Automatic tool for assisting blanking die in taking materials

By designing automated tooling and utilizing hydraulically and electrically driven suction cups to achieve automated workpiece handling, the problems of high labor intensity, low precision, and numerous safety hazards caused by manual material handling have been solved, resulting in an efficient and safe production process and improving the company's economic benefits.

CN223642661UActive Publication Date: 2025-12-09LIAONING SHIP AIR DEFENSE EQUIP TECH CO LTD
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Patent Information

Application Number
CN202423190510.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-24
Publication Date
2025-12-09
Estimated Expiration
2034-12-24

AI Technical Summary

Technical Problem

Existing sheet metal cold stamping blanking dies mainly rely on manual operation for material handling, resulting in high labor intensity, low precision, numerous safety hazards, low production efficiency, and high costs, making it difficult to meet the needs of modern high-efficiency production.

Method used

An automated tooling for assisting in the unloading of materials from a die was designed. It employs components such as long support legs, short support legs, support plates, sliding plates, baffles, bases, rotating mechanisms, hydraulic cylinders, lateral movement mechanisms, and suction cups to achieve automated material handling. The suction cups are driven by hydraulic pressure and electric motors to perform the adsorption, movement, and rotation of the workpiece.

Benefits of technology

It improves material handling accuracy and production efficiency, ensures consistent product quality, reduces manual intervention and safety risks, reduces material waste and equipment maintenance costs, and enhances the company's economic benefits and competitiveness.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of dies, in particular to an automatic tool for assisting a blanking die in taking materials, which comprises long supporting legs and short supporting legs, supporting plates are arranged on the outer walls between the long supporting legs and between the short supporting legs, and a sliding plate is arranged between the top end walls of the supporting plates. A baffle is arranged on the outer wall between the long supporting leg and the short supporting leg on the front side, a base is arranged on the outer wall of the baffle, a rotating mechanism is arranged on the outer wall of the base, a hydraulic oil cylinder is arranged on the top end wall of the rotating mechanism, a transverse moving mechanism is arranged on the top end wall of the hydraulic oil cylinder, and a top seat is arranged at the left side end of the transverse moving mechanism. The automatic material taking device aims at achieving the automatic material taking function, effectively improving material taking precision, guaranteeing stability and consistency of product quality, remarkably improving production efficiency, enabling the production process to be smoother and more efficient, improving the overall economic benefits of enterprises, assisting the enterprises to stand out in fierce market competition, and improving the economic benefits of the enterprises. And the metal plate processing industry is promoted to develop towards the intelligent and efficient direction.
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Description

TECHNICAL FIELD

[0001] The utility model relates to mould technical field, concretely relates to a kind of automatic tooling of auxiliary blanking mould material taking. BACKGROUND

[0002] Sheet metal processing covers production cutting, stamping, bending, forming, welding, polishing, spraying, printing and assembly and other processes. Among them, stamping as the fiber laser cutting production and processing means of metal material, occupies an important position in sheet metal processing. Usually, sheet metal will be expanded stamping processing and manufacturing operation by sheet metal cold stamping blanking die in stamping link.

[0003] When the existing sheet metal cold stamping blanking die is applied to stamping processing and manufacturing practice, manual material taking is generally used. When operating personnel take materials manually, due to the need for long-time repeated operation, the labor intensity is great, and physical fatigue is easily caused. Fatigue state not only makes the material taking accuracy greatly discounted, but also makes the product quality uneven, and seriously slows down the production efficiency, which is difficult to meet the needs of modern high-efficiency production. In addition, during the manual material taking process, the operating personnel directly contact the die and the workpiece, which has many safety hazards, such as hand injury caused by die malfunction and other accidents. From the cost point of view, manual material taking relies on a large number of manpower investment, and due to low efficiency and unstable quality, it may cause material waste and other problems, which is not conducive to enterprise to control production cost and reduces the competitiveness of enterprise in market.

[0004] Based on the above background, in order to solve the many drawbacks of manual material taking, an automatic device for taking materials, i.e. automatic tooling for auxiliary blanking die material taking, has been developed. CONTENT OF THE UTILITY MODEL

[0005] The utility model discloses in order to solve the above existing problems, designs a kind of automatic tooling for auxiliary blanking die material taking.

[0006] In order to realize the above technical purpose, achieve the above technical effect, the utility model is realized by the following technical scheme:

[0007] An automatic tooling for auxiliary blanking die material taking, including long support leg and short support leg, the outer wall between the long support leg and the outer wall between the short support leg is equipped with support plate, the outer wall between the long support leg and the short support leg of front side is equipped with baffle, the outer wall of the baffle is equipped with base, the outer wall of the base is equipped with rotating mechanism, the top end wall of the rotating mechanism is equipped with hydraulic oil cylinder, the top end wall of the hydraulic oil cylinder is equipped with horizontal moving mechanism, the left side end of the horizontal moving mechanism is equipped with top seat, the bottom end wall of the top seat is equipped with suction cup.

[0008] Further, the horizontal moving mechanism comprises a cylinder, a sliding groove is formed in the inner wall of the cylinder, a motor two is arranged on the right inner wall of the cylinder, the output end of the motor two is locked with a lead screw through a shaft coupling, a connecting block is threadedly connected to the outer wall of the lead screw, a plurality of sliding blocks are arranged on the outer wall of the connecting block and are slidably connected in the sliding groove, a connecting rod is arranged on the left side wall of the connecting block, and the left end of the connecting rod extends out of the cylinder and is fixedly connected with the outer wall of the top seat.

[0009] Further, the connecting rod is a hollow structure, and the outer wall of the lead screw extends into the connecting rod.

[0010] Further, the rotating mechanism comprises a motor one, the output end of the motor one is provided with a main shaft, the outer wall of the main shaft is rotatably connected with the outer wall of the base through a bearing, and the top end of the main shaft is fixedly connected with the bottom end wall of the hydraulic oil cylinder.

[0011] Further, the outer wall of the sliding plate is arranged to be inclined.

[0012] The beneficial effects of the utility model are:

[0013] The utility model aims at realizing automatic material taking function, effectively improving material taking precision, guaranteeing the stability and consistency of product quality, significantly improving production efficiency, making production process more smooth and efficient, reducing manual intervention through automatic operation, greatly improving production safety, reducing accident probability, providing safe and reliable working environment for operating personnel, the tool has the characteristics of convenient operation, is easy for workers to master and use, and does not need complex training process, in the aspect of economy, it can reduce labor cost expenditure, reduce material loss and equipment maintenance cost caused by manual error, improve overall economic benefit of enterprises, help enterprises stand out in fierce market competition, and promote the development of sheet metal processing industry towards intelligentization and high efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0014] In order to more clearly illustrate the technical scheme of the embodiment of the utility model, the following will briefly introduce the drawings needed to be used in the embodiment description, and obviously, the drawings in the following description are only some embodiments of the utility model, and for those skilled in the art, other drawings can be obtained according to these drawings without creating labor.

[0015] Fig. 1 It is a structural schematic view of the utility model;

[0016] Fig. 2 It is a schematic view of the internal structure of the cylinder of the utility model.

[0017] In the drawings, the component list represented by each sign is as follows:

[0018] 1, long support leg, 2, short support leg, 3, support plate, 4, slide plate, 5, baffle, 6, base, 7, rotating mechanism, 8, hydraulic cylinder, 9, cylinder, 10, motor two, 11, lead screw, 12, connecting block, 13, sliding block, 14, connecting rod, 15, top seat, 16, suction cup. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0020] Referring to Figs. 1-2 As shown in the figure, an automatic tool for assisting blanking die material taking, comprising long support leg 1 and short support leg 2, long support leg 1 and short support leg 2 between the outer wall between the support plate 3, the support plate 3 top end wall between the slide plate 4, the front side long support leg 1 and short support leg 2 between the outer wall of the baffle 5, the outer wall of the baffle 5 is provided with base 6, the outer wall of the base 6 is provided with rotating mechanism 7, the top end wall of the rotating mechanism 7 is provided with hydraulic cylinder 8, the top end wall of the hydraulic cylinder 8 is provided with horizontal moving mechanism, the left side of the horizontal moving mechanism is provided with top seat 15, the bottom end wall of the top seat 15 is provided with suction cup 16.

[0021] Further, the horizontal moving mechanism comprises cylinder 9, the inner wall of the cylinder 9 is provided with a sliding groove, the right side of the inner wall of the cylinder 9 is provided with motor two 10, the output end of the motor two 10 is locked with lead screw 11 through shaft coupling, the outer wall of the lead screw 11 is threadedly connected with connecting block 12, the outer wall of the connecting block 12 is provided with a plurality of sliding blocks 13 and is slidingly connected in the sliding groove, the left side wall of the connecting block 12 is provided with connecting rod 14, the left side end of the connecting rod 14 extends out of the cylinder 9, and is fixedly connected with the outer wall of the top seat 15, the lead screw 11 is rotated by the motor two 10, the connecting block 12 drives the connecting rod 14, the top seat 15 and the suction cup 16 to move to the left side or the right side by the lead screw 11, and the suction cup 16 is driven to move horizontally by the motor two 10.

[0022] Further, the connecting rod 14 is a hollow structure, and the outer wall of the lead screw 11 extends into the connecting rod 14, so as to reduce the overall length of the horizontal moving mechanism.

[0023] Further, the rotating mechanism 7 comprises a first motor, an output end of the first motor is provided with a main shaft, an outer wall of the main shaft is rotationally connected with an outer wall of the base 6 through a bearing, and a top end of the main shaft is fixedly connected with a bottom end wall of the hydraulic cylinder 8. The rotating mechanism 7 can drive the hydraulic cylinder 8 to drive the cylinder 9, the connecting rod 14, the top base 15 and the suction disc 16 to move horizontally, and the rotating mechanism 7 can drive the suction disc 16 to reciprocate above the punching area and the slide plate 4.

[0024] Further, an outer wall of the slide plate 4 is obliquely arranged, the workpiece is fixedly adsorbed by the suction disc 16, the workpiece is moved to above the slide plate 4 by the rotating mechanism 7, the hydraulic cylinder 8 and the second motor 10, and then is placed on the slide plate 4 and slides down along the inclined wall of the slide plate 4 to be collected.

[0025] All electrical components and parts in the present case are general standard parts or parts known to those skilled in the art, the structure and principle of which can be known by technical personnel through technical manual or through conventional experimental methods. The model adapted to the present scheme can normally operate. All electrical components and their adapted power sources in the present case are connected by wires, and appropriate controllers are selected according to actual conditions to meet the control requirements. The specific connection and control sequence should be referred to the working principle below to complete the electrical connection in the order of the working sequence of the electrical components. The detailed connection means is a known technology in the art, and the electrical control is not described.

[0026] One specific application of the embodiment is:

[0027] In use, the device is installed on the punching die processing table, the cylinder 9 is driven by the hydraulic cylinder 8 to drive the connecting rod 14, the top base 15 and the suction disc 16 to move upward or downward, the suction disc 16 is driven by the hydraulic cylinder 8 to move up and down, the connecting block 12 is driven by the screw rod 11 to drive the connecting rod 14, the top base 15 and the suction disc 16 to move to the left or right, the suction disc 16 is driven by the second motor 10 to move horizontally, the workpiece is taken or placed by the adsorption of the suction disc 16, the cylinder 9, the connecting rod 14, the top base 15 and the suction disc 16 are driven by the rotating mechanism 7 to move horizontally, the suction disc 16 is driven by the rotating mechanism 7 to reciprocate above the punching area and the slide plate 4, after the punching of the workpiece is completed, the workpiece is fixedly adsorbed by the suction disc 16, the workpiece is moved to above the slide plate 4 by the rotating mechanism 7, the hydraulic cylinder 8 and the second motor 10, and then is placed on the slide plate 4 and slides down along the inclined wall of the slide plate 4 to be collected, and the auxiliary blanking operation of the punching die is completed.

[0028] Of course, the above description is not a limitation of the utility model, the utility model is not limited to the above examples, the ordinary skilled in the art, within the scope of the utility model, the changes, changes, additions or replacement made, should belong to the protection scope of the utility model.

Claims

1. An automatic tooling for assisting a blanking die in taking material, characterized in that: It includes long support leg (1) and short support leg (2), The outer wall between the long support leg (1) and the short support leg (2) is provided with a support plate (3), the top wall between the support plate (3) is provided with a sliding plate (4), the outer wall between the long support leg (1) and the short support leg (2) on the front side is provided with a baffle (5), the outer wall of the baffle (5) is provided with a base (6), the outer wall of the base (6) is provided with a rotating mechanism (7), the top end wall of the rotating mechanism (7) is provided with a hydraulic oil cylinder (8), the top end wall of the hydraulic oil cylinder (8) is provided with a horizontal moving mechanism, the left side of the horizontal moving mechanism is provided with a top seat (15), the bottom end wall of the top seat (15) is provided with a suction cup (16).

2. The automatic tooling for assisting the blanking die to take materials according to claim 1, characterized in that: The horizontal moving mechanism includes a cylinder (9), a sliding groove is formed in the inner wall of the cylinder (9), a motor two (10) is arranged on the right side of the inner wall of the cylinder (9), the output end of the motor two (10) is locked with a lead screw (11) through a shaft coupling, the outer wall of the lead screw (11) is threadedly connected with a connecting block (12), a plurality of sliding blocks (13) are arranged on the outer wall of the connecting block (12) and are slidably connected in the sliding groove, a connecting rod (14) is arranged on the left side wall of the connecting block (12), the left side end of the connecting rod (14) extends out of the cylinder (9) and is fixedly connected with the outer wall of the top seat (15).

3. The automatic tooling for assisting the blanking die to take materials according to claim 2, characterized in that: The connecting rod (14) is a hollow structure, and the outer wall of the lead screw (11) extends into the connecting rod (14).

4. The automatic tooling for assisting the blanking die to take materials according to claim 1, characterized in that: The rotating mechanism (7) includes a motor one, the output end of the motor one is provided with a main shaft, the outer wall of the main shaft is rotatably connected with the outer wall of the base (6) through a bearing, and the top end of the main shaft is fixedly connected with the bottom end wall of the hydraulic oil cylinder (8).

5. The automatic tooling for assisting the blanking die to take materials according to claim 1, characterized in that: The outer wall of the sliding plate (4) is inclined.