30MPa dry-wet separation equipment

Abstract

The utility model belongs to the technical field of garbage pretreatment, and particularly relates to 30 MPa dry-wet separation equipment. Comprising a feeding port, a crusher, a feeding machine, a roller body bearing seat, a main machine housing, a discharging machine, a first station reaction oil cylinder, a right speed reducer, a right hydraulic motor, a main machine flange, a locking nut, a pull rod, a discharging inspection hole, a discharging port, a discharging support, a left hydraulic motor, a left speed reducer, main machine supporting legs, a gear access port, a bottom speed reducer, a main machine body, slag return supporting legs and a 660L garbage can. The mixed household garbage is separated into dry and wet materials by the aid of a returned slag temporary storage bin, a returned slag blanking port, a station II main oil cylinder, a crushing hydraulic motor, a station III main oil cylinder, a station I main oil cylinder, an oil cylinder support, a damping device, a station I liquid return pipe and the like, the heat value of the household garbage of residents can be increased, and meanwhile, the wet garbage is collected to enter a subsequent treatment process. Therefore, the purposes of improving the power generation efficiency and reducing the adverse effect of the landfill leachate on a terminal treatment place are achieved.

Description

Technical Field

[0001] This utility model belongs to the field of waste pretreatment technology, and in particular relates to a 30MPa dry-wet separation device. Background Technology

[0002] In recent years, with the increasing awareness of environmental protection and continuous technological progress, dry-wet separation equipment, as an important type of environmental protection equipment, has been widely used in large-scale wastewater treatment and municipal solid waste treatment, leading to increasingly higher requirements for such equipment. Dry-wet separation rate, production efficiency, energy consumption, and equipment stability are important indicators for dry-wet separation equipment, with the dry-wet separation rate being the key indicator, used to measure the performance of the equipment and its impact on subsequent processes. Due to the complexity of the physical and chemical properties of municipal solid waste, and the slow progress of waste sorting in some cities, a large amount of mixed municipal solid waste still requires pretreatment. This mixed waste often contains materials with special properties, such as high viscosity, high concentration, and high moisture content. Currently, dry-wet separation equipment on the market for mixed municipal solid waste with high viscosity, high concentration, and high moisture content often struggles to achieve ideal separation and productivity rates. Traditional waste compactors, integrated containers, and waste compression trucks typically operate at a compression chamber pressure of 0.1–1 MPa. While some improved dry-wet separation equipment increases the compression chamber pressure to around 3–8 MPa, this often comes at the cost of productivity. More importantly, a low separation rate negatively impacts subsequent processing. Poor separation results in high moisture content and low calorific value in the dry residue. If this residue is sent to an incineration power plant, it reduces incineration efficiency; if it's landfilled, the high moisture content generates large amounts of leachate, increasing landfill maintenance costs. Therefore, the market needs equipment or facilities that can solve these problems. Summary of the Invention

[0003] The purpose of this invention is to expand waste pretreatment technology and provide a 30MPa dry-wet separation device that separates mixed municipal solid waste into dry and wet materials, thereby increasing the calorific value of municipal solid waste and collecting wet waste for subsequent treatment processes. This achieves the goal of improving power generation efficiency and reducing the adverse effects of leachate on terminal treatment sites.

[0004] To achieve the above objectives, the present invention adopts the following technical solution:

[0005] The 30MPa dry-wet separation equipment includes a feed inlet (1), a crusher (2), a feeder (3), a roller bearing seat (4), a main unit casing (5), a discharge machine (6), a reaction cylinder at station one (7), a right reducer (8), a right hydraulic motor (9), a main unit flange (10), a locking nut (11), a tie rod (12), a discharge inspection hole (13), a discharge port (14), a discharge bracket (15), a left hydraulic motor (16), a left reducer (17), a main unit support leg (18), a gear inspection port (19), a bottom reducer (20), a main unit body (21), a slag return support leg (22), a 660L garbage bin (23), a slag return buffer bin (24), a slag return discharge port (25), and a main cylinder at station two. (26) Crushing hydraulic motor (27) Station 3 main cylinder (28) Station 1 main cylinder (29) Cylinder bracket (30) Shock absorber (31) Station 1 return pipe (32) Station 2 reaction cylinder (33) Connecting bin (34) Positioning cylinder (35) Left drive gear (36) Turntable gear (37) Screen cylinder (38) Station 3 cavity (39) Turntable frame (40) Flushing pipe (41) Turntable spindle (42) Station 2 cavity (43) Station 1 cavity (44) Right drive gear (45) Positioner (46) Return collection port 1 (47) Return collection port 2 (48) Bottom hopper (49) Hopper flange (50) Bottom spiral (51) ), and outlet (52); wherein, the feed inlet (1), crusher (2), feeder (3), roller bearing seat (4), and crushing hydraulic motor (27) are assembled into a feed component, which is located and connected to the upper part of the connecting bin (34); the main flange (10), locking nut (11), pull rod (12), main support leg (18), and main body (21) are assembled into a main component, which is connected to the lower part of the connecting bin (34) and grounded as the main structure to bear the weight of each part; the turntable frame (40), turntable gear (37), screen cylinder (38), flushing pipe (41), and turntable main shaft (42) are assembled into a turntable component, which has three of the screen cylinders (38) and flushing pipes (41). The three cavities are formed as the first working chamber (44), the second working chamber (43), and the third working chamber (39). The turntable component is installed on the upper part of the main unit and can rotate around the turntable spindle (42) as the center. The left hydraulic motor (16), the left reducer (17), the left drive gear (36), the right reducer (8), the right hydraulic motor (9), and the right drive gear (45) are installed on both sides of the upper part of the main unit as driving components. The first working main cylinder (29), the first working reaction cylinder (7), the cylinder bracket (30), and the shock absorption device (31) are assembled into the first working pressing component. The clamping and connecting chamber (34) is installed on the upper part of the main unit and is aligned in series with the first working chamber (44).The main oil cylinder (26) and reaction oil cylinder (33) of the second workstation are assembled into the pressing component of the second workstation, clamped and connected in series at both ends of the main unit and aligned in series with the second chamber (43) of the second workstation; the main oil cylinder (28), discharge machine (6), discharge inspection hole (13), discharge port (14), and discharge bracket (15) of the third workstation are assembled into the pressing component of the third workstation, connected in series on the upper part of the main unit and aligned in series with the third chamber (39) of the third workstation; the return pipe (32), return collection port one (47), return collection port two (48), bottom hopper (49), and hopper of the first workstation are assembled into the pressing component of the third workstation, clamped and connected in series at both ends of the main unit and aligned in series with the second chamber (39) of the third workstation; The flange (50), bottom spiral (51), and liquid outlet (52) are assembled into a juice dispensing component, which is installed at the bottom of the main unit, directly below the turntable component; the positioning cylinder (35) is installed on the upper part of the main unit and has a cooperative relationship with the positioner (46) to lock and position the rotation angle of the turntable component; the slag return support leg (22), 660L garbage bin (23), slag return buffer bin (24), and slag return discharge port (25) are assembled into a slag return component, which is connected between the bottom of the feeder (3) and the ground, supporting the feeder (3) while collecting dry slag; when the material enters the feeder... The material is fed to the crusher (2) by the feeder (3) at the feed inlet (1). The crushed material falls into the connecting bin (34). The pressing component at station one presses the material into the screen cylinder (38) at station one for the first pressing and dewatering. After the first pressing is completed, the material remains in the screen cylinder (38). The drive component causes the turntable component to rotate the screen cylinder (38) for the first time. The material after the first pressing rotates from station one to station two. Then the pressing component at station two presses the material for the second pressing and dewatering. After the second pressing is completed, the material remains in the screen cylinder. In step 38), the drive component causes the turntable component to rotate the screen cylinder (38) for the second time. After the second pressing, the material rotates from station hole two to station hole three, where the pressing component at station three performs a third pressing and dewatering. After three dewatering processes, the material in the screen cylinder (38) finally becomes dry residue. Finally, the main oil cylinder (28) at station three pushes the dry residue out of the screen cylinder (38) and into the discharge machine (6) for discharge. The water generated during these three dewatering processes falls into the juice discharge component below the turntable component and is finally discharged from the liquid outlet (52). Each station works in this cycle to achieve the dry and wet separation process of the material.

[0006] According to this preferred embodiment, the working pressure inside the first working chamber (44) is 3~10MPa, the working pressure inside the second working chamber (43) is 25~30MPa, and the working pressure inside the third working chamber (39) is 0.3~3MPa.

[0007] According to this preferred embodiment, after the turntable component rotates to its final position each time, the pressing components at station one, station two, and station three can work simultaneously to improve production efficiency.

[0008] According to this preferred embodiment, the first main cylinder (29) and the first reaction cylinder (7) of the workstation are arranged in series in opposite directions and exert force on each other to squeeze the material. The pressing action and pressing effect can be adjusted by adjusting the system pressure of the two cylinders and the opening and closing of the valve group through the hydraulic system. The second main cylinder (26) and the second reaction cylinder (33) of the workstation also have the same function.

[0009] According to this preferred embodiment, the axial movement speed of the cylinder rod of the main cylinder (29) at the workstation is 80~120mm / s, and a shock-absorbing device (31) is provided at the connection between the cylinder and the cylinder bracket (30) to reduce the vibration caused by the rapid movement and reversal of the cylinder.

[0010] The advantages of this utility model are:

[0011] 1. Each workstation has a different working pressure, resulting in a high dry-wet separation rate and good dry-wet separation effect.

[0012] 2. Each workstation can perform pressing simultaneously, resulting in high production efficiency.

[0013] 3. The equipment feeds and discharges materials from top to bottom, and its external dimensions are suitable for large and medium-sized waste transfer stations, especially for stations with a two-level platform unloading method, meeting the actual needs of upgrading and equipment replacement.

[0014] 4. The equipment has good airtightness, and there is no splashing or spillage during the dry and wet separation process. Odors do not leak out and are very easy to collect and treat. The design and use are more environmentally friendly.

[0015] 5. The equipment has good overall integrity and integrates multiple functions such as feeding, crushing, discharging, washing, and water collection into one machine, with a high degree of intelligence, mechanization, and automation. Attached Figure Description

[0016] Figure 1 This is a front left upper isometric schematic diagram of the main structure of a 30MPa dry-wet separation device.

[0017] Figure 2 This is a rear right upper isometric schematic diagram of the main structure of a 30MPa dry-wet separation device.

[0018] Figure 3 This is a cross-sectional schematic diagram of the structure at the turntable of a 30MPa dry-wet separation device.

[0019] Figure 4 This is a schematic diagram of the workstation switching for a 30MPa dry-wet separation equipment. Detailed Implementation

[0020] Referring to the attached diagram, the 30MPa dry-wet separation equipment includes an inlet (1), a crusher (2), a feeder (3), a roller bearing seat (4), a main unit casing (5), a discharge machine (6), a reaction cylinder at station one (7), a right reducer (8), a right hydraulic motor (9), a main unit flange (10), a locking nut (11), a tie rod (12), a discharge inspection hole (13), a discharge port (14), a discharge bracket (15), a left hydraulic motor (16), a left reducer (17), a main unit support leg (18), a gear inspection port (19), a bottom reducer (20), a main unit body (21), a slag return support leg (22), a 660L garbage bin (23), a slag return buffer bin (24), a slag return discharge port (25), and station two. Main cylinder (26), crushing hydraulic motor (27), station three main cylinder (28), station one main cylinder (29), cylinder bracket (30), shock absorber (31), station one return pipe (32), station two reaction cylinder (33), connecting bin (34), positioning cylinder (35), left drive gear (36), turntable gear (37), screen cylinder (38), station three chamber (39), turntable frame (40), flushing pipe (41), turntable spindle (42), station two chamber (43), station one chamber (44), right drive gear (45), positioner (46), return collection port one (47), return collection port two (48), bottom hopper (49), hopper flange (50), bottom spiral ( 51) Liquid outlet (52); wherein, the feed inlet (1), crusher (2), feeder (3), roller bearing seat (4), and crushing hydraulic motor (27) are assembled into a feed component, which is located and connected to the upper part of the connecting bin (34); the main engine flange (10), locking nut (11), pull rod (12), main engine support leg (18), and main engine body (21) are assembled into a main engine component, which is connected to the lower part of the connecting bin (34) and grounded as the main structure bearing the weight of each part; the turntable frame (40), turntable gear (37), screen cylinder (38), flushing pipe (41), and turntable main shaft (42) are assembled into a turntable component, which has three of the screen cylinders (38) and flushing pipes (41) The three chambers are formed as Workstation No. 1 Chamber (44), Workstation No. 2 Chamber (43), and Workstation No. 3 Chamber (39). The turntable component is installed on the upper part of the main unit and can rotate around the turntable main shaft (42) as the center. The left hydraulic motor (16), left reducer (17), left drive gear (36), right reducer (8), right hydraulic motor (9), and right drive gear (45) are installed on both sides of the upper part of the main unit as drive components. The Workstation No. 1 main cylinder (29), Workstation No. 1 reaction cylinder (7), cylinder bracket (30), and shock absorber (31) are assembled into Workstation No. 1 pressing component. The clamping and connecting chamber (34) is installed on the upper part of the main unit and aligned in series with Workstation No. 1 Chamber (44).The main oil cylinder (26) and reaction oil cylinder (33) of the second workstation are assembled into the pressing component of the second workstation, clamped and connected in series at both ends of the main unit and aligned in series with the second chamber (43) of the second workstation; the main oil cylinder (28), discharge machine (6), discharge inspection hole (13), discharge port (14), and discharge bracket (15) of the third workstation are assembled into the pressing component of the third workstation, connected in series on the upper part of the main unit and aligned in series with the third chamber (39) of the third workstation; the return pipe (32), return collection port one (47), return collection port two (48), bottom hopper (49), and hopper of the first workstation are assembled into the pressing component of the third workstation, clamped and connected in series at both ends of the main unit and aligned in series with the second chamber (39) of the third workstation; The flange (50), bottom spiral (51), and liquid outlet (52) are assembled into a juice dispensing component, which is installed at the bottom of the main unit, directly below the turntable component; the positioning cylinder (35) is installed on the upper part of the main unit and has a cooperative relationship with the positioner (46) to lock and position the rotation angle of the turntable component; the slag return support leg (22), 660L garbage bin (23), slag return buffer bin (24), and slag return discharge port (25) are assembled into a slag return component, which is connected between the bottom of the feeder (3) and the ground, supporting the feeder (3) while collecting dry slag; when the material enters the feeder... The material is fed to the crusher (2) by the feeder (3) at the feed inlet (1). The crushed material falls into the connecting bin (34). The pressing component at station one presses the material into the screen cylinder (38) at station one for the first pressing and dewatering. After the first pressing is completed, the material remains in the screen cylinder (38). The drive component causes the turntable component to rotate the screen cylinder (38) for the first time. The material after the first pressing rotates from station one to station two. Then the pressing component at station two presses the material for the second pressing and dewatering. After the second pressing is completed, the material remains in the screen cylinder. In step 38), the drive component causes the turntable component to rotate the screen cylinder (38) for the second time. After the second pressing, the material rotates from station hole two to station hole three, where the pressing component at station three performs a third pressing and dewatering. After three dewatering processes, the material in the screen cylinder (38) finally becomes dry residue. Finally, the main oil cylinder (28) at station three pushes the dry residue out of the screen cylinder (38) and into the discharge machine (6) for discharge. The water generated during these three dewatering processes falls into the juice discharge component below the turntable component and is finally discharged from the liquid outlet (52). Each station works in this cycle to achieve the dry and wet separation process of the material.

[0021] Furthermore, the working pressure inside the first working chamber (44) is 3~10MPa, the working pressure inside the second working chamber (43) is 25~30MPa, and the working pressure inside the third working chamber (39) is 0.3~3MPa.

[0022] Furthermore, after each rotation of the turntable component into position, the pressing components at station one, station two, and station three can work simultaneously to improve production efficiency.

[0023] Furthermore, the first main cylinder (29) and the first reaction cylinder (7) of the workstation are arranged in series in opposite directions and exert force on each other to squeeze the material. The pressing action and pressing effect can be adjusted by adjusting the system pressure of the two cylinders and the opening and closing of the valve group through the hydraulic system. The second main cylinder (26) and the second reaction cylinder (33) of the workstation also have the same function.

[0024] Furthermore, the axial movement speed of the cylinder rod of the main cylinder (29) at the workstation is 80~120mm / s, and a shock-absorbing device (31) is provided at the connection between the cylinder and the cylinder bracket (30) to reduce the vibration caused by the rapid movement and reversal of the cylinder.

[0025] Compared with existing technologies, this utility model has the following advantages: each station has different working pressure, resulting in a high dry-wet separation rate and good dry-wet separation effect; each station can perform pressing simultaneously, resulting in high production efficiency; the equipment feeds and discharges from top to bottom, and its external dimensions are suitable for large and medium-sized waste transfer stations, especially for stations with a two-level platform unloading method, meeting the actual needs of upgrading and equipment replacement; the equipment has good airtightness, with no splashing or spillage during the dry-wet separation process, and no odor leakage, which is easy to collect and treat, making the design and use more environmentally friendly; the equipment has good overall integrity and integrates multiple functions such as feeding, crushing, discharging, washing, and water collection into one machine, with a high degree of intelligence, mechanization, and automation.

[0026] In addition, it is not limited to setting only work station No. 1 (44), work station No. 2 (43), and work station No. 3 (39), but can be set up with four, five or more work stations; and it is not limited to the size of, for example, a 660L garbage bin (23), but can be enlarged or reduced according to the site building requirements; and the feeder (3), crusher (2) and other equipment are not limited to being placed on the left, but can also be placed on the right to adapt to the installation requirements of the building's left and right symmetrical structure; the feed inlet (1) is not limited to the main structure diagram in this manual, and can be equipped with common garbage transfer station auxiliary equipment and facilities such as bin tipping frame, canopy, feeding port, roller shutter door, negative pressure deodorization exhaust pipe or traffic command system.

[0027] The specific embodiments of this utility model have been described in detail above, but they are only examples, and this utility model is not limited to the specific embodiments described above. Therefore, all equivalent changes and modifications made without departing from the spirit and scope of this utility model should be covered within the scope of this utility model.

Claims

A 1.30MPa dry-wet separation device, characterized in that: Includes feed inlet, crusher, feeder, roller bearing housing, main unit housing, discharge machine, station 1 reaction cylinder, right reducer, right hydraulic motor, main unit flange, lock nut, tie rod, discharge inspection hole, discharge port, discharge bracket, left hydraulic motor, left reducer, main unit support leg, gear inspection port, bottom reducer, main unit body, slag return support leg, 660L garbage bin, slag return buffer bin, slag return discharge port, station 2 main cylinder, crushing hydraulic motor, station 3 main cylinder, station 1 main cylinder, cylinder bracket, shock absorber, station 1 return pipe, station 2 reaction cylinder, connecting bin, positioning cylinder, left drive gear, turntable gear, screen cylinder, station 3 chamber, turntable frame, flushing pipe, turntable spindle, station The structure comprises: a second chamber, a first workstation chamber, a right drive gear, a positioner, a first return liquid collection port, a second return liquid collection port, a bottom hopper, a hopper flange, a bottom spiral, and a liquid outlet. The feed inlet, crusher, feeder, roller bearing housing, and crushing hydraulic motor are assembled into a feed component, located and connected to the upper part of the connecting chamber. The main unit flange, locking nut, tie rod, main unit support leg, and main unit body are assembled into a main unit, connected to the lower part of the connecting chamber and grounded, serving as the main structure supporting the weight of each component. The turntable frame, turntable gear, screen cylinder, flushing pipe, and turntable main shaft are assembled into a turntable component, which has three screen cylinders and flushing pipes to form three chambers: the first workstation chamber, the second workstation chamber, the third workstation chamber, and the fourth workstation chamber. The No. 2 chamber and the No. 3 chamber are connected by a turntable assembly mounted on the upper part of the main unit, which can rotate around the turntable's main shaft. The left hydraulic motor, left reducer, left drive gear, right reducer, right hydraulic motor, and right drive gear are mounted on both sides of the upper part of the main unit as driving components. The No. 1 main cylinder, No. 1 reaction cylinder, cylinder bracket, and shock absorber are assembled into the No. 1 pressing component, with a clamping and connecting chamber mounted on the upper part of the main unit and aligned in series with the No. 1 chamber. The No. 2 main cylinder and No. 2 reaction cylinder are assembled into the No. 2 pressing component, clamped and connected in series at both ends of the main unit and aligned in series with the No. 2 chamber. The No. 3 main cylinder, discharge machine, and discharge... The material inspection hole, discharge port, and discharge bracket are assembled into a three-stage pressing component, which is installed in series on the upper part of the main unit and aligned with the third stage chamber. The return pipe, return collection port one, return collection port two, bottom hopper, hopper flange, bottom spiral, and discharge port of the first stage are assembled into a juice discharge component, which is installed at the bottom of the main unit, directly below the turntable component. The positioning cylinder is installed on the upper part of the main unit and has a cooperative relationship with the positioner to lock and position the rotation angle of the turntable component. The slag return support leg, 660L garbage bin, slag return buffer bin, and slag return discharge port are assembled into a slag return component, which is connected between the bottom of the feeder tail end and the ground to support the feeder while collecting dry slag.When material enters the feed inlet, the feeder sends it to the crusher for crushing. The crushed material falls into the connecting bin, where the pressing component at station one presses it into the screen cylinder at station one for the first pressing and dewatering. After the first pressing, the material remains in the screen cylinder. The drive component then causes the turntable component to rotate the screen cylinder for the first time, moving the material from station one to station two. The pressing component at station two then performs a second pressing and dewatering. After the second pressing, the material remains in the screen cylinder. Inside the screen cylinder, the drive unit causes the turntable to rotate the screen cylinder a second time. The material after this second pressing rotates from station two to station three, where the pressing unit further squeezes and dehydrates it a third time. After these three dehydration processes, the material becomes dry residue in the screen cylinder. Finally, the main hydraulic cylinder at station three pushes the dry residue out of the screen cylinder and into the discharge machine for output. The water generated during these three dehydration processes falls into the juice outlet below the turntable and is then discharged from the outlet. Each station operates in this cyclical manner to achieve the dry-wet separation process of the material.

2. The 30MPa dry-wet separation equipment according to claim 1, characterized in that: The working pressure inside the first working chamber is 3~10MPa, the working pressure inside the second working chamber is 25~30MPa, and the working pressure inside the third working chamber is 0.3~3MPa.

3. The 30MPa dry-wet separation equipment according to claim 1, characterized in that: After the turntable component rotates to its final position each time, the pressing components at station one, station two, and station three can work simultaneously to improve production efficiency.

4. The 30MPa dry-wet separation equipment according to claim 1, characterized in that: The first main cylinder and the first reaction cylinder of the workstation are arranged in series in opposite directions, and exert force on each other to squeeze the material. The pressing action and pressing effect can be adjusted by adjusting the system pressure of the two cylinders and the opening and closing of the valve group through the hydraulic system. The second main cylinder and the second reaction cylinder of the workstation also have the same function.

5. The 30MPa dry-wet separation equipment according to claim 1, characterized in that: The axial movement speed of the cylinder rod of the main cylinder at the workstation is 80~120mm / s, and a shock-absorbing device is provided at the connection between the cylinder and the cylinder support to reduce the vibration caused by the rapid movement and reversal of the cylinder.

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