Super-hard abrasive belt with combined structure

By designing a combined structure superhard abrasive belt, the problems of easy abrasive shedding and low grinding efficiency in traditional abrasive belts have been solved, achieving high-precision and high-efficiency grinding results.

CN223643534UActive Publication Date: 2025-12-09KUNSHAN ANJICHANG GRINDING TECH CO LTD
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Patent Information

Application Number
CN202423301290.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2025-12-09
Estimated Expiration
2034-12-31

AI Technical Summary

Technical Problem

Traditional abrasive belts suffer from abrasive material detachment during grinding, low grinding efficiency, and poor heat dissipation, making it difficult to meet the demands of high-precision and high-efficiency machining.

Method used

A composite structure superhard abrasive belt was designed, including longitudinal raised strips and dovetail grooves evenly distributed on the base belt. The superhard abrasive layer is set on the top of the longitudinal raised strips. The lower surface of the base belt is provided with transverse reinforcing ribs and anti-slip textures. Drainage holes are provided in the grooves and at the bottom of the grooves. The base belt has inward rolled edges on both sides.

Benefits of technology

It improves the deformation and tensile strength of the abrasive belt, enhances grinding efficiency and precision, reduces the risk of abrasive shedding, ensures effective discharge of chips and coolant, guarantees the transmission stability and operational safety of the abrasive belt, and meets the requirements of high-precision and high-efficiency machining.

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Abstract

The utility model belongs to the technical field of abrasive tools, and particularly relates to a combined structure superhard abrasive belt which comprises a base belt, a plurality of longitudinal protruding strips are evenly distributed on the upper surface of the base belt in the length direction, the upper edges of the longitudinal protruding strips are in arc transition along the left side and the right side, and a groove is formed between every two adjacent longitudinal protruding strips. A plurality of drainage holes are formed in the bottom of the groove and penetrate through the base band; dovetail grooves are formed in the tops of the longitudinal protruding strips in the length direction. Due to the longitudinal protruding strips and the transverse reinforcing ribs, the deformation resistance and the tension resistance of the whole abrasive belt are improved, and the abrasive belt can adapt to high-speed and high-load grinding; the dovetail groove is used for fixing the superhard abrasive layer and combining with the abrasive surface of the saw-toothed abrasive strip, so that the grinding efficiency and precision are improved, and the risk of abrasive falling is reduced; the grooves and the drain holes are beneficial for discharging chippings and cooling liquid, and accumulation and slipping are prevented; due to the design of the anti-skid lines and the inner turned edges, the transmission stability, the operation safety and the operation balance of the abrasive belt are guaranteed.
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Description

Technical Field

[0001] This utility model relates to the field of abrasive tool technology, specifically to a combined structure superhard abrasive belt. Background Technology

[0002] In industrial processing, abrasive belts are a commonly used grinding tool, widely used in surface grinding and polishing of materials such as metal and wood. Traditional abrasive belts have a relatively simple structure, which easily leads to problems such as abrasive shedding, low grinding efficiency, and poor heat dissipation during grinding, making it difficult to meet the needs of high-precision and high-efficiency processing. Therefore, it is necessary to develop a composite structure superhard abrasive belt. Utility Model Content

[0003] The purpose of this section is to outline some aspects of the embodiments of this utility model and to briefly introduce some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of these documents; however, such simplifications or omissions should not be used to limit the scope of this utility model.

[0004] To solve the above-mentioned technical problems, according to one aspect of the present invention, the present invention provides the following technical solution:

[0005] A composite structure superhard abrasive belt includes a base belt, on the upper surface of which a plurality of longitudinal protrusions are evenly distributed along the length direction. The upper edge of the longitudinal protrusions transitions in an arc shape along the left and right sides, and a groove is formed between adjacent longitudinal protrusions.

[0006] The bottom of the groove is provided with multiple drainage holes, which penetrate the baseband.

[0007] The top of the longitudinal protrusion has a dovetail groove along its length, and the top of the dovetail groove is provided with an ultrahard abrasive layer.

[0008] As a preferred embodiment of the combined structure superhard abrasive belt described in this utility model, the surface of the superhard abrasive layer is a serrated abrasive strip, with the tips of the serrations facing the direction of movement of the belt.

[0009] As a preferred embodiment of the combined structure superhard abrasive belt described in this utility model, the lower surface of the base belt is provided with multiple transverse reinforcing ribs at equal intervals along the width direction, and the cross section of the transverse reinforcing ribs is triangular.

[0010] As a preferred embodiment of the combined structure superhard abrasive belt described in this utility model, the lower surface of the base belt between adjacent transverse reinforcing ribs is provided with anti-slip texture.

[0011] As a preferred embodiment of the combined structure superhard abrasive belt described in this utility model, the base belt has inward rolled edges on both sides, the inward rolled edges are arc-shaped, and the thickness of the inward rolled edges is less than the thickness of the base belt body.

[0012] The beneficial effects of this utility model are as follows: the longitudinal raised strips and transverse reinforcing ribs on the upper and lower parts of the base belt improve the overall deformation resistance and tensile strength of the abrasive belt, enabling it to adapt to high-speed and high-load grinding; the dovetail groove fixes the superhard abrasive layer and combines it with the abrasive surface of the serrated abrasive strip, which greatly improves grinding efficiency and precision, and also reduces the risk of abrasive falling off; the groove and drainage hole facilitate the discharge of debris and coolant, preventing accumulation and slippage; the anti-slip texture and inward rolled edge design ensure the stability of the abrasive belt transmission, operational safety and running balance, comprehensively optimizing the use effect of the abrasive belt in industrial processing and meeting the needs of high-precision and high-efficiency processing. Attached Figure Description

[0013] To more clearly illustrate the technical solutions of the embodiments of this utility model, the present utility model will be described in detail below with reference to the accompanying drawings and detailed embodiments. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:

[0014] Figure 1 This is a schematic diagram of the structure of this utility model;

[0015] Figure 2 This utility model Figure 1 A schematic diagram of the structure viewed from the side (upward angle);

[0016] Figure 3 This is a schematic diagram of the longitudinal protrusion strip of this utility model;

[0017] Figure 4 This is a schematic diagram of the structure of the dovetail groove, the superhard abrasive layer, and the serrated abrasive strip of this utility model. Detailed Implementation

[0018] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0019] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0020] Secondly, this utility model is described in detail with reference to the schematic diagrams. When describing the embodiments of this utility model, for ease of explanation, the cross-sectional views showing the device structure may be partially enlarged, not according to the usual scale. Furthermore, the schematic diagrams are merely examples and should not limit the scope of protection of this utility model. In addition, in actual manufacturing, the three-dimensional spatial dimensions of length, width, and depth should be included.

[0021] To make the objectives, technical solutions, and advantages of this utility model clearer, the embodiments of this utility model will be described in further detail below with reference to the accompanying drawings.

[0022] Please see Figures 1-4 The diagram shown is a structural schematic of an embodiment of a combined structure superhard abrasive belt according to this utility model. Please refer to [link / reference]. Figures 1-4 This paper provides a detailed introduction to a composite structure superhard abrasive belt.

[0023] A composite structure superhard abrasive belt includes a base belt 100. A plurality of longitudinal protrusions 101 are uniformly distributed along the length of the upper surface of the base belt 100. The upper edges of the longitudinal protrusions 101 transition in an arc shape on both sides, and grooves 102 are formed between adjacent longitudinal protrusions 101. The longitudinal protrusions 101 enhance the structural strength of the base belt 100, making it less prone to deformation during high-speed operation. Furthermore, the arc shape of the upper edges of the longitudinal protrusions 101 can guide the flow of debris during grinding, preventing debris accumulation from affecting the grinding effect.

[0024] The bottom of the groove 102 is provided with a plurality of drainage holes 103, which penetrate the base belt 100. During the use of the abrasive belt, especially in wet grinding conditions, the drainage holes 103 can drain the coolant or wastewater generated during grinding in time, preventing liquid from remaining on the abrasive belt and affecting the cutting performance of the abrasive. At the same time, it can also prevent the abrasive belt from slipping due to water accumulation, ensuring the stability of the grinding operation.

[0025] The top of the longitudinal protrusion 101 is provided with a dovetail groove 104 along its length. The top of the longitudinal protrusion 101 is adapted to the shape of the groove of the dovetail groove 104. A superhard abrasive layer 105 is provided on the top of the dovetail groove 104. The special shape of the dovetail groove 104 can make the superhard abrasive layer 105 more firmly embedded in the longitudinal protrusion 101, effectively preventing the abrasive from falling off under the action of grinding force and improving the service life of the abrasive belt. At the same time, since the abrasive layer is distributed on the top of the protrusion, it can exert a more complete grinding effect when in contact with the workpiece, thereby improving grinding efficiency.

[0026] The surface of the superhard abrasive layer 105 is formed by serrated abrasive strips 106, with the tips of the serrations facing the direction of movement of the abrasive belt. The serrated abrasive strips 106 increase the contact points between the superhard abrasive layer 105 and the workpiece, making the grinding sharper and enabling the rapid removal of excess material from the workpiece surface, thus improving machining accuracy. Moreover, with the tips of the serrations facing the direction of movement, they can also play a certain role in chip separation during grinding, further optimizing the chip removal effect.

[0027] The lower surface of the base belt 100 is provided with multiple transverse reinforcing ribs 107 at equal intervals along the width direction. The cross-section of the transverse reinforcing ribs 107 is triangular. The transverse reinforcing ribs 107 can enhance the transverse tensile strength of the base belt 100, prevent the abrasive belt from tearing when subjected to force in the width direction, and ensure the reliability of the abrasive belt in high-speed and high-load grinding operations. The triangular cross-section can provide good support strength and reduce the amount of material used, thereby reducing costs.

[0028] The lower surface of the base belt 100 between adjacent transverse reinforcing ribs 107 is provided with anti-slip texture 108; the anti-slip texture 108 can increase the friction between the sanding belt and the drive wheel and driven wheel, prevent the sanding belt from slipping during transmission, ensure the stable operation of the sanding belt, and thus ensure the continuity and precision of grinding.

[0029] The base belt 100 has inwardly rolled edges 109 on both sides. The inwardly rolled edges 109 are arc-shaped and their thickness is less than the thickness of the main body of the base belt 100. The arc-shaped inwardly rolled edges 109 can prevent the sanding belt from scratching operators or damaging surrounding equipment during installation and use. The thinner inwardly rolled edges 109 reduce the weight of the sanding belt edge without affecting the overall strength, which is conducive to maintaining the balance of the sanding belt when running at high speed, reducing vibration, and improving grinding quality.

[0030] Although the present invention has been described above with reference to embodiments, various modifications can be made and components can be replaced with equivalents without departing from the scope of the present invention. In particular, as long as there is no structural conflict, the features in the embodiments disclosed in this invention can be combined with each other in any way. The lack of an exhaustive description of these combinations in this specification is merely for the sake of brevity and resource conservation. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.

Claims

1. A composite structure superhard abrasive belt, characterized in that, Includes a baseband (100), on the upper surface of the baseband (100) a plurality of longitudinal protrusions (101) are evenly distributed along the length direction, the upper edge of the longitudinal protrusions (101) is arc-shaped transition along the left and right sides, and a groove (102) is formed between adjacent longitudinal protrusions (101). The bottom of the groove (102) is provided with a plurality of drainage holes (103), and the drainage holes (103) penetrate the base strip (100); The top of the longitudinal protrusion (101) is provided with a dovetail groove (104) along the length direction, and the top of the dovetail groove (104) is provided with an ultrahard abrasive layer (105).

2. The composite structure superhard abrasive belt as described in claim 1, characterized in that: The surface of the superhard abrasive layer (105) is a serrated abrasive strip (106), with the tips of the serrations facing the direction of movement of the abrasive belt.

3. The composite structure superhard abrasive belt as described in claim 1, characterized in that: The baseband (100) has multiple transverse reinforcing ribs (107) equidistantly arranged along the width direction on its lower surface, and the cross section of the transverse reinforcing ribs (107) is triangular.

4. The combined structure superhard abrasive belt as described in claim 3, characterized in that: The lower surface of the base strip (100) between adjacent transverse reinforcing ribs (107) is provided with anti-slip texture (108).

5. The composite structure superhard abrasive belt as described in claim 1, characterized in that: The baseband (100) has inward rolled edges (109) on both sides. The inward rolled edges (109) are arc-shaped and the thickness of the inward rolled edges (109) is less than the thickness of the main body of the baseband (100).