Cold rolling device for thin plate production
By designing a cold rolling device for thin plate production, which employs a set of hydraulic rods and a balancing mechanism, combined with degreasing using alkaline solution or organic solvent, the high cost of existing secondary cold rolling processes is solved, achieving cost reduction and improved equipment stability.
Patent Information
- Application Number
- CN202423108603.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-17
- Publication Date
- 2025-12-09
- Estimated Expiration
- 2034-12-17
AI Technical Summary
In the existing secondary cold rolling process, the dual hydraulic adjustment mechanism has the problems of high cost and easy damage.
A cold rolling device for thin plate production was designed. It uses a set of hydraulic rods to drive a balancing mechanism and an adjusting mechanism. Cold rolling is performed through a first pressure roller and a second pressure roller. Combined with a degreasing mechanism, alkaline solution or organic solvent is used for degreasing, which reduces costs and improves stability.
This reduces cold rolling costs while improving equipment stability and durability, and avoids the risk of damage caused by the dual hydraulic adjustment mechanism.
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Figure CN223642469U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to cold rolling technical field more specifically, relate to a cold rolling device for sheet production. BACKGROUND
[0002] The cold rolling device is a device for cold rolling of metal materials, which mainly reprocesses the cold rolling strip steel through the roller type pressure equipment, so that the strip steel has the characteristics of good surface quality and high dimensional accuracy.
[0003] The cold rolling is followed by re-rolling, commonly known as secondary cold rolling, during which the roughness of the strip steel surface can be further improved, making the product surface smoother, which helps to improve the appearance and corrosion resistance of the product. The existing secondary cold rolling needs to be operated by two sets of matched rollers, so two sets of hydraulic equipment are needed to drive and adjust. The cost of double hydraulic control is high, and a matched control system is needed for regulation and control, which increases the cost and is easy to damage. In view of this, we propose a cold rolling device for sheet production. UTILITY MODEL CONTENTS
[0004] The utility model aims at overcoming the defects of the prior art, adapting to the actual needs, and providing a cold rolling device for sheet production to solve the technical problem of high use cost of the secondary cold rolling matched double hydraulic adjusting mechanism.
[0005] To solve the above technical problems, the utility model provides the following technical scheme: a cold rolling device for sheet production, comprising a bottom plate and a balancing mechanism, the upper end face of the bottom plate is provided with conveying rollers through fixing frames on the front and rear sides, hydraulic rods are fixed at the middle of the two ends of the upper end face of the bottom plate, the upper ends of the hydraulic rods are fixed on the balancing mechanism, the balancing mechanism is installed on the adjusting mechanism, first and second pressure rollers are rotatably installed on the two sides of the adjusting mechanism, and the first and second pressure rollers are located on the upper side of the corresponding conveying rollers.
[0006] The utility model discloses when using, the external power supply supplies power, and the operator starts the device through external control equipment, and according to the thickness of cold-rolled strip steel, the hydraulic rod is driven to descend balance mechanism, through balance mechanism synchronous drive frame body to descend, make first pressure roller and second pressure roller reduce the interval with corresponding conveying roller, complete the preliminary cold-rolled with first pressure roller cooperation front side, and the thin plate is sent into the defatting mechanism's material running -off after the strip steel is pressed into the thin plate, and the alkali liquor or organic solvent is introduced into the corresponding sponge strip through the conduit, and the thin plate is smeared on the upper and lower sides, and the defatting is carried out through the alkali liquor or organic solvent, and the grease and oil dirt on the surface of thin plate are removed, and the thin plate after smearing is sent between second pressure roller and corresponding conveying roller, and the second pressure roller and conveying roller complete secondary cold-rolled, and the interval adjustment of two sets of cold-rolled mechanisms is completed through the adaptation of a group of hydraulic rods, and the cost of use is reduced, and the concave is formed simultaneously in V -shaped groove, and the corresponding position of defatting mechanism is installed, and the material running -off of defatting mechanism corresponds the material running path of thin plate, and adaptation can be carried out without adjusting, when the horizontal plate is driven to lift by the hydraulic rod, the plug -in block is driven to lift by the horizontal plate synchronous drive plug -in block, and the frame body is driven to ascend by the elbow piece cooperation of plug -in block, when the horizontal plate is pressed down frame body upside and drives it to descend, and the contact pressing surface is increased through the horizontal plate, and the stress effect of the pressing force is reduced to frame body, and damage is avoided, and the stability of operation is ensured by multiple point support.
[0007] Preferably, the conveying roller is rotatably installed between the fixed frames through a rotating shaft, a motor is fixed on one side of the fixed frames, and one end of the conveying roller is connected with the motor output shaft through the rotating shaft.
[0008] Preferably, the adjusting mechanism is composed of a frame body, a first pressure roller and a second pressure roller, and the first pressure roller and the second pressure roller are rotatably installed on both sides inside the frame body through rotating shafts.
[0009] Preferably, V-shaped grooves are formed at the middle of both ends of the frame body, a balance mechanism is installed on the upper side of the V-shaped grooves, limit holes are formed at the bottom of the V-shaped grooves, and the upper end of the hydraulic rod is connected with the balance mechanism through the limit holes.
[0010] Preferably, plug-in slots are formed at both sides of the V-shaped grooves of the frame body, and the inner side of the V-shaped grooves is connected with the defatting mechanism.
[0011] Preferably, the defatting mechanism is composed of a box body and a conduit, a material running-off is formed at the middle of the box body, sponge strips are arranged on the inner side of the material running-off, conduits are arranged on the upper side of both ends of the box body, and the conduits are connected with the corresponding sponge strips.
[0012] Preferably, the balance mechanism is composed of a horizontal plate and a plug-in block, the plug-in block is fixedly installed on both ends of the horizontal plate through butt blocks and bolts, and an elbow piece is arranged on the inner side of the lower end of the plug-in block.
[0013] Preferably, the plug-in block is inserted into the plug-in slot, the elbow piece is adapted to the lower opening of the plug-in slot, and the upper end of the hydraulic rod is fixed at the middle of the horizontal plate.
[0014] Compared with the prior art, the beneficial effects of this utility model are:
[0015] 1. This utility model, through the design of an adjustment mechanism, activates a hydraulic rod to drive the balancing mechanism downwards according to the thickness of the cold-rolled strip. The balancing mechanism synchronously drives the frame to descend, reducing the distance between the first and second pressure rollers and their corresponding conveying rollers. The first pressure roller, in conjunction with the front side, completes the initial cold rolling. After the strip is pressed into a thin sheet, it is conveyed into the feed port of the degreasing mechanism. Alkali solution or organic solvent is introduced into the corresponding sponge strip through a conduit. The upper and lower sides of the thin sheet are coated with alkaline solution or organic solvent for degreasing, removing grease and oil stains from the surface of the thin sheet. The coated thin sheet is then fed between the second pressure roller and the corresponding conveying roller, where the second pressure roller and the conveying roller complete the secondary cold rolling. A matching set of hydraulic rods adjusts the distance between the two sets of cold rolling mechanisms, reducing operating costs. At the same time, a V-groove is formed to create a recess for the corresponding position of the degreasing mechanism, ensuring that the feed port of the degreasing mechanism aligns with the feed path of the thin sheet, allowing for adaptation without adjustment.
[0016] 2. This utility model also incorporates a balancing mechanism. When the hydraulic rod drives the horizontal plate to rise and fall, the horizontal plate synchronously drives the insert block. The insert block's crank part, in conjunction with the slot, drives the frame to rise. When the horizontal plate presses down on the upper side of the frame, it causes the frame to fall. By increasing the contact surface of the horizontal plate, the downward pressure is reduced, thus reducing the stress on the frame and preventing damage. At the same time, multiple support points ensure the stability of operation. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the main structure of this utility model;
[0018] Figure 2 This is a schematic diagram of the adjustment mechanism structure of this utility model;
[0019] Figure 3 This is a bottom view schematic diagram of the adjustment mechanism of this utility model;
[0020] Figure 4 This is a schematic diagram of the balancing mechanism structure of this utility model;
[0021] Figure 5 This is a schematic diagram of the degreasing mechanism of this utility model;
[0022] Figure 6 This is a cross-sectional schematic diagram of the degreasing mechanism of this utility model.
[0023] Explanation of reference numerals in the drawings: 1, adjusting mechanism; 101, frame; 102, V-shaped groove; 103, limiting hole; 104, first compression roller; 105, second compression roller; 106, insertion slot; 2, fixing frame; 3, bottom plate; 4, motor; 5, conveying roller; 6, balancing mechanism; 601, horizontal plate; 602, butt block; 603, insertion block; 604, elbow piece; 7, degreasing mechanism; 701, box body; 702, material feeding port; 703, conduit; 704, sponge strip; 8, hydraulic rod. DETAILED DESCRIPTION
[0024] As Figures 1 to 4 shown, the utility model relates to a cold rolling device for sheet production, including bottom plate 3 and balancing mechanism 6, the upper end face of bottom plate 3 is installed with conveying roller 5 through fixing frame 2 both sides, and conveying roller 5 is rotatably installed between fixing frame 2, and one side fixing frame 2 is fixed with motor 4, and conveying roller 5 one end shaft connects motor 4 output shaft, and the middle of both ends of the upper end surface of bottom plate 3 is fixed with hydraulic rod 8, and the upper end of hydraulic rod 8 is fixed on balancing mechanism 6, and balancing mechanism 6 is installed on adjusting mechanism 1, and adjusting mechanism 1 is composed of frame 101, first compression roller 104 and second compression roller 105, and first compression roller 104 and second compression roller 105 are rotatably installed in both sides inside frame 101, and insertion block 603 is inserted in insertion slot 106, and elbow piece 604 is adapted insertion slot 106 lower side opening, and the middle of horizontal plate 601 is fixed with hydraulic rod 8 upper end.
[0025] As Figures 2 to 6 shown, the utility model relates to a cold rolling device for sheet production, including bottom plate 3 and balancing mechanism 6, and balancing mechanism 6 is composed of horizontal plate 601 and insertion block 603, and the both ends of horizontal plate 601 are fixedly installed with insertion block 603 through butt block 602 cooperation bolt, and the lower end inboard of insertion block 603 is equipped with elbow piece 604, and the middle of both ends of frame 101 is provided with V-shaped groove 102, and the upper side of V-shaped groove 102 is installed with balancing mechanism 6, and the bottom of V-shaped groove 102 is provided with limiting hole 103, and the upper end of hydraulic rod 8 passes through limiting hole 103 and is connected with balancing mechanism 6, and the both sides of V-shaped groove 102 of frame 101 are provided with insertion slot 106, and the inboard of V-shaped groove 102 is connected through degreasing mechanism 7, and degreasing mechanism 7 is composed of box body 701 and conduit 703, and the middle of box body 701 is provided with material feeding port 702, and the inside of material feeding port 702 is equipped with sponge strip 704 both sides, and the upper side of both ends of box body 701 is equipped with conduit 703, and the corresponding sponge strip 704 is communicated with conduit 703, and first compression roller 104 and second compression roller 105 are rotatably installed in both sides inside adjusting mechanism 1, and first compression roller 104 and second compression roller 105 are located at the upper side of corresponding conveying roller 5.
[0026] Working principle: the embodiment provides a cold rolling device for sheet production, when in use, the external power supply is powered, the operator starts the device through the external control equipment, the hydraulic rod 8 is driven to descend according to the thickness of the cold rolling strip steel, the balance mechanism 6 is driven to descend through the balance mechanism 6, the frame body 101 is driven to descend through the balance mechanism 6, the first compression roller 104 and the second compression roller 105 reduce the interval with the corresponding conveying roller 5, the preliminary cold rolling is completed through the first compression roller 104 and the front side, the strip steel is pressed into a sheet and is conveyed into the material outlet 702 of the degreasing mechanism 7, the lye or organic solvent is introduced into the corresponding sponge strip 704 through the pipe 703, the upper and lower sides of the sheet are coated, the degreasing is carried out through the lye or organic solvent, the grease and oil stains on the surface of the sheet are removed, the coated sheet is sent into the second compression roller 105 and the corresponding conveying roller 5, the secondary cold rolling is completed through the second compression roller 105 and the conveying roller 5, when the horizontal plate 601 is driven to ascend by the hydraulic rod 8, the plug block 603 is driven to ascend by the horizontal plate 601, the crank 604 of the plug block 603 cooperates with the plug groove 106 and drives the frame body 101 to ascend, when the horizontal plate 601 presses the upper side of the frame body 101 and drives it to descend.
[0027] The embodiment of the utility model discloses the better embodiment, but is not limited to this, the ordinary skill of the art, the spirit of the utility model is appreciated according to the above-mentioned embodiment, and different extension and change are made, but as long as not departing from the spirit of the utility model, all are within the protection scope of the utility model.
Claims
1. A cold rolling apparatus for producing thin plates, comprising a base plate (3) and a balancing mechanism (6), characterized in that: The upper end face and the front and rear sides of the base plate (3) are equipped with conveying rollers (5) by fixing brackets (2). Hydraulic rods (8) are fixed at the middle of both ends of the upper end face of the base plate (3), and the upper end of the hydraulic rods (8) is fixed on the balancing mechanism (6). The balancing mechanism (6) is installed on the adjusting mechanism (1). The first pressure roller (104) and the second pressure roller (105) are rotatably installed on both sides inside the adjusting mechanism (1), and the first pressure roller (104) and the second pressure roller (105) are located on the upper side of the corresponding conveying roller (5).
2. The cold rolling apparatus for thin plate production according to claim 1, characterized in that: The conveying roller (5) is rotatably mounted between the fixed frames (2) via a rotating shaft. A motor (4) is fixed on one side of the fixed frame (2), and the rotating shaft at one end of the conveying roller (5) is connected to the output shaft of the motor (4).
3. The cold rolling apparatus for thin plate production according to claim 1, characterized in that: The adjustment mechanism (1) consists of a frame (101), a first pressure roller (104), and a second pressure roller (105). The first pressure roller (104) and the second pressure roller (105) are rotatably mounted on both sides inside the frame (101) via a rotating shaft.
4. The cold rolling apparatus for thin plate production according to claim 3, characterized in that: V-grooves (102) are provided at the middle of both ends of the frame (101), and a balancing mechanism (6) is installed on the upper side of the V-grooves (102). A limiting hole (103) is provided at the bottom of the V-grooves (102), and the upper end of the hydraulic rod (8) passes through the limiting hole (103) and connects to the balancing mechanism (6).
5. A cold rolling apparatus for thin plate production according to claim 4, characterized in that: The frame (101) has slots (106) on both sides of the V-groove (102), and the inner side of the V-groove (102) is connected by a degreasing mechanism (7).
6. A cold rolling apparatus for thin plate production according to claim 5, characterized in that: The degreasing mechanism (7) consists of a box body (701) and a conduit (703). The box body (701) has a material inlet (702) in the middle, and the material inlet (702) has sponge strips (704) on both the upper and lower sides. The box body (701) has conduits (703) on the upper sides at both ends, and the conduits (703) are connected to the corresponding sponge strips (704).
7. A cold rolling apparatus for thin plate production according to claim 5, characterized in that: The balancing mechanism (6) consists of a horizontal plate (601) and a plug (603). The two ends of the horizontal plate (601) are fixedly installed with plugs (603) by connecting blocks (602) and bolts. The lower inner side of the plug (603) is provided with a bend (604).
8. A cold rolling apparatus for thin plate production according to claim 7, characterized in that: The insert (603) is inserted into the slot (106), and the bend (604) is adapted to the lower opening of the slot (106). The upper end of the hydraulic rod (8) is fixed in the middle of the horizontal plate (601).