Steel bar wire head grinding machine

By designing a quantitative discharge and fixing component for the rebar wire end grinding machine, automated grinding of rebar ends has been achieved, solving the time-consuming and labor-intensive problems in existing technologies, improving efficiency and enhancing the versatility of the equipment.

CN223643382UActive Publication Date: 2025-12-09JIANGSU ZHENGYU MASCH MFG CO LTD
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Patent Information

Application Number
CN202423279282.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-30
Publication Date
2025-12-09
Estimated Expiration
2034-12-30

AI Technical Summary

Technical Problem

The existing technology for grinding steel bar wire ends is time-consuming, labor-intensive, inefficient, and affects project progress.

Method used

A rebar wire end grinding machine was designed, comprising a quantitative feeding component, a fixing component, and a grinding component. Through automated quantitative feeding and fixing structure, the machine can automatically grind the ends of rebars and is suitable for rebars of different diameters.

Benefits of technology

It improves the efficiency of rebar wire grinding, reduces manpower consumption, enhances grinding efficiency, and increases the versatility of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a reinforcing steel bar wire head polisher, and particularly relates to the technical field of reinforcing steel bar wire head processing, which comprises an integral frame, a quantitative discharging component is arranged at the top of the integral frame, a fixing component is arranged at a bottom outlet of the quantitative discharging component, and a polishing component is arranged at a sliding outlet of the fixing component; the quantitative discharging assembly comprises a storage hopper which is fixedly connected with the overall frame and is obliquely arranged, a vibrator is fixedly installed on the side wall of the storage hopper, adjustable blades are rotationally installed on the two sides of a strip-shaped opening in the bottom of the storage hopper respectively, a control blade is rotationally installed at the bottom of each adjustable blade, and each control blade is fixedly connected with a bent elastic piece; the other end of the bent elastic piece is fixedly connected with the adjustable blade above the bent elastic piece, an angle adjusting base is fixedly installed on the side wall of the lower end of the storage hopper, the end, close to the angle adjusting base, of each adjustable blade slidably extends out of an insertion rod matched with the angle adjusting base, and according to the steel bar wire head grinding machine, manpower consumption is reduced, and the grinding efficiency is improved.
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Description

Technical Field

[0001] This utility model belongs to the field of rebar thread processing technology, specifically relating to a rebar thread grinding machine. Background Technology

[0002] Rebar threading refers to creating threads at one or both ends of a rebar to allow it to be connected to other rebars or embedded parts using nuts and washers. This method is widely used in building construction, especially in situations requiring rebar splicing, anchoring, and assembly of precast components.

[0003] After being cut to the appropriate length, the ends of reinforcing bars are often uneven and require manual grinding to smooth them before further processing to create rebar threads. However, manual grinding of the rebar ends is time-consuming, labor-intensive, and inefficient, impacting project progress. Therefore, a new type of rebar thread grinding machine is needed. Utility Model Content

[0004] To solve the above problems, this utility model discloses a steel bar wire grinding machine.

[0005] To achieve the above objectives, the technical solution of this utility model is as follows:

[0006] A rebar wire grinding machine includes an integral frame. A quantitative discharge component is installed on the top of the integral frame. A fixing component is provided at the bottom outlet of the quantitative discharge component. A grinding component is provided at the sliding outlet of the fixing component. The quantitative discharge component includes: a storage hopper fixedly connected to the integral frame and inclined; a vibrator is fixedly installed on the side wall of the storage hopper; adjustable blades are rotatably installed on both sides of the bottom strip-shaped opening of the storage hopper; a control blade is rotatably installed at the bottom of each adjustable blade; a bending spring is fixedly connected to each control blade, and the other end of the bending spring is fixedly connected to the adjustable blade above; an angle adjustment seat is fixedly installed on the lower side wall of the storage hopper; a rod slides out from the end of each adjustable blade near the angle adjustment seat; and the angle adjustment seat has several double-arc distributed through holes adapted to the rods.

[0007] As a preferred embodiment of this utility model, the top and upper sidewall of the storage hopper are open, the handle of each insertion rod extends from the adjustable blade, each insertion rod is connected to a spring, and the other end of the spring abuts against the inner wall of the adjustable blade.

[0008] As a preferred embodiment of this invention, the side wall of the angle adjustment seat is equipped with a detector that faces the opening between the two adjustable blades.

[0009] As a preferred technical solution of this utility model, the fixing component includes: a fixed hopper fixedly connected to the overall frame and inclined in the same direction as the storage hopper, the top of the fixed hopper opening only towards the bottom outlet side of the quantitative discharge component, the upper side wall of the fixed hopper being fully open, and the bottom of the lower side wall of the fixed hopper being open, a moving plate being blocked at the bottom opening on one side of the fixed hopper, and a first telescopic rod extending from the moving plate being fixedly connected to the overall frame, a second telescopic rod extending from the top of the inner cavity of the fixed hopper, and a pressure rod parallel to the moving plate being fixedly connected to the bottom of the second telescopic rod.

[0010] As a preferred embodiment of this utility model, a third telescopic rod is fixedly installed on the lower side wall of the fixed bucket, and the telescopic end of the third telescopic rod is fixedly connected to a baffle that opens toward the bottom of the lower side wall of the fixed bucket.

[0011] In a preferred embodiment of this invention, the baffle does not contact the fixed bucket.

[0012] As a preferred technical solution of this utility model, the grinding assembly includes: a slide rail fixedly connected to the overall frame, a T-shaped slider slidably connected to the slide rail, and a motor connected to the T-shaped slider, the output shaft of the motor being coaxially fixedly connected to a grinding disc, the grinding disc facing the sliding outlet of the fixed assembly, a fourth telescopic rod connected to the end of the motor away from the grinding disc, and the other end of the fourth telescopic rod being fixedly connected to the slide rail.

[0013] In a preferred embodiment of this invention, the T-shaped slider is connected to the top of the motor.

[0014] The beneficial effects of this utility model are as follows:

[0015] 1. The quantitative discharge component stores multiple steel bars and releases them one by one from its bottom outlet into the fixing component. The individual steel bars falling into the fixing component are temporarily fixed. Then, the grinding component grinds the ends of the steel bars flat. Thanks to the automated steel bar grinding mechanism, the manpower consumption is reduced and the grinding efficiency is improved.

[0016] Second, the bottom strip opening of the storage hopper is equipped with two adjustable blades for adjusting the opening size, and an angle adjustment seat and rod adapted to the adjustable blades are provided to adjust the opening size between the two adjustable blades, so as to accommodate steel bars of different diameters to pass through individually, thereby improving the versatility of the steel bar thread grinding machine. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of an embodiment of the present utility model;

[0018] Figure 2 This is a schematic diagram of the structure of the quantitative discharging component, the fixing component, and the grinding component in an embodiment of this utility model;

[0019] Figure 3 This is a schematic diagram of the structure of the quantitative dispensing component according to an embodiment of the present invention;

[0020] Figure 4 This is a schematic diagram of the structure of the angle adjustment seat, the insertion rod, the spring, and the detector in an embodiment of this utility model;

[0021] Figure 5 This is a schematic diagram of the structure of the control blade and bending spring in an embodiment of the present invention;

[0022] Figure 6 This is a cross-sectional view of the fixing component in an embodiment of the present utility model;

[0023] Figure 7 This is a schematic diagram of the structure of the grinding component in an embodiment of the present invention.

[0024] List of identifiers in attached diagrams:

[0025] 1. Overall frame;

[0026] 2. Quantitative discharge assembly; 201. Storage hopper; 202. Vibrator; 203. Adjustable blades; 204. Control blades; 205. Bending spring; 206. Angle adjustment seat; 207. Insert rod; 208. Spring; 209. Detector;

[0027] 3. Fixed components; 301. Fixed bucket; 302. Movable plate; 303. First telescopic rod; 304. Second telescopic rod; 305. Pressure rod; 306. Third telescopic rod; 307. Baffle;

[0028] 4. Grinding components; 401. Slide rail; 402. Fourth telescopic rod; 403. T-shaped slider; 404. Motor; 405. Grinding disc. Detailed Implementation

[0029] The present invention will be further explained below with reference to the accompanying drawings and specific embodiments. It should be understood that the following specific embodiments are only used to illustrate the present invention and are not intended to limit the scope of the present invention.

[0030] Please see Figure 1-7 A rebar wire grinding machine includes an integral frame 1. A quantitative discharge component 2 is mounted on the top of the integral frame 1, a fixing component 3 is located at the bottom outlet of the quantitative discharge component 2, and a grinding component 4 is located at the sliding outlet of the fixing component 3. Multiple rebars are stored in the quantitative discharge component 2 and released one by one from its bottom outlet into the fixing component 3. Individual rebars falling into the fixing component 3 are temporarily fixed, and then the grinding component 4 grinds the ends of the rebars flat for subsequent processing.

[0031] The quantitative discharge assembly 2 includes a storage hopper 201 fixedly connected to the overall frame 1 and inclined. A vibrator 202 is fixedly installed on the side wall of the storage hopper 201. Adjustable blades 203 are rotatably installed on both sides of the bottom strip-shaped opening of the storage hopper 201, and a control blade 204 is rotatably installed at the bottom of each adjustable blade 203. A curved spring 205 is fixedly connected to each control blade 204, and the other end of the curved spring 205 is fixedly connected to the adjustable blade 203 above. An angle adjustment seat 206 is fixedly installed on the lower side wall of the storage hopper 201. A rod 207 slides out from the end of each adjustable blade 203 near the angle adjustment seat 206, and the angle adjustment seat 206 has several double-arc distributed through holes adapted to the rods 207. The through holes of the angle adjustment seat 206 are double-arc distributed and adapted to two rods 207 respectively. Pulling the insertion rod 207 disengages it from the angle adjustment seat 206, allowing the adjustable blade 203 to rotate. This adjusts the size of the opening between the two adjustable blades 203, accommodating individual steel bars of different diameters. When the vibrator 202 starts, a single steel bar is squeezed out and falls through the opening between the two adjustable blades 203. The control blade 204 rotates and opens, causing the bending spring 205 to undergo elastic deformation.

[0032] The top and upper sidewall of the storage hopper 201 are open, and the handle of each insert 207 extends from the adjustable blade 203. Each insert 207 is connected to a spring 208, and the other end of the spring 208 abuts against the inner wall of the adjustable blade 203. The spring 208 is always in a compressed state. A detector 209 is installed on the sidewall of the angle adjustment seat 206, facing the opening between the two adjustable blades 203. The detector 209 is used to detect a single rebar falling between the two adjustable blades 203.

[0033] The fixing component 3 includes a fixing hopper 301 fixedly connected to the overall frame 1 and inclined in the same direction as the storage hopper 201. The top of the fixing hopper 301 opens only towards the bottom outlet side of the metering dispensing component 2. The upper side wall of the fixing hopper 301 is fully open, and the bottom of the lower side wall of the fixing hopper 301 is open. The bottom opening of the lower side wall of the fixing hopper 301 is the sliding outlet of the fixing component 3. A moving plate 302 is blocked at one bottom opening of the fixing hopper 301, and a first telescopic rod 303 fixedly connected to the overall frame 1 extends from the moving plate 302. A second telescopic rod 304 extends from the top of the inner cavity of the fixing hopper 301, and a pressure rod 305 parallel to the moving plate 302 is fixedly connected to the bottom of the second telescopic rod 304.

[0034] A third telescopic rod 306 is fixedly installed on the lower side wall of the fixed hopper 301, and a baffle 307 with an opening facing the bottom of the lower side wall of the fixed hopper 301 is fixedly connected to the telescopic end of the third telescopic rod 306. The baffle 307 does not contact the fixed hopper 301. After a single steel bar falls into the fixed hopper 301, the steel bar slides down naturally and its bottom abuts against the baffle 307. Then, the second telescopic rod 304 extends, so that the pressure rod 305, together with the fixed hopper 301 and the moving plate 302, fixes the steel bar. Then, the third telescopic rod 306 pulls the baffle 307 upward, and the grinding component 4 grinds the end of the steel bar flat. Finally, the first telescopic rod 303 retracts, the moving plate 302 disengages from the fixed hopper 301, and the steel bar falls out of the fixed hopper 301. After the steel bar falls out of the fixed hopper 301, the moving plate 302 returns to its original position and adheres to the fixed hopper 301.

[0035] The grinding assembly 4 includes a slide rail 401 fixedly connected to the integral frame 1. A T-shaped slider 403 is slidably connected to the slide rail 401, and a motor 404 is connected to the T-shaped slider 403. A grinding disc 405 is coaxially fixedly connected to the output shaft of the motor 404, and the grinding disc 405 faces the sliding outlet of the fixed assembly 3. A fourth telescopic rod 402 is connected to one end of the motor 404 away from the grinding disc 405, and the other end of the fourth telescopic rod 402 is fixedly connected to the slide rail 401. After the reinforcing bar is fixed in the fixed hopper 301, the motor 404 drives the grinding disc 405 to rotate, and the fourth telescopic rod 402 extends, driving the grinding disc 405 closer to the end of the reinforcing bar, thereby grinding the end of the reinforcing bar flat. The grinding plane of the grinding disc 405 is perpendicular to the reinforcing bar.

[0036] The T-shaped slider 403 is connected to the top of the motor 404. Because the slide rail 401 is inverted, the dust generated during grinding enters the slide rail 401, reducing the dust's impact on the slide rail 401.

[0037] Working principle:

[0038] When in use, the steel bars are stored in the storage hopper 201. Then the vibrator 202 is started, and a single steel bar is squeezed out from the opening between the two adjustable blades 203. The control blade 204 rotates and opens, and the bending spring 205 undergoes elastic deformation. When a single steel bar falls, it is immediately detected by the detector 209. At this time, the vibrator 202 is turned off, so that one steel bar falls out of the storage hopper 201 at a time.

[0039] Then, a single steel bar falls into the fixed hopper 301, slides down naturally and its bottom abuts against the baffle 307. Next, the second telescopic rod 304 extends, so that the pressure rod 305, together with the fixed hopper 301 and the moving plate 302, fixes the steel bar. Then, the third telescopic rod 306 pulls the baffle 307 upward, and the grinding component 4 grinds the end of the steel bar flat. Finally, the first telescopic rod 303 retracts and the moving plate 302 disengages from the fixed hopper 301, and the steel bar falls out of the fixed hopper 301.

[0040] When the grinding component 4 grinds the end of the steel bar, the motor 404 drives the grinding disc 405 to rotate, and the fourth telescopic rod 402 extends to drive the grinding disc 405 to approach the end of the steel bar, thereby grinding the end of the steel bar flat.

[0041] It should be noted that the above content merely illustrates the technical concept of this utility model and cannot be used to limit the scope of protection of this utility model. For those skilled in the art, several improvements and modifications can be made without departing from the principle of this utility model, and all such improvements and modifications fall within the scope of protection of the claims of this utility model.

Claims

1. A rebar wire grinding machine, comprising an integral frame (1), characterized in that, A quantitative discharge assembly (2) is installed on the top of the overall frame (1). A fixing assembly (3) is provided at the bottom outlet of the quantitative discharge assembly (2). A grinding assembly (4) is provided at the sliding outlet of the fixing assembly (3). The quantitative discharge assembly (2) includes: a storage hopper (201) fixedly connected to the overall frame (1) and inclined. A vibrator (202) is fixedly installed on the side wall of the storage hopper (201). Adjustable blades (203) are rotatably installed on both sides of the bottom strip opening of the storage hopper (201). Each of the adjustable blades (203) The bottom of each of the storage hoppers (203) is rotatably mounted with control blades (204), each of the control blades (204) is fixedly connected with a curved spring (205), and the other end of the curved spring (205) is fixedly connected to the adjustable blade (203) above. An angle adjustment seat (206) is fixedly mounted on the lower side wall of the storage hopper (201). Each of the adjustable blades (203) has a sliding rod (207) extending from the end near the angle adjustment seat (206), and the angle adjustment seat (206) has several double arc-shaped through holes that are adapted to the rod (207).

2. The rebar thread grinding machine according to claim 1, characterized in that, The top and upper sidewall of the storage hopper (201) are open, and the handle of each of the insert rods (207) extends from the adjustable blade (203). Each insert rod (207) is connected to a spring (208), and the other end of the spring (208) abuts against the inner wall of the adjustable blade (203).

3. The rebar thread grinding machine according to claim 1, characterized in that, The angle adjustment seat (206) has a detector (209) installed on its side wall, which opens between the two adjustable blades (203).

4. A rebar thread grinding machine according to claim 1, characterized in that, The fixing component (3) includes: a fixing bucket (301) fixedly connected to the overall frame (1) and inclined in the same direction as the storage bucket (201). The top of the fixing bucket (301) is open only to the bottom outlet side of the quantitative discharge component (2). The upper side wall of the fixing bucket (301) is fully open, and the bottom of the lower side wall of the fixing bucket (301) is open. A moving plate (302) is blocked at the bottom opening on one side of the fixing bucket (301). The moving plate (302) extends with a first telescopic rod (303) fixedly connected to the overall frame (1). A second telescopic rod (304) extends from the top of the inner cavity of the fixing bucket (301). A pressure rod (305) parallel to the moving plate (302) is fixedly connected to the bottom of the second telescopic rod (304).

5. A rebar thread grinding machine according to claim 4, characterized in that, A third telescopic rod (306) is fixedly installed on the lower side wall of the fixed bucket (301), and a baffle (307) with an opening facing the bottom of the lower side wall of the fixed bucket (301) is fixedly connected to the telescopic end of the third telescopic rod (306).

6. A rebar thread grinding machine according to claim 5, characterized in that, The baffle (307) does not contact the fixed bucket (301).

7. A rebar thread grinding machine according to claim 1, characterized in that, The polishing assembly (4) includes: a slide rail (401) fixedly connected to the overall frame (1), a T-shaped slider (403) slidably connected to the slide rail (401), and a motor (404) connected to the T-shaped slider (403). The output shaft of the motor (404) is coaxially fixedly connected to a polishing disc (405), and the polishing disc (405) faces the sliding outlet of the fixed assembly (3). One end of the motor (404) away from the polishing disc (405) is connected to a fourth telescopic rod (402), and the other end of the fourth telescopic rod (402) is fixedly connected to the slide rail (401).

8. A rebar thread grinding machine according to claim 7, characterized in that, The T-shaped slider (403) is connected to the top of the motor (404).