Laser cleaning device

By combining multiple moving modules and a visual positioning mechanism, the laser cleaning device achieves efficient cleaning of the battery cells before they are bonded to the housing during the battery module manufacturing process. This solves the problem of low cleaning efficiency in existing technologies and improves cleaning efficiency and compatibility.

CN223642422UActive Publication Date: 2025-12-09DONGGUAN HANS LITHIUM BATTERY INTELLIGENT EQUIPMENT CO LTD
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Patent Information

Application Number
CN202423098611.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-13
Publication Date
2025-12-09
Estimated Expiration
2034-12-13

AI Technical Summary

Technical Problem

Existing laser cleaning devices have low cleaning efficiency during battery module manufacturing and cannot efficiently complete the cleaning task before the battery cells are bonded to the casing.

Method used

The design employs multiple moving modules and a visual positioning mechanism in conjunction with a laser cleaning head to achieve simultaneous visual positioning and laser cleaning. The first moving module drives the second and third moving modules to move along the first direction, while the second moving module drives the visual positioning mechanism and the laser cleaning head to move along the second direction, thereby enabling rapid positioning and cleaning of the cleaning area.

Benefits of technology

It improves cleaning efficiency, saves time and costs, adapts to the spacing and height of cleaning areas for different workpieces, has higher compatibility, and ensures the accuracy and efficiency of cleaning.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model provides a laser cleaning device which is used for conducting laser cleaning on cleaning areas of a workpiece, and the workpiece comprises a plurality of cleaning areas which are sequentially arranged in the first direction. The laser cleaning device comprises a first moving module; a second moving module; the third moving module and the second moving module are arranged on the first moving module in a spaced mode in the first direction, and the first moving module drives the second moving module and the third moving module to move in the first direction; the visual positioning mechanism is arranged on the second moving module, and the second moving module drives the visual positioning mechanism to move in the second direction so as to position one cleaning area; and the laser cleaning head is arranged on the third moving module, and the third moving module drives the laser cleaning head to move in the second direction so as to carry out laser cleaning on the cleaning area positioned by the visual positioning mechanism. According to the laser cleaning device, the cleaning efficiency is improved, and the time cost is saved.
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Description

Technical Field

[0001] This application belongs to the field of laser cleaning technology, and more specifically, relates to a laser cleaning device. Background Technology

[0002] In the manufacturing process of battery modules, adhesive is typically applied to the bottom of the battery cell before it is placed inside a casing and bonded to the bottom of the casing. To prevent dust and impurities from affecting the bonding between the cell and the casing, the bottom of the cell usually needs to be cleaned before bonding. Laser cleaning equipment using this technology has relatively low cleaning efficiency. Utility Model Content

[0003] This application provides a laser cleaning device that improves cleaning efficiency and saves time and costs.

[0004] The technical solution adopted in this application embodiment is: providing a laser cleaning device for laser cleaning a cleaning area of ​​a workpiece, wherein the workpiece includes multiple cleaning areas arranged sequentially along a first direction; the laser cleaning device includes:

[0005] First mobile module;

[0006] Second mobile module;

[0007] A third moving module is provided, wherein the second moving module and the third moving module are disposed on the first moving module at a distance from each other along a first direction, and the first moving module drives the second moving module and the third moving module to move along the first direction;

[0008] A visual positioning mechanism is disposed on the second moving module, the second moving module driving the visual positioning mechanism to move along a second direction to locate one of the cleaning areas; and...

[0009] A laser cleaning head is mounted on the third moving module, and the third moving module drives the laser cleaning head to move along the second direction to perform laser cleaning on the cleaning area after it has been positioned by the vision positioning mechanism.

[0010] The first direction and the second direction are set at an angle.

[0011] Furthermore, the visual positioning mechanism includes:

[0012] The fourth moving module is disposed on the second moving module;

[0013] A camera component is mounted on the fourth moving module, and the fourth moving module drives the camera component to move along the first direction to adjust the distance between the camera component and the laser cleaning head.

[0014] Furthermore, the visual positioning mechanism also includes:

[0015] The fifth mobile module is disposed on the second mobile module, and the fourth mobile module is disposed on the fifth mobile module.

[0016] The second moving module drives the fifth moving module to move along the second direction, and the fifth moving module drives the fourth moving module to move along the third direction to move closer to or further away from the cleaning area of ​​the workpiece;

[0017] The third direction is set at an angle to the first direction and the second direction.

[0018] Furthermore, the visual positioning mechanism also includes a height measuring instrument, which is mounted on the fourth moving module and is used to measure the height of the cleaning area of ​​the workpiece.

[0019] Furthermore, the visual positioning mechanism also includes a light source assembly, which is disposed on the fourth moving module and located below the camera assembly.

[0020] Furthermore, the laser cleaning head includes at least two laser cleaning heads, each of which is spaced apart along the second direction.

[0021] Furthermore, the laser cleaning head includes:

[0022] A sixth moving module is disposed on the third moving module, and the third moving module drives the sixth moving module to move along the second direction; and,

[0023] A galvanometer assembly is disposed on the sixth moving module, and the sixth moving module drives the galvanometer assembly to move along a third direction to adjust the distance between the galvanometer assembly and the cleaning area of ​​the workpiece;

[0024] The third direction is set at an angle to the first direction and the second direction.

[0025] Furthermore, the laser cleaning head also includes:

[0026] A dust extraction component, mounted on the sixth moving module, is used to remove dust generated during the laser cleaning process.

[0027] Furthermore, the laser cleaning head also includes:

[0028] An air knife, mounted on the sixth moving module, is used to blow air to prevent dust generated during the laser cleaning process from contaminating the galvanometer assembly.

[0029] Furthermore, the laser cleaning device also includes a frame and a crossbeam. The first moving module is disposed on the frame, and the crossbeam is disposed on the first moving module and driven by the first moving module to move along the first direction. The second moving module and the third moving module are respectively disposed at intervals on the crossbeam along the first direction.

[0030] The beneficial effects of the laser cleaning apparatus provided in this application embodiment are as follows: By mounting the visual positioning mechanism on the second moving module and the laser cleaning head on the third moving module, when it is necessary to position and clean the cleaning area of ​​the workpiece, the second moving module can drive the visual positioning mechanism to move along the second direction to achieve positioning of a cleaning area. Simultaneously, the third moving module can drive the laser cleaning head to move along the second direction to achieve laser cleaning of the positioned cleaning area. After the positioning and laser cleaning of one cleaning area are completed, since the second and third moving modules are spaced apart on the first moving module along the first direction, the first moving module can drive the second and third moving modules to move synchronously along the first direction to perform positioning and laser cleaning of the next cleaning area. Using the laser cleaning apparatus of this application embodiment allows the visual positioning mechanism to perform visual positioning and the laser cleaning head to perform laser cleaning simultaneously, improving cleaning efficiency and saving time and costs. Attached Figure Description

[0031] To more clearly illustrate the technical solutions in the embodiments of this application, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0032] Figure 1 This is a three-dimensional structural diagram of the laser cleaning apparatus provided in the embodiments of this application;

[0033] Figure 2 This is a schematic diagram of the structure of the laser cleaning head and the visual positioning mechanism provided in the embodiments of this application;

[0034] Figure 3 for Figure 2 Another structural diagram;

[0035] Figure 4 This is a schematic diagram of the structure of the visual positioning mechanism provided in the embodiments of this application;

[0036] Figure 5 This is a schematic diagram of the structure of the laser cleaning head provided in an embodiment of this application.

[0037] The following are the labeling elements in the figure:

[0038] 10. First moving module; 20. Second moving module; 30. Third moving module; 40. Visual positioning mechanism; 41. Fourth moving module; 42. Photo taking component; 43. Fifth moving module; 44. Altimeter; 45. Light source component; 50. Laser cleaning head; 51. Sixth moving module; 52. Galvanometer component; 53. Dust extraction component; 54. Air knife; 60. Frame; 70. Crossbeam; 80. AGV trolley; 100. Workpiece. Detailed Implementation

[0039] To make the technical problems, technical solutions, and beneficial effects to be solved by this application clearer, the following detailed description is provided in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative and are not intended to limit the scope of this application.

[0040] It should be noted that when a component is referred to as being "fixed to" or "set on" another component, it can be directly on or indirectly on that other component. When a component is referred to as being "connected to" another component, it can be directly connected to or indirectly connected to that other component.

[0041] It should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application.

[0042] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this application, "multiple" means two or more, unless otherwise explicitly specified.

[0043] Please see Figure 1 and Figure 2The laser cleaning apparatus provided in this application embodiment will now be described. The laser cleaning apparatus provided in this application embodiment is used to perform laser cleaning on the cleaning area of ​​a workpiece 100, the workpiece 100 including multiple cleaning areas arranged sequentially along a first direction. It can be understood that the workpiece 100 can be a battery cell module to be placed in a box. The battery cell module includes multiple rows of battery cell groups arranged sequentially along the first direction, and each row of battery cell groups includes multiple columns of individual battery cells arranged sequentially along a second direction. That is, the individual battery cells are arranged sequentially along both the first and second directions. The position requiring cleaning in each row of battery cell groups is designated as a cleaning area. Of course, the workpiece 100 can also be other workpieces 100 that require laser cleaning.

[0044] The laser cleaning apparatus provided in this application includes a first moving module 10, a second moving module 20, a third moving module 30, a visual positioning mechanism 40, and a laser cleaning head 50.

[0045] The second moving module 20 and the third moving module 30 are disposed at intervals on the first moving module 10 along the first direction, and the first moving module 10 drives the second moving module 20 and the third moving module 30 to move along the first direction.

[0046] like Figure 3 As shown, the visual positioning mechanism 40 is mounted on the second moving module 20. The second moving module 20 drives the visual positioning mechanism 40 to move along a second direction to position a cleaning area. Driven by the second moving module 20, the visual positioning mechanism 40 can move along the second direction, thereby positioning a cleaning area of ​​the workpiece 100.

[0047] like Figure 2 As shown, the laser cleaning head 50 is mounted on the third moving module 30. The third moving module 30 drives the laser cleaning head 50 to move along the second direction to perform laser cleaning on the cleaning area positioned by the vision positioning mechanism 40. Since the cleaning range of the laser cleaning head 50 is limited, cleaning of one cleaning area can be achieved when the third moving module 30 drives the laser cleaning head 50 to move along the second direction.

[0048] The first and second directions are set at an angle, for example, 90°, 45°, 150°, or any other angle. Please refer to [link / reference]. Figure 1 The "first direction" can be represented by the Y-axis, and the "second direction" can be represented by the X-axis. The "third direction" described below can be represented by the Z-axis.

[0049] The cleaning process of the laser cleaning apparatus in this embodiment is as follows:

[0050] First, the first moving module 10 drives the second moving module 20 and the third moving module 30 to move synchronously along the first direction until the visual positioning mechanism 40 is directly aligned with the first cleaning area of ​​the workpiece 100.

[0051] Next, the second moving module 20 drives the visual positioning mechanism 40 to move along the second direction to position the first cleaning area. When the visual positioning mechanism 40 has finished positioning the first cleaning area, the second moving module 20 stops driving.

[0052] Then, the first moving module 10 drives the second moving module 20 and the third moving module 30 to move synchronously along the first direction until the visual positioning mechanism 40 is directly opposite the second cleaning area of ​​the workpiece 100. At this time, the laser cleaning head 50 is directly opposite the first cleaning area, and the first moving module 10 stops driving.

[0053] Finally, the second moving module 20 drives the visual positioning mechanism 40 to move along the second direction to position the second cleaning area, while the third moving module 30 drives the laser cleaning head 50 to move along the second direction to perform laser cleaning on the first cleaning area.

[0054] After the vision positioning mechanism 40 completes the positioning of the second cleaning area and the laser cleaning head 50 completes the laser cleaning of the first cleaning area, the first moving module 10 continues to drive the second moving module 20 and the third moving module 30 to move synchronously along the first direction until the vision positioning mechanism 40 is directly opposite the third cleaning area of ​​the workpiece 100. At this time, the laser cleaning head 50 is directly opposite the second cleaning area. The above steps are repeated until the cleaning of all cleaning areas is completed.

[0055] The laser cleaning apparatus provided in this application embodiment, by setting the visual positioning mechanism 40 on the second moving module 20 and the laser cleaning head 50 on the third moving module 30, allows for the positioning and cleaning of a cleaning area of ​​the workpiece 100 when necessary. The second moving module 20 drives the visual positioning mechanism 40 to move along a second direction to position a cleaning area, while the third moving module 30 drives the laser cleaning head 50 to move along the second direction to perform laser cleaning on the positioned area. After the positioning and laser cleaning of one cleaning area are completed, since the second moving module 20 and the third moving module 30 are spaced apart on the first moving module 10 along a first direction, the first moving module 10 can drive the second moving module 20 and the third moving module 30 to move synchronously along the first direction to position and perform laser cleaning on the next cleaning area. Using the laser cleaning apparatus of this application embodiment allows the visual positioning mechanism 40 and the laser cleaning head 50 to perform visual positioning and laser cleaning simultaneously, improving cleaning efficiency and saving time and costs.

[0056] Please see Figure 3 and Figure 4 The visual positioning mechanism 40 may include a fourth moving module 41 and an image-taking component 42. The fourth moving module 41 is mounted on the second moving module 20. The image-taking component 42 is mounted on the fourth moving module 41, and the fourth moving module 41 drives the image-taking component 42 to move along a first direction to adjust the distance between the image-taking component 42 and the laser cleaning head 50. Since the spacing between the cleaning areas of different workpieces 100 along the first direction is different, by adjusting the distance between the image-taking component 42 and the laser cleaning head 50, it is possible to ensure that when the laser cleaning head 50 is in the current cleaning area, the image-taking component 42 is located in the next or several interval cleaning area. This allows for simultaneous laser cleaning of the current cleaning area and simultaneous visual positioning of the next or several interval cleaning areas, resulting in higher compatibility.

[0057] Please see Figure 3 and Figure 4 The visual positioning mechanism 40 may further include a fifth moving module 43. The fifth moving module 43 is mounted on the second moving module 20, and a fourth moving module 41 is mounted on the fifth moving module 43. The second moving module 20 drives the fifth moving module 43 to move along a second direction, and the fifth moving module 43 drives the fourth moving module 41 to move along a third direction to approach or move away from the cleaning area of ​​the workpiece 100. By configuring the fifth moving module 43, the distance between the imaging component 42 and the cleaning area of ​​the workpiece 100 can be adjusted, thus making it suitable for workpieces 100 of different heights.

[0058] The third direction is set at an angle to the first and second directions. For example, the third direction can be at 90° to the first and second directions, or it can be at any other angle such as 45° or 150°.

[0059] Please see Figure 4 The visual positioning mechanism 40 may further include a height gauge 44, mounted on the fourth moving module 41, for measuring the height of the cleaning area of ​​the workpiece 100. By setting the height gauge 44, the height of the cleaning area of ​​the workpiece 100 can be measured, thereby providing a height reference for the laser cleaning head 50, thus achieving precise cleaning. Specifically, the height gauge 44 can be a 3D profilometer.

[0060] Please see Figure 4 The visual positioning mechanism 40 may also include a light source assembly 45, which is disposed on the fourth moving module 41 and located below the photographing assembly 42. The light source assembly 45 provides illumination to the photographing assembly 42.

[0061] Please see Figure 1 and Figure 2The laser cleaning head 50 may include at least two, with each laser cleaning head 50 spaced apart along the second direction. By setting at least two laser cleaning heads 50, when laser cleaning of the cleaning area is required, each laser cleaning head 50 can work simultaneously, further improving cleaning efficiency. Specifically, in one embodiment of this application, two laser cleaning heads 50 are set. When one laser cleaning head 50 is facing one side of the cleaning area along the second direction, the other laser cleaning head 50 is facing the middle of the cleaning area along the second direction. During laser cleaning, the two laser cleaning heads 50 move synchronously along the second direction. When one laser cleaning head 50 is exactly at the middle of the cleaning area along the second direction, the other laser cleaning head 50 is exactly at the other side of the cleaning area along the second direction, thereby achieving complete cleaning of the cleaning area and improving cleaning efficiency. Of course, the laser cleaning heads 50 can also be set according to actual needs, for example, there can be three or more.

[0062] Please see Figure 5 The laser cleaning head 50 may include a sixth moving module 51 and a galvanometer assembly 52. ​​The sixth moving module 51 is disposed on the third moving module 30, and the third moving module 30 drives the sixth moving module 51 to move along a second direction. The galvanometer assembly 52 is disposed on the sixth moving module 51, and the sixth moving module 51 drives the galvanometer assembly 52 to move along a third direction to adjust the distance between the galvanometer assembly 52 and the cleaning area of ​​the workpiece 100, thereby achieving precise cleaning of the workpiece 100.

[0063] Please see Figure 5 The laser cleaning head 50 may also include a dust extraction component 53, which is mounted on the sixth moving module 51, for removing dust generated during the laser cleaning process. The dust extraction component 53 prevents dust from contaminating the workpiece 100.

[0064] Please see Figure 5 The laser cleaning head 50 may also include an air knife 54, which is mounted on the sixth moving module 51 and is used to blow air to prevent dust generated during the laser cleaning process from contaminating the galvanometer assembly 52. ​​The air knife 54 improves the cleanliness of the galvanometer assembly 52.

[0065] Please see Figure 1 and Figure 2 The laser cleaning device may also include a frame 60 and a crossbeam 70. A first moving module 10 is disposed on the frame 60, and the crossbeam 70 is disposed on the first moving module 10 and driven by the first moving module 10 to move along a first direction. A second moving module 20 and a third moving module 30 are respectively disposed at intervals on the crossbeam 70 along the first direction, so that the overall structure is simple and compact, which is conducive to reducing the volume.

[0066] Please see Figure 1The laser cleaning device may also include an AGV trolley 80, which is used to carry a tray containing a workpiece 100. Through the movement of the AGV trolley 80, the workpiece 100 is automatically fed, reducing labor costs.

[0067] Please see Figure 1 The first moving module 10, the second moving module 20, the third moving module 30, the fourth moving module 41, the fifth moving module 43 and the sixth moving module 51 can be driven by linear cylinders or linear motors, or they can be driven by rotary motors and equipped with a transmission mechanism that can convert the rotational driving force of the rotary motor into linear motion, such as gear rack or lead screw.

[0068] The above description is merely a preferred embodiment of this application and is not intended to limit this application. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of this application should be included within the protection scope of this application.

Claims

1. A laser cleaning apparatus for laser cleaning a cleaning area of ​​a workpiece, the workpiece comprising a plurality of cleaning areas sequentially arranged along a first direction; characterized in that, The laser cleaning device includes: First mobile module; Second mobile module; A third moving module is provided, wherein the second moving module and the third moving module are disposed on the first moving module at a distance from each other along a first direction, and the first moving module drives the second moving module and the third moving module to move along the first direction; A visual positioning mechanism is disposed on the second moving module, the second moving module driving the visual positioning mechanism to move along a second direction to locate one of the cleaning areas; and... A laser cleaning head is mounted on the third moving module, and the third moving module drives the laser cleaning head to move along the second direction to perform laser cleaning on the cleaning area after it has been positioned by the vision positioning mechanism. The first direction and the second direction are set at an angle.

2. The laser cleaning apparatus according to claim 1, characterized in that, The visual positioning mechanism includes: The fourth moving module is disposed on the second moving module; A camera component is mounted on the fourth moving module, and the fourth moving module drives the camera component to move along the first direction to adjust the distance between the camera component and the laser cleaning head.

3. The laser cleaning apparatus according to claim 2, characterized in that, The visual positioning mechanism also includes: The fifth mobile module is disposed on the second mobile module, and the fourth mobile module is disposed on the fifth mobile module. The second moving module drives the fifth moving module to move along the second direction, and the fifth moving module drives the fourth moving module to move along the third direction to move closer to or further away from the cleaning area of ​​the workpiece; The third direction is set at an angle to the first direction and the second direction.

4. The laser cleaning apparatus according to claim 2, characterized in that, The visual positioning mechanism also includes a height measuring instrument, which is mounted on the fourth moving module and is used to measure the height of the cleaning area of ​​the workpiece.

5. The laser cleaning apparatus according to claim 2, characterized in that, The visual positioning mechanism also includes a light source assembly, which is disposed on the fourth moving module and located below the camera assembly.

6. The laser cleaning apparatus according to any one of claims 1-5, characterized in that, The laser cleaning head includes at least two laser cleaning heads, which are spaced apart along the second direction.

7. The laser cleaning apparatus according to any one of claims 1-5, characterized in that, The laser cleaning head includes: A sixth moving module is disposed on the third moving module, and the third moving module drives the sixth moving module to move along the second direction; and, A galvanometer assembly is disposed on the sixth moving module, and the sixth moving module drives the galvanometer assembly to move along a third direction to adjust the distance between the galvanometer assembly and the cleaning area of ​​the workpiece; The third direction is set at an angle to the first direction and the second direction.

8. The laser cleaning apparatus according to claim 7, characterized in that, The laser cleaning head also includes: A dust extraction component, mounted on the sixth moving module, is used to remove dust generated during the laser cleaning process.

9. The laser cleaning apparatus according to claim 7, characterized in that, The laser cleaning head also includes: An air knife, mounted on the sixth moving module, is used to blow air to prevent dust generated during the laser cleaning process from contaminating the galvanometer assembly.

10. The laser cleaning apparatus according to any one of claims 1-5, characterized in that, The laser cleaning device further includes a frame and a crossbeam. The first moving module is disposed on the frame, and the crossbeam is disposed on the first moving module and driven by the first moving module to move along the first direction. The second moving module and the third moving module are respectively disposed at intervals on the crossbeam along the first direction.