Detection equipment capable of realizing batch detection

Abstract

The utility model discloses detection equipment capable of batch detection, which comprises a detection equipment main body, a static electricity removing box, a dust removing box and a scanning box, a qualified product collecting box is arranged on one side of the detection equipment main body, and the static electricity removing box is arranged on one side, far away from the qualified product collecting box, above the detection equipment main body. The dust removal box is arranged on the side, close to the qualified product collecting box, of the static electricity removal box, one side of the dust removal box is connected with a dust removal bin door, a bin door handle is arranged on the side, away from the dust removal box, of the dust removal bin door, a sundry drawer is arranged below the dust removal bin door, and the scanning box is arranged on the side, away from the static electricity removal box, of the dust removal box. An information processing host is arranged at the top of the scanning box, an electric telescopic air cylinder is arranged on the side, away from the dust removal box, of the information processing host, printed matters can be detected in batches, impurities, influencing the detection result, on the surfaces of the printed matters can be removed before the printed matters are detected, and detected qualified products can be separated from detected inferior-quality products.

Description

Technical Field

[0001] This utility model relates to the field of printed matter inspection technology, specifically to an inspection device capable of batch inspection. Background Technology

[0002] During the printing process, due to issues such as the precision of the printing machine and the quality of the printing materials, printing errors or inconsistencies in color depth may occur. Since printed materials are usually produced in large quantities, a large number of printed materials need to be inspected.

[0003] The application number CN202220833907.6 was found, which is a printing inspection device that can screen printed materials, remove defective printed materials, and ensure the quality of printed materials. The camera can be adjusted in position through adjustment components to obtain a better inspection range.

[0004] Similar to the aforementioned printing inspection equipment, although it can screen printed materials, remove defective printed materials, and ensure the quality of printed materials, and the camera can be adjusted in position through adjustment components to obtain a better detection range, it cannot remove impurities on the surface of printed materials. Because static electricity is generated on printed materials during the printing process, impurities are attracted, and the attracted impurities will affect the comparative detection of the inspection equipment, causing qualified products to be judged as defective products.

[0005] Therefore, in view of this, we have studied and improved the existing structure and its deficiencies, and proposed a detection device that can perform batch detection in order to achieve a more practical purpose. Utility Model Content

[0006] The purpose of this utility model is to provide a batch inspection device to solve the problem mentioned in the background art, which is unable to remove impurities from the surface of printed materials. During the printing process, static electricity is generated on the printed materials, which attracts impurities. The attracted impurities affect the comparative detection of the inspection device, causing qualified products to be judged as defective products.

[0007] To achieve the above objectives, this utility model provides the following technical solution: a batch testing device, comprising a testing device body, an antistatic box, a dust collection box, and a scanning box. A qualified product collection box is provided on one side of the testing device body, and the antistatic box is located on the side of the testing device body away from the qualified product collection box. The dust collection box is located on the side of the antistatic box close to the qualified product collection box, and a dust collection door is connected to one side of the dust collection box. A door handle is provided on the side of the dust collection door away from the dust collection box. A miscellaneous drawer is provided below the dust collection door, and a drawer handle is provided on one side of the miscellaneous drawer. The scanning box is located on the side of the dust collection box away from the antistatic box. An information processing host is provided on the top of the scanning box, and an electric telescopic cylinder is provided on the side of the information processing host away from the dust collection box.

[0008] Preferably, a first conveyor belt and a second conveyor belt are arranged above the main body of the testing equipment. The second conveyor belt is located on the side of the first conveyor belt near the qualified product collection box, and the height of the first conveyor belt is higher than the height of the second conveyor belt. An ion bar is arranged inside the static elimination box.

[0009] Preferably, a dust removal roller is provided inside the dust removal box, and one end of the dust removal roller is connected to the side of the dust removal chamber door away from the door handle. A connecting bearing is provided at the connection between the dust removal roller and the dust removal chamber door, and a dust removal motor is connected to the side of the dust removal roller away from the dust removal chamber door.

[0010] Preferably, the dust collection box is provided with a motor connection slot, and the dust collection motor is connected in the motor connection slot. An electric pressure plate is provided above the dust collection motor, and a pressure plate motor is connected above the electric pressure plate.

[0011] Preferably, a door outlet is provided at the connection between the dust removal chamber door and the dust removal box, and a scraper connecting block is provided on the inner side of the door outlet, and a silicone scraper is provided on the inner side of the scraper connecting block. A miscellaneous box is provided below the scraper connecting block, and the miscellaneous drawer is connected to the miscellaneous box.

[0012] Preferably, a camera is installed inside the scanning box and the camera is connected to the bottom of the information processing host. A push block is installed at the bottom of the electric telescopic cylinder, and a feeding port is installed below the push block. The first conveyor belt and the second conveyor belt are located on both sides of the feeding port. A defective product collection box is installed below the feeding port, and a defective product outlet is installed on one side of the defective product collection box.

[0013] Compared with the prior art, the beneficial effects of this utility model are: it can perform batch inspection of printed materials, remove impurities from the surface of the printed materials that may affect the inspection results before inspection, and separate qualified products from defective products. The specific details are as follows:

[0014] The static eliminator box is used to eliminate static electricity on printed materials, preventing them from attracting impurities during inspection. After static elimination, the materials are also free from adsorption of impurities, facilitating subsequent cleaning. The dust collector box is used to collect and remove impurities that have lost their attraction, preventing them from affecting the test results. The cleaned printed materials are then scanned and analyzed in the scanning box. The information processing host compares the processed information and determines whether the printed materials are qualified. Unqualified printed materials, when passing the discharge port where conveyor belts one and two intersect, are pushed down by an electric telescopic cylinder, pressing them into the defective product collection box. They can be removed from the defective product outlet. After the pusher completes its pressing action, it quickly retracts, awaiting the next screening operation. Qualified products travel from conveyor belt one to conveyor belt two and fall into the qualified product collection box. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the main structure of a batch testing device according to the present invention;

[0016] Figure 2 This is a schematic diagram of the internal structure of the electrostatic discharge box of a batch testing equipment according to this utility model;

[0017] Figure 3 This is a schematic diagram of the internal structure of the dust collector of a batch testing equipment according to the present invention.

[0018] Figure 4 This is a cross-sectional structural diagram of the outlet of the testing equipment capable of batch testing according to the present invention;

[0019] Figure 5 This is a schematic diagram of the information processing host of a batch testing device according to this utility model.

[0020] In the diagram: 1. Main body of the testing equipment; 2. Qualified product collection box; 3. Static electricity removal box; 31. Ionizing air bar; 4. Dust removal box; 41. Dust removal chamber door; 411. Chamber door handle; 42. Miscellaneous drawer; 421. Drawer handle; 43. Dust removal roller; 44. Connecting bearing; 45. Dust removal motor; 46. Motor connecting slot; 47. Electric pressure plate; 471. Pressure plate motor; 48. Chamber door outlet; 481. Scraper connecting block; 482. Silicone scraper; 49. Miscellaneous box; 5. Scanning box; 6. Information processing host; 61. Camera; 7. Electric telescopic cylinder; 71. Push block; 72. Discharge port; 8. Defective product collection box; 81. Defective product outlet; 9. Conveyor belt No. 1; 10. Conveyor belt No. 2. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figures 1 to 5 A batch testing device includes a testing device body 1, an anti-static box 3, a dust removal box 4, and a scanning box 5. A qualified product collection box 2 is provided on one side of the testing device body 1, and the anti-static box 3 is provided on the side of the testing device body 1 away from the qualified product collection box 2. The dust removal box 4 is provided on the side of the anti-static box 3 close to the qualified product collection box 2, and a dust removal chamber door 41 is connected to one side of the dust removal box 4. A chamber door handle 411 is provided on the side of the dust removal chamber door 41 away from the dust removal box 4. A miscellaneous drawer 42 is provided below the dust removal chamber door 41, and a drawer handle 421 is provided on one side of the miscellaneous drawer 42. The scanning box 5 is provided on the side of the dust removal box 4 away from the anti-static box 3. An information processing host 6 is provided on the top of the scanning box 5, and an electric telescopic cylinder 7 is provided on the side of the information processing host 6 away from the dust removal box 4.

[0023] The static eliminator box 3 is used to eliminate static electricity on the printed materials, preventing them from adsorbing impurities during inspection. After the static electricity is eliminated, the adsorption of impurities is also eliminated, facilitating subsequent cleaning of the adsorbed impurities. The dust collector box 4 is used to clean and collect the impurities that have lost their attraction, preventing impurities from affecting the test results. The qualified product collection box 2 is used to collect qualified products. The printed materials that have undergone impurity removal are scanned and analyzed in the scanning box 5. The scanned information is processed by the information processing host 6 to compare and process the information of the printed materials and determine whether the printed materials are qualified or not.

[0024] Above the main body 1 of the testing equipment, there are two conveyor belts: a first conveyor belt 9 and a second conveyor belt 10. The second conveyor belt 10 is located on the side of the first conveyor belt 9 near the qualified product collection box 2, and the height of the first conveyor belt 9 is higher than the height of the second conveyor belt 10. Inside the static elimination box 3, there is an ion bar 31. The ion bar 31 is a paper printing ion bar of model JH-BAR-3, used to remove static electricity from the surface of printed materials. The ion bar 31 generates a large number of air masses with positive and negative charges, which neutralize the charge on the objects passing through the static elimination box 3. When the surface of the object is negatively charged, it will attract positive charges in the radiation area, and when the surface of the object is positively charged, it will attract negative charges in the radiation area, thereby neutralizing the static electricity on the surface of the object and achieving the purpose of eliminating static electricity. The first conveyor belt 9 is used to transport batches of printed materials to the static elimination box 3, the dust removal box 4, and the scanning box 5. The second conveyor belt 10 is used to transport qualified products to the qualified product collection box 2.

[0025] The dust collector 4 is equipped with a dust collection roller 43 inside, and one end of the dust collection roller 43 is connected to the side of the dust collection chamber door 41 away from the door handle 411. A connecting bearing 44 is provided at the connection between the dust collection roller 43 and the dust collection chamber door 41. A dust collection motor 45 is connected to the side of the dust collection roller 43 away from the dust collection chamber door 41. The dust collector 4 is equipped with a motor connecting groove 46 inside, and the dust collection motor 45 is connected in the motor connecting groove 46. An electric pressure plate 47 is provided above the dust collection motor 45, and a pressure plate is connected above the electric pressure plate 47. The motor 471, the dust removal chamber door 41 and the dust removal box 4 are connected by a chamber door outlet 48, and a scraper connecting block 481 is provided on the inner side of the chamber door outlet 48, and a silicone scraper 482 is provided on the inner side of the scraper connecting block 481. A miscellaneous box 49 is provided below the scraper connecting block 481, and a miscellaneous drawer 42 is connected inside the miscellaneous box 49. The pressure plate motor 471 is used to drive the electric pressure plate 471 to press the dust removal motor 45 into the motor connecting groove 46 to prevent the dust removal motor 45 from falling off due to vibration during operation.

[0026] The dust collection box 4 cleans impurities scattered on the printed matter using a dust collection roller 43. The dust collection motor 45 drives the dust collection roller 43 to rotate on the surface of the printed matter, adsorbing impurities onto the roller 43. The dust collection roller 43 is a silicone roller that effectively adsorbs hair, dander, dust, and other impurities through its self-adhesive properties. After inspection, the dust collection roller 43 can be pulled out, and the surface impurities are removed during the extraction process. The pressure plate motor 471 is controlled to raise the electric pressure plate 47, releasing the pressure on the dust collection motor 45. 5. Lock the motor in the motor connection slot 46, and then pull out the dust removal roller 43 and the dust removal motor 45 connected to it through the door handle 411. During the pulling process, the dust removal roller 43 passes through the door outlet 48 and the impurities on the surface of the dust removal roller 43 are scraped off by the silicone scraper 482 connected by the scraper connecting block 481. The scraped dust falls into the miscellaneous drawer 42 in the miscellaneous box 49 below the door outlet 48. The miscellaneous drawer 42 can be pulled out periodically through the drawer handle 421 to dispose of the miscellaneous items in the miscellaneous drawer 42.

[0027] A camera 61 is installed inside the scanning box 5 and is connected to the bottom of the information processing host 6. A pusher block 71 is installed at the bottom of the electric telescopic cylinder 7, and a discharge port 72 is located below the pusher block 71. Conveyor belt 9 and conveyor belt 10 are located on both sides of the discharge port 72. A defective product collection box 8 is located below the discharge port 72, and a defective product outlet 81 is located on one side of the defective product collection box 8. The printed bottle to be inspected enters the scanning box 5 through the first conveyor belt 9 for scanning. The camera 61 captures the image of the inspected object, and the image is then processed by the information processing host. 6. Compare the test items with the standard reference to determine whether the printed matter is qualified. When the unqualified printed matter passes through the discharge port 72 where the first conveyor belt 9 and the second conveyor belt 10 meet, the electric telescopic cylinder 7 drives the push block 71 to descend, pressing the unqualified product from the discharge port 72 into the defective product collection box 8. It can be taken out from the defective product outlet 81. After the push block 71 completes the pressing action, it is quickly retracted and waits for the next screening operation. The qualified products are transported from the first conveyor belt 9 to the second conveyor belt 10 and fall into the qualified product collection box 2 through the second conveyor belt 10.

[0028] Working principle: When using a batch inspection device, the printed materials to be inspected enter the static elimination box 3 via conveyor belt 9 to eliminate static electricity. The ion air bar 31 in the static elimination box 3 generates a large number of air masses with positive and negative charges, which neutralize the charges on the objects passing through the static elimination box 3. When the surface of the object is negatively charged, it will attract positive charges in the radiation area, and when the surface of the object is positively charged, it will attract negative charges in the radiation area, thereby neutralizing the static electricity on the surface of the object and achieving the purpose of eliminating static electricity. After the static electricity elimination is completed, the object is then carried to the dust removal box 4 by conveyor belt 9.

[0029] Printed materials entering the dust collection box 4 are rotated on the surface of the dust collection roller 43 by the dust collection motor 45 as they pass under the dust collection roller 43. This adsorbs impurities on the printed materials onto the dust collection roller 43, eliminating the influence of impurities on the surface of the printed materials. After the impurities are removed, the printed materials enter the scanning box 5 through the first conveyor belt 9 for scanning and inspection. The camera 61 takes pictures of the inspected object, and the information processing host 6 compares the inspected item with the standard reference to determine whether the printed material is qualified. Unqualified printed materials are pushed down by the push block 71 by the electric telescopic cylinder 7 when they pass through the discharge port 72 where the first conveyor belt 9 and the second conveyor belt 10 meet. The unqualified products are pressed into the defective product collection box 8 through the discharge port 72 and can be taken out through the defective product outlet 81. After the push block 71 completes the pressing action, it is quickly retracted and awaits the next screening operation. Qualified products are transported from the first conveyor belt 9 to the second conveyor belt 10 and fall into the qualified product collection box 2 through the second conveyor belt 10.

[0030] After all printed materials have been inspected, the dust removal roller 43 can be pulled out, and the surface of the dust removal roller 43 can be cleaned during the pulling process. By controlling the pressure plate motor 471 to raise the electric pressure plate 47, the locking of the dust removal motor 45 in the motor connection slot 46 is released. Then, the dust removal roller 43 and its connected dust removal motor 45 are pulled out by the door handle 411. During the pulling process, the dust removal roller 43 passes through the door outlet 48 and is passed by the silicone scraper connected by the scraper connecting block 481. Plate 482 scrapes away impurities from the surface of dust removal roller 43, and the scraped dust falls into the miscellaneous drawer 42 in the miscellaneous box 49 below the door outlet 48. The miscellaneous drawer 42 can be pulled out periodically by the drawer handle 421 to clean the miscellaneous items inside. After cleaning, the dust removal roller 43 and the motor can be pushed back into the dust removal box 4. When the motor enters the motor connection slot 46, the pressure plate motor 471 drives the electric pressure plate 471 to press the dust removal motor 45 into the motor connection slot 46.

Claims

1. A batch testing device, comprising a main body (1), an electrostatic discharge box (3), a dust collection box (4), and a scanning box (5), characterized in that: A qualified product collection box (2) is provided on one side of the main body (1) of the testing equipment, and an antistatic box (3) is provided on the side of the main body (1) of the testing equipment away from the qualified product collection box (2). A dust removal box (4) is provided on the side of the antistatic box (3) close to the qualified product collection box (2), and a dust removal chamber door (41) is connected to one side of the dust removal box (4). A chamber door handle (411) is provided on the side of the dust removal chamber door (41) away from the dust removal box (4). A miscellaneous drawer (42) is provided below the dust removal chamber door (41), and a drawer handle (421) is provided on one side of the miscellaneous drawer (42). A scanning box (5) is provided on the side of the dust removal box (4) away from the antistatic box (3). An information processing host (6) is provided on the top of the scanning box (5), and an electric telescopic cylinder (7) is provided on the side of the information processing host (6) away from the dust removal box (4).

2. The batch testing equipment according to claim 1, characterized in that: The main body (1) of the testing equipment is provided with a first conveyor belt (9) and a second conveyor belt (10) above it. The second conveyor belt (10) is located on the side of the first conveyor belt (9) near the qualified product collection box (2), and the height of the first conveyor belt (9) is higher than the height of the second conveyor belt (10). The electrostatic removal box (3) is provided with an ion wind bar (31).

3. The batch testing equipment according to claim 2, characterized in that: The dust removal box (4) is equipped with a dust removal roller (43) inside, and one end of the dust removal roller (43) is connected to the side of the dust removal chamber door (41) away from the door handle (411). A connecting bearing (44) is provided at the connection between the dust removal roller (43) and the dust removal chamber door (41). A dust removal motor (45) is connected to the side of the dust removal roller (43) away from the dust removal chamber door (41).

4. The batch testing equipment according to claim 3, characterized in that: The dust collection box (4) is provided with a motor connection slot (46) inside, and the dust collection motor (45) is connected in the motor connection slot (46). An electric pressure plate (47) is provided above the dust collection motor (45), and a pressure plate motor (471) is connected above the electric pressure plate (47).

5. The batch testing equipment according to claim 4, characterized in that: A door outlet (48) is provided at the connection between the dust removal chamber door (41) and the dust removal box (4), and a scraper connecting block (481) is provided on the inner side of the door outlet (48), and a silicone scraper (482) is provided on the inner side of the scraper connecting block (481). A miscellaneous box (49) is provided below the scraper connecting block (481), and the miscellaneous drawer (42) is connected to the miscellaneous box (49).

6. The batch testing equipment according to claim 2, characterized in that: The scanning box (5) is equipped with a camera (61), and the camera (61) is connected to the bottom of the information processing host (6). The bottom of the electric telescopic cylinder (7) is equipped with a push block (71), and a feeding port (72) is provided below the push block (71). The first conveyor belt (9) and the second conveyor belt (10) are located on both sides of the feeding port (72). A defective product collection box (8) is provided below the feeding port (72), and a defective product outlet (81) is provided on one side of the defective product collection box (8).

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