing tank 1. Multiple openings are located below the hemispherical shearing blade 16 and the rectangular shearing blade 17 on the shearing disc 15, allowing materials at the bottom of the shearing tank 1 to fall into the discharge cylinder 13. In use, the materials required for walnut processing are placed into the shearing tank 1 through the pneumatic cover 2. Then, the motor 6 is started. The output shaft of the motor 6 drives the rotating rod 7 to rotate, which in turn drives the pulley 8 to rotate. The pulley 8 drives the belt 9 for transmission, and the belt 9 drives another set of belts... The pulley 8 rotates, and another set of pulleys 8 drives the rotating rod 11 to rotate. The rotating rod 11 drives the shearing disc 15 to rotate, and the shearing disc 15 drives the hemispherical shearing blade 16 and the rectangular shearing blade 17 to rotate at high speed, so that a vortex shearing is formed inside the shearing tank 1. The hemispherical shearing blade 16 and the rectangular shearing blade 17 crush the material at the bottom of the shearing tank 1. At the same time, the solenoid valve is activated, and the material flows through the discharge cylinder 13 to the discharge pipe 14 for conveying. Through the coordinated use of the motor 6, the rotating rod 7, the pulley 8, the belt 9, the mounting cylinder 10, the rotating rod 11, the mounting base 12, the discharge cylinder 13, the discharge pipe 14, and the shearing disc 15, the material inside the shearing tank 1 can be sheared.The shearing disc 15 and hemispherical shear blade 16 enable precise shearing of the material at the bottom of the shearing tank 1. This precise shearing increases particle contact, promotes material interaction, and improves reaction rate and yield. Compared to traditional shearing tanks, it reduces material settling at the bottom, improves material flowability, reduces viscosity, and minimizes material retention at the bottom, facilitating subsequent discharge and processing, and ensuring final product consistency and quality.

[0019] Furthermore, a section of the rotating rod 11 extends to the bottom of the support plate 4 and is also fixedly fitted with a pulley 8. A belt 9 is fitted on the outer wall of the pulley 8 located on the support plate 4. The two sets of pulleys 8 are driven by the belt 9. This arrangement facilitates the drive assembly to drive the shearing assembly to rotate.

[0020] Furthermore, when the discharge cylinder 13 at the bottom of the shear tank rotates, it can output a pump pressure of 4KG to the material, so that when the bottom of the shear tank body 1 is discharging material, the discharge pump is eliminated, which facilitates the discharge operation of the shear tank body 1. The rotation speed of the discharge cylinder 13 is 14000rpm.

[0021] Working principle: During use, the materials required for walnut processing are placed into the shearing tank 1 through the pneumatic cover 2. Then, the motor 6 is started, and the output shaft of the motor 6 drives the rotating rod 7 to rotate. The rotating rod 7 drives the pulley 8 to rotate, and the pulley 8 drives the belt 9 for transmission. The belt 9 drives another set of pulleys 8 to rotate, and the other set of pulleys 8 drives the rotating rod 11 to rotate. The rotating rod 11 drives the shearing disc 15 to rotate, and the shearing disc 15 drives the hemispherical shearing blade 16 and the rectangular shearing blade 17 to rotate at high speed, so that a vortex shearing is formed inside the shearing tank 1. The hemispherical shearing blade 16 and the rectangular shearing blade 17 crush the materials at the bottom of the shearing tank 1. At the same time, the solenoid valve is started, and the materials flow through the discharge cylinder 13 to the discharge pipe 14 for conveying.

[0022] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.

Claims

1. A shearing container, characterized in that, include: Shear tank body (1), and a pneumatic cover (2) is provided on the shear tank body (1); The drive assembly is located below the shear tank body (1); The shearing assembly is located on one side of the drive assembly. The shearing assembly includes a mounting cylinder (10), a rotating rod (11), a mounting base (12), a discharge cylinder (13), a discharge pipe (14), and a shearing disc (15). The mounting cylinder (10) is fixedly connected to the top of the mounting base (12), the top of the mounting base (12) is fixedly connected to the discharge cylinder (13), and the discharge pipe (14) is fixedly connected to the outer wall of the discharge cylinder (13).

2. A shearing tank according to claim 1, characterized in that: The bottom of the shear tank body (1) is fixedly connected to a mounting frame (3), and a support plate one (4) and a support plate two (5) are fixedly connected to the mounting frame (3). The support plate one (4) is located on one side of the support plate two (5).

3. A shearing tank according to claim 2, characterized in that: The drive assembly includes a motor (6), a rotating rod (7), a pulley (8), and a belt (9). The top of the support plate (5) is fixedly connected to the motor (6), the bottom of the support plate (5) is rotatably mounted with the rotating rod (7), the outer wall of the rotating rod (7) is fixedly fitted with the pulley (8), and the outer wall of the pulley (8) is fitted with the belt (9).

4. A shearing tank according to claim 3, characterized in that: The top of the support plate (4) is fixedly connected to the mounting cylinder (10). A rotating rod (11) is rotatably mounted on the support plate (4). A shearing disc (15) is fixedly sleeved on the outer wall of the rotating rod (11). The top of the support plate (4) is fixedly connected to the mounting cylinder (10). The shearing disc (15) is located inside the discharge cylinder (13). The diameter of the shearing disc (15) is smaller than the diameter of the discharge cylinder (13). The mounting cylinder (10), the mounting base (12), and the discharge cylinder (13) are provided with openings through which the rotating rod (11) can pass.

5. A shearing tank according to claim 4, characterized in that: The top of the shearing disc (15) is fixedly connected to a hemispherical shearing blade (16) and a rectangular shearing blade (17). Multiple openings are provided on the shearing disc (15) and are located below the hemispherical shearing blade (16) and the rectangular shearing blade (17).

6. A shearing tank according to claim 5, characterized in that: A section of the rotating rod 2 (11) extends to the bottom of the support plate 1 (4) and is also fixedly fitted with a pulley (8). The belt (9) is fitted on the outer wall of the pulley (8) located on the support plate 1 (4). The two sets of pulleys (8) are installed for transmission through the belt (9).

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