Deburring equipment for handmade toy parts

By designing an automated deburring device, the problem of low efficiency in manual polishing of the disc base of collectible toys was solved, achieving automated deburring and flexible applicability.

CN223643392UActive Publication Date: 2025-12-09HUIZHOU HAILAIFU IND CO LTD
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Patent Information

Application Number
CN202423223180.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-26
Publication Date
2025-12-09
Estimated Expiration
2034-12-26

AI Technical Summary

Technical Problem

In the existing technology, the deburring and polishing of the disc base of figurines and toys mainly relies on manual operation, which is cumbersome and inefficient.

Method used

A deburring device for figurine toy parts has been designed, including components such as a base plate, a fixing rod, a tray, a rotating sleeve, a limiting plate, a cylinder, a grinding roller, and a grinding motor, to achieve automated clamping, positioning, deburring, and grinding of the disc base.

Benefits of technology

It achieves stable clamping and positioning of the disc base for figurines and toys, automates deburring, improves work efficiency, and is applicable to disc bases of different thicknesses and diameters.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of part processing, and discloses deburring equipment for handmade toy parts, which comprises a bottom plate, the center of the top of the bottom plate is fixedly connected with a fixed rod, the top of the fixed rod is fixedly connected with a tray, the outer wall of the upper side of the fixed rod is rotatably sleeved with a rotating sleeve, and the upper and lower end surfaces of the rotating sleeve are in sliding contact with limiting discs; through the bottom plate, the fixing plate and the tray, to-be-machined disc base parts of the handmade toy can be received, and meanwhile, the rotating sleeve, the limiting disc, the first air cylinder, the second air cylinder, the first frame body, the grinding roller, the grinding motor, the second frame body, the I-shaped shaft, the roller, the rotating assembly and the pressing and holding assembly are arranged in a matched mode; the automatic deburring and polishing effects on the outer edge of the disc base are achieved while the disc base is stably clamped and positioned, and therefore the problems that operation is troublesome and working efficiency is low are solved.
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Description

TECHNICAL FIELD

[0001] The application relates to the technical field of part processing, in particular to a deburring device for hand-made toy parts. BACKGROUND

[0002] A hand-made toy is a physical collectible of a character or monster derived from an animation, comic, film or game, and the definition of the hand-made toy is also unstable in the society. Some people think that all toys are hand-made toys, some people think that only Japanese PVC products are hand-made toys, and some people think that only beautiful girls are hand-made toys.

[0003] At present, when the hand-made toy is processed, the outer edge of the disc base part needs to be deburred and polished, so as to improve the processing quality of the disc base. However, the existing deburring and polishing work of the disc base is generally manually operated, which has the problems of troublesome operation and low work efficiency.

[0004] In order to solve the above problems, the application provides a deburring device for hand-made toy parts. Practical new type content

[0005] The deburring device for hand-made toy parts provided by the application adopts the following technical scheme:

[0006] A deburring device for hand-made toy parts, comprising a bottom plate, a fixed rod is fixedly connected to the center of the top of the bottom plate, a tray is fixedly connected to the top of the fixed rod, and a rotating sleeve is rotatably connected to the outer wall of the upper side of the fixed rod, the upper and lower end faces of the rotating sleeve are slidably connected to limiting discs, and the two limiting discs are fixedly connected to the outer wall of the upper side of the fixed rod, the outer wall of the upper side of the rotating sleeve is connected to a first air cylinder and two second air cylinders, a first frame body is fixedly installed on the driving end of one side of the first air cylinder, a polishing roller is slidably connected to the top of the first frame body, a polishing motor is fixedly installed on the inner side wall of the bottom end of the first frame body, the driving end of the polishing motor is connected to the center of the bottom of the polishing roller through a first rotating shaft, and the first rotating shaft penetrates the top end of the first frame body, a second frame body is fixedly installed on the driving end of one side of each of the two second air cylinders, a I-shaped shaft is fixedly installed on the top of each of the two second frame bodies, and a roller is rotatably connected to the outer wall of the middle part of each of the two I-shaped shafts, a rotating assembly is arranged at the bottom end of the rotating sleeve, and a pressing assembly is arranged on one side of the outside of the tray.

[0007] Through the above technical scheme, the two limiting discs realize the supporting and limiting of the acting position of the rotating sleeve.

[0008] Further, the first cylinder and the two second cylinders are uniformly distributed on the outer wall of the upper side of the rotating sleeve, and the non-driving end of the first cylinder and the two second cylinders are fixedly installed on the outer surface of the rotating sleeve through the mounting seat.

[0009] Further, the rotating assembly comprises a gear one fixedly sleeved on the outer wall of the lower side of the rotating sleeve, one side end of the gear one is engaged with a gear two, and the bottom of the gear two is connected with a rotating motor through a second rotating shaft.

[0010] Through the above technical scheme, the rotating assembly realizes the driving effect under the rotating state of the rotating sleeve.

[0011] Further, the bottom of the rotating motor is fixedly installed with a supporting plate, and one side of the supporting plate is fixedly installed on the outer surface of the fixed rod.

[0012] Through the above technical scheme, the supporting plate realizes the receiving and fixing of the rotating motor.

[0013] Further, the pressing assembly comprises an L-shaped plate fixedly installed on one side of the middle part of the bottom plate, one side of the top end of the L-shaped plate is fixedly installed with a pressing cylinder, and the driving end of the lower side of the pressing cylinder is fixedly installed with a pressing disc.

[0014] Through the above technical scheme, the pressing assembly realizes the pressing positioning effect on the placed disc base.

[0015] Further, the pressing disc is located directly above the tray, and the bottom of the pressing disc is fixedly installed with an anti-skid rubber pad.

[0016] Through the above technical scheme, the anti-skid rubber pad can effectively improve the pressing and anti-skid effect of the pressing disc on the disc base, so as to further prevent the offset phenomenon.

[0017] Further, one side of the top corner of the bottom plate is fixedly installed with a control panel, and the four corners of the bottom of the bottom plate are fixedly installed with supporting legs.

[0018] Through the above technical scheme, the control panel realizes the connection and control of the electrical devices thereon.

[0019] In summary, the present application has the following beneficial technical effects:

[0020] This application, through its base plate, fixing plate, and tray, can receive the circular base components of the toy figurine to be processed. Simultaneously, in conjunction with the included rotating sleeve, limiting plate, first cylinder, second cylinder, first frame, grinding roller, grinding motor, second frame, I-shaped shaft, roller, rotating assembly, and pressing assembly, it achieves stable clamping and positioning of the circular base while automatically deburring and grinding its outer edges. This overcomes the problems of cumbersome operation and low work efficiency, and also improves the overall flexibility of use by adapting to circular bases of different thicknesses and diameters. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the overall structure of this application;

[0022] Figure 2 This is a partial structural diagram of this application;

[0023] Figure 3 This is a diagram showing the overall working status of this application.

[0024] Explanation of the labels in the diagram:

[0025] 1. Base plate; 2. Fixing rod; 3. Tray; 4. Rotating sleeve; 5. Limiting plate; 6. First cylinder; 7. Second cylinder; 8. First frame; 9. Grinding roller; 10. Grinding motor; 11. Second frame; 12. I-shaped shaft; 13. Roller; 14. Gear one; 15. Gear two; 16. Rotary motor; 17. L-shaped plate; 18. Holding cylinder; 19. Holding plate; 20. Control panel. Detailed Implementation

[0026] The technical solutions in the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of this application without creative effort are within the scope of protection of this application.

[0027] In the description of this application, it should be noted that the terms "upper," "lower," "inner," "outer," "top / bottom," etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0028] In the description of this application, it should be noted that, unless otherwise expressly specified and limited, the terms "installed," "equipped with," "sleeved / connected," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this application based on the specific circumstances. Example

[0029] This application discloses a deburring device for figurine toy parts. Please refer to [link / reference]. Figure 1 and Figure 2 The device includes a base plate 1, a fixed rod 2 fixedly connected to the center of the top of the base plate 1, a tray 3 fixedly connected to the top of the fixed rod 2, and a rotating sleeve 4 rotatably sleeved on the upper outer wall of the fixed rod 2. Both the upper and lower end faces of the rotating sleeve 4 slide in contact with limit discs 5, and both limit discs 5 are fixedly sleeved on the upper outer wall of the fixed rod 2. A first cylinder 6 and two second cylinders 7 are respectively connected to the upper outer wall of the rotating sleeve 4. A first frame 8 is fixedly installed on the drive end of one side of the first cylinder 6, and a grinding roller 9 slides in contact with the top of the first frame 8. A grinding motor 10 is fixedly installed on the inner side wall of the bottom of the first frame 8. The driving end of the grinding motor 10 is connected to the center of the bottom of the grinding roller 9 through the first rotating shaft, and the first rotating shaft passes through the top of the first frame 8. The driving ends of the two second cylinders 7 are fixedly installed on the second frame 11. The top of the two second frame 11 is fixedly installed on the I-shaped shaft 12, and the outer wall of the middle of the two I-shaped shafts 12 is rotatably sleeved with a roller 13. The bottom of the rotating sleeve 4 is provided with a rotating component, and the outer side of the tray 3 is provided with a pressing component.

[0030] The first cylinder 6 and the two second cylinders 7 are evenly distributed in a circular pattern on the outer wall of the upper side of the rotating sleeve 4, and the non-driving ends of the first cylinder 6 and the two second cylinders 7 are fixedly mounted on the outer surface of the rotating sleeve 4 by mounting bases.

[0031] The rotating assembly includes a gear 14 fixedly sleeved on the lower outer wall of the rotating sleeve 4, a gear 15 meshing on one side of the gear 14, a rotating motor 16 connected to the bottom of the gear 15 via a second rotating shaft, a support plate fixedly mounted on the bottom of the rotating motor 16, and one side of the support plate fixedly mounted on the outer surface of the fixing rod 2.

[0032] The pressing assembly includes an L-shaped plate 17 fixedly installed on one side of the middle of the base plate 1. A pressing cylinder 18 is fixedly installed on one side of the top of the L-shaped plate 17, and a pressing plate 19 is fixedly installed on the drive end of the pressing cylinder 18. The pressing plate 19 is located directly above the tray 3, and an anti-slip rubber pad is fixedly installed on the bottom of the pressing plate 19.

[0033] Please see Figure 1 A control panel 20 is fixedly installed at one corner of the top of the base plate 1, and support legs are fixedly installed at the four corners of the bottom of the base plate 1. The control panel 20 is electrically connected to and controlled by the first cylinder 6, the second cylinder 7, the grinding motor 10, the rotary motor 16, and the holding cylinder 18 through wires. The connection and control of the control panel 20 can be realized by programming, which is existing technology and will not be described in detail here.

[0034] The implementation principle of this embodiment is as follows: During use, while placing the disc base of the toy on top of the tray 3, the first frame 8 and the second frame 11 are indirectly moved towards the outer edge of the disc base by the synchronous control of the first cylinder 6 and the two second cylinders 7, until the grinding roller 9 contacts the outer edge of the disc base. Simultaneously, the two rollers 13 also contact the outer edge of the disc base. Then, under the control of the holding cylinder 18, the holding plate 19 is indirectly moved downwards and stably presses the upper surface of the disc base. At this point, the overall shape appears as follows: Figure 3 The working status is shown;

[0035] Then, under the control of the start-up rotary motor 16, the gear 2 15 rotates slowly. Utilizing the meshing state of the gear 2 15 and the gear 1 14, and the limiting rotational support state of the fixed rod 2 and the two limiting discs 5 on the rotating sleeve 4, the rotating sleeve 4 rotates slowly, indirectly driving the grinding roller 9 and the two rollers 13 to make slow rotating sliding contact on the outer edge of the disc base. At the same time, while controlling the start-up of the grinding motor 10, the grinding roller 9 rotates rapidly (the rotation direction of the grinding roller 9 is set to be opposite to that of the rotating sleeve 4), thereby realizing the automatic deburring and grinding work on the outer edge of the disc base.

[0036] The positional distribution of the first cylinder 6, the grinding roller 9, and the two second cylinders 7 and the roller 13 allows the disc base to be positioned centrally between the tray 3 and the pressure plate 19, while also being effectively applicable to disc bases of different diameters. Furthermore, the height design of the grinding roller 9 and the roller 13 enables them to be effectively applied to disc bases of different thicknesses.

[0037] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. A deburring device for parts of a handmade toy, comprising a base plate (1), characterized in that: A fixing rod (2) is fixedly connected to the center of the top of the base plate (1). A tray (3) is fixedly connected to the top of the fixing rod (2). A rotating sleeve (4) is rotatably sleeved on the upper outer wall of the fixing rod (2). The upper and lower end faces of the rotating sleeve (4) slide in contact with the limiting discs (5). The two limiting discs (5) are fixedly sleeved on the upper outer wall of the fixing rod (2). A first cylinder (6) and two second cylinders (7) are respectively connected to the upper outer wall of the rotating sleeve (4). A first frame (8) is fixedly installed on the driving end of one side of the first cylinder (6). A grinding roller (9) slides in contact with the top of the first frame (8). A grinding motor (10) is fixedly installed on the inner side wall of the bottom of the first frame (8). The driving end of the grinding motor (10) is connected to the center of the bottom of the grinding roller (9) through the first rotating shaft. The first rotating shaft passes through the top of the first frame (8). The driving ends of the two second cylinders (7) are fixedly installed on the second frame (11). The top of the two second frames (11) are fixedly installed on the I-shaped shaft (12). The outer wall of the middle part of the two I-shaped shafts (12) is rotatably sleeved with a roller (13). The bottom of the rotating sleeve (4) is provided with a rotating component. The outside of the tray (3) is provided with a pressing component.

2. The deburring equipment for hand-made toy parts according to claim 1, characterized in that: The first cylinder (6) and the two second cylinders (7) are evenly distributed on the outer wall of the upper side of the rotating sleeve (4), and the non-driving ends of the first cylinder (6) and the two second cylinders (7) are fixedly installed on the outer surface of the rotating sleeve (4) by mounting bases.

3. The deburring equipment for hand-made toy parts according to claim 1, characterized in that: The rotating assembly includes a gear one (14) fixedly sleeved on the lower outer wall of the rotating sleeve (4), a gear two (15) meshing on one side end of the gear one (14), and a rotating motor (16) connected to the bottom of the gear two (15) through a second rotating shaft.

4. The deburring equipment for hand-made toy parts according to claim 3, characterized in that: The bottom of the rotary motor (16) is fixedly mounted with a support plate, and one side of the support plate is fixedly mounted on the outer surface of the fixing rod (2).

5. The deburring equipment for hand-made toy parts according to claim 1, characterized in that: The pressing assembly includes an L-shaped plate (17) fixedly installed on one side of the middle part of the base plate (1), a pressing cylinder (18) fixedly installed on one side of the top of the L-shaped plate (17), and a pressing plate (19) fixedly installed on the driving end of the pressing cylinder (18).

6. The deburring equipment for hand-made toy parts according to claim 5, characterized in that: The pressure plate (19) is located directly above the tray (3), and an anti-slip rubber pad is fixedly installed on the bottom of the pressure plate (19).

7. The deburring equipment for hand-made toy parts according to claim 1, characterized in that: A control panel (20) is fixedly installed at one corner of the top of the base plate (1), and support legs are fixedly installed at the four corners of the bottom of the base plate (1).