Efficient, energy-saving and environment-friendly solar panel machining mechanism

Abstract

The utility model discloses an efficient energy-saving environment-friendly solar panel processing mechanism, which relates to the technical field of solar panel processing and comprises a base, a supporting rod is fixedly mounted at the top of the base, a swing plate is fixedly mounted at the top of the supporting rod, a fixing seat is rotatably mounted on the side wall of the swing plate, and a clamping detection mechanism is fixedly mounted at the top of the fixing seat. The clamping detection mechanism comprises a limiting seat fixedly installed at the top of the fixing seat, a sliding block is slidably installed on the inner wall of the limiting seat, a supporting plate is fixedly installed at the top of the sliding block, a clamping plate is fixedly installed at the end of the supporting plate, and limiting plates are fixedly installed at the two ends of the clamping plate; according to the utility model, through the clamping detection mechanism and the angle adjusting mechanism, in-situ detection and immediate feedback of the solar panel are realized, and when the solar panel is detected to have a problem, the solar panel can be easily taken down to be overhauled, so that possible damage to the rotary mounting seat in the dismounting process is avoided.

Description

Technical Field

[0001] This utility model relates to the field of solar panel processing technology, specifically to a high-efficiency, energy-saving and environmentally friendly solar panel processing mechanism. Background Technology

[0002] Solar photovoltaic technology is a technology that converts solar energy into electrical energy. Its core lies in the photovoltaic effect. With the increasing awareness of environmental protection and the growing importance of renewable energy, the market demand for high-efficiency, energy-saving and environmentally friendly solar panels is constantly increasing. Not only residential users, but also industrial and commercial users and power companies are increasing their investment and procurement of solar power generation.

[0003] In the existing high-efficiency, energy-saving and environmentally friendly solar panel processing flow, the photoelectric conversion efficiency is usually tested only after the solar panel and the rotating mounting base are installed. However, when the test results show that the solar panel has performance problems, it needs to be removed from the rotating mounting base for repair or disposal at the factory.

[0004] This disassembly process often causes varying degrees of damage to the rotating mounting base, such as wear, loosening, or deformation. This damage not only affects the subsequent use of the rotating mounting base but may also increase additional maintenance costs and time.

[0005] In view of the above, this application is hereby submitted. Utility Model Content

[0006] The purpose of this utility model is to provide a high-efficiency, energy-saving and environmentally friendly solar panel processing mechanism to solve the problems mentioned in the background art.

[0007] To solve the above-mentioned technical problems, this utility model provides a high-efficiency, energy-saving and environmentally friendly solar panel processing mechanism, including a base, a support rod fixedly installed on the top of the base, a swing plate fixedly installed on the top of the support rod, a fixed seat rotatably installed on the side wall of the swing plate, and a clamping and detection mechanism fixedly installed on the top of the fixed seat;

[0008] The clamping and detection mechanism includes a limiting seat fixedly installed on the top of the fixed base. A slider is slidably installed on the inner wall of the limiting seat. A support plate is fixedly installed on the top of the slider. A clamping plate is fixedly installed at the end of the support plate. Limiting plates are fixedly installed at both ends of the clamping plate. A pressing block is slidably installed on the side wall of the slider. An electrical connection hole is opened on the top of the pressing block. An electric wire is provided on the inner wall of the electrical connection hole. A base is fixedly connected to the end of the electric wire.

[0009] Furthermore, a slot is provided on the side of the slider near the lower pressure block, and a card plate is slidably installed on the inner wall of the slot, with the side wall of the card plate being fixedly connected to the lower pressure block.

[0010] Furthermore, the inner wall of the limiting seat is provided with a sliding groove, and a slide bar is slidably installed on the inner wall of the sliding groove. The slide bar is fixedly installed on the side wall of the slider.

[0011] Furthermore, an angle adjustment mechanism is fixedly installed on the top of the base;

[0012] The angle adjustment mechanism includes a motor 1 fixedly mounted on the top of the base. A lead screw is fixedly mounted on the drive end of the motor 1. A fixing plate 1 and a fixing plate 2 are rotatably mounted on both ends of the lead screw. A fixing rod is fixedly mounted on the side wall of the fixing plate 1 near the motor 1. A swing plate is fixedly mounted on the top of the fixing rod. A support rod is fixedly mounted on the bottom of the end of the swing plate away from the fixing rod. A rotating shaft is fixedly mounted on the bottom of the support rod. The rotating shaft is fixedly mounted on the drive end of the motor 2. A fixing block is fixedly mounted on the side wall of the swing plate. A connecting shaft is rotatably mounted on the inner wall of the fixing block. A gear is fixedly mounted on the outer wall of the connecting shaft. The gear meshes with the lead screw.

[0013] Furthermore, a fixing seat is fixedly installed on the outer wall of both ends of the connecting shaft, and a connecting column is fixedly installed on the top of the fixing seat. The top of the connecting column is fixedly connected to the bottom of the limiting seat.

[0014] Furthermore, the inner walls of the clamping plate and the limiting plate are provided with grooves, and the inner walls of the grooves are provided with rubber pads.

[0015] Furthermore, a storage battery is installed inside the base, and the storage battery is electrically connected to motor one and motor two.

[0016] Compared with the prior art, the beneficial effects of this utility model are: by using the clamping detection mechanism and the angle adjustment mechanism, in-situ detection and real-time feedback of the solar panel are realized. When a problem is detected in the solar panel, it can be easily removed for repair, avoiding possible damage to the rotating mounting base during disassembly. Attached Figure Description

[0017] Figure 1 A schematic diagram of the front structure of a high-efficiency, energy-saving and environmentally friendly solar panel processing mechanism;

[0018] Figure 2 An exploded structural diagram of a clamping and testing mechanism for a high-efficiency, energy-saving, and environmentally friendly solar panel processing mechanism;

[0019] Figure 3 This is a schematic diagram of the angle adjustment mechanism of a high-efficiency, energy-saving and environmentally friendly solar panel processing mechanism.

[0020] In the diagram: 1. Base; 2. Motor 1; 3. Motor 2; 4. Support rod; 5. Swing plate; 6. Fixed seat; 7. Limiting seat; 8. Lower pressure block; 9. Power connection hole; 10. Support plate; 11. Clamping plate; 12. Limiting plate; 13. Groove; 14. Slider; 15. Rotating shaft; 16. Fixed rod; 17. Fixed plate 1; 18. Fixed plate 2; 19. Lead screw; 20. Connecting shaft; 21. Fixed block; 22. Gear; 23. Connecting column; 24. Sliding bar; 25. Slide groove; 26. Clamping plate; 27. Wire; 28. Clamping slot. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figure 1 - Figure 3 This utility model provides a technical solution: a high-efficiency, energy-saving and environmentally friendly solar panel processing mechanism, including a base 1, a support rod 4 fixedly installed on the top of the base 1, a swing plate 5 fixedly installed on the top of the support rod 4, a fixed seat 6 rotatably installed on the side wall of the swing plate 5, and a clamping and detection mechanism fixedly installed on the top of the fixed seat 6.

[0023] The clamping and detection mechanism includes a limiting seat 7 fixedly installed on the top of the fixed seat 6. A slider 14 is slidably installed on the inner wall of the limiting seat 7. A support plate 10 is fixedly installed on the top of the slider 14. A clamping plate 11 is fixedly installed at the end of the support plate 10. Limiting plates 12 are fixedly installed at both ends of the clamping plate 11. A lowering block 8 is slidably installed on the side wall of the slider 14. A power connection hole 9 is opened on the top of the lowering block 8. A wire 27 is provided on the inner wall of the power connection hole 9. The end of the wire 27 is fixedly connected to the base 1.

[0024] It should be noted that: the slider 14 slides on the inner wall of the limiting seat 7. When the weight of the solar panel acts on the lower pressure block 8, the slider 14 will slide along the inner wall of the limiting seat 7, thereby driving the support plate 10 and the clamping plate 11 to move and clamp the solar panel.

[0025] Furthermore, since the wire 27 is fixed, it will not move with the movement of the mechanism. The length of the wire 27 is longer than the height of the overall device to allow the pressure block 8 to move within a certain range.

[0026] Please see Figure 2 The slider 14 has a slot 28 on the side near the lower pressure block 8, and a card plate 26 is slidably installed on the inner wall of the slot 28. The side wall of the card plate 26 is fixedly connected to the lower pressure block 8.

[0027] It should be noted that when the mechanism is not subjected to external force, both the lower pressure block 8 and the slider 14 are in a stationary state. At this time, the clamping plate 26 is located in the slot 28 and maintains a certain gap with the inner wall of the slot 28 to ensure smooth sliding. When the solar panel is placed on the clamping and detection mechanism, its weight will act on the lower pressure block 8. After the lower pressure block 8 is subjected to downward pressure, it will move downward along the side wall of the slider 14. At the same time, the clamping plate 26 will also slide in the slot 28 as the lower pressure block 8 moves, thereby pulling the slider 14 down to the lower pressure block 8.

[0028] Furthermore, the slot 28 provides a clear sliding path for the card plate 26, enabling the pressing block 8 to move along a preset direction, avoiding unnecessary lateral movement or rotation, and ensuring the motion accuracy of the mechanism.

[0029] Please see Figure 2 The limit seat 7 has a groove 25 on its inner wall, and a slide bar 24 is slidably installed on the inner wall of the groove 25. The slide bar 24 is fixedly installed on the side wall of the slider 14.

[0030] It should be noted that the connection between the slider 24 and the groove 25 provides a precise guiding function for the slider 14, so that when the pressure block 8 moves downward, the slider 14 can move stably in the direction of the pressure block 8.

[0031] Please see Figure 3 The base 1 has an angle adjustment mechanism fixedly installed on its top.

[0032] The angle adjustment mechanism includes a motor 2 fixedly mounted on the top of the base 1. A lead screw 19 is fixedly mounted on the drive end of the motor 2. Fixed plates 17 and 18 are rotatably mounted on both ends of the lead screw 19. A fixed rod 16 is fixedly mounted on the side wall of the fixed plate 17 near the motor 2. A swing plate 5 is fixedly mounted on the top of the fixed rod 16. A support rod 4 is fixedly mounted on the bottom of the end of the swing plate 5 away from the fixed rod 16. A rotating shaft 15 is fixedly mounted on the bottom of the support rod 4. The rotating shaft 15 is fixedly mounted on the drive end of the motor 2. A fixed block 21 is fixedly mounted on the side wall of the swing plate 5. A connecting shaft 20 is rotatably mounted on the inner wall of the fixed block 21. A gear 22 is fixedly mounted on the outer wall of the connecting shaft 20. The gear 22 meshes with the lead screw 19.

[0033] It should be noted that when the horizontal angle of the swing plate 5 needs to be adjusted, motor 2 is started. Motor 2 drives the lead screw 19 to rotate. Due to the meshing connection between the gear 22 and the lead screw 19, the gear 22 will drive the connecting shaft 20 and the fixed block 21 to move together. Since the fixed block 21 is fixedly installed on the side wall of the swing plate 5, the swing plate 5 will rotate around the axis of the fixed rod 16, thereby realizing the adjustment of the horizontal angle.

[0034] Furthermore, when it is necessary to adjust the vertical angle of the swing plate 5, the second motor 3 is started, and the second motor 3 drives the rotating shaft 15 to rotate. Since the rotating shaft 15 is fixedly installed at the bottom of the support rod 4, the support rod 4 will rotate around the axis of the second motor 3. Since the swing plate 5 is fixedly installed at the top of the support rod 4, the swing plate 5 will adjust its vertical angle accordingly.

[0035] Please see Figure 3 The connecting shaft 20 has a fixed base 6 fixedly installed on the outer wall at both ends, and a connecting column 23 fixedly installed on the top of the fixed base 6. The top of the connecting column 23 is fixedly connected to the bottom of the limiting seat 7.

[0036] Please see Figure 2 The clamping plate 11 and the limiting plate 12 have grooves 13 on their inner walls, and rubber pads are provided on the inner walls of the grooves 13.

[0037] It should be noted that the rubber pad has a certain degree of elasticity and friction, which can fit tightly against the side wall of the solar panel to prevent it from slipping or loosening during operation.

[0038] Please see Figure 1 The base 1 contains a battery, which is electrically connected to motor 1 2 and motor 2 3.

[0039] It should be noted that by using battery power at night and monitoring the motor's operating status, the photoelectric conversion efficiency accumulated by the solar panel during the day can be indirectly assessed.

[0040] Working principle: The solar panel to be tested is placed on the surface of the lower pressure block 8 of the mechanism, and the power connection wire of the solar panel is connected to the wire 27 inside the mechanism through the power connection hole 9, thereby establishing an electrical connection between the solar panel and the storage battery. The weight of the solar panel itself will drive the lower pressure block 8 to move downward. As the lower pressure block 8 descends, the two sliders 14 drive the support plate 10 and the clamping plate 11 to move towards the solar panel. The clamping plate 11 and the limiting plate 12 work together to achieve a stable clamping of the solar panel. Subsequently, the solar panel will be irradiated by sunlight and undergo photoelectric conversion. The electrical energy generated in this process is transmitted to the storage battery inside the base 1 through the wire 27. The storage battery is responsible for storing this electrical energy and providing power support for motor 1 2 and motor 2 3. Then, the angle adjustment mechanism will drive the clamping and detection mechanism to adjust the angle so that the solar panel can always keep the angle of sunlight consistent, thereby maximizing the absorption of solar energy. If the solar panel fails to move normally and adjust the angle, it means that the solar panel has reduced photoelectric conversion efficiency or mechanical failure. At this time, the solar panel can be repaired or replaced.

Claims

1. A high-efficiency, energy-saving, and environmentally friendly solar panel processing mechanism, comprising a base (1), characterized in that: A support rod (4) is fixedly installed on the top of the base (1), a swing plate (5) is fixedly installed on the top of the support rod (4), a fixed seat (6) is rotatably installed on the side wall of the swing plate (5), and a clamping detection mechanism is fixedly installed on the top of the fixed seat (6). The clamping and detection mechanism includes a limiting seat (7) fixedly installed on the top of the fixed seat (6). A slider (14) is slidably installed on the inner wall of the limiting seat (7). A support plate (10) is fixedly installed on the top of the slider (14). A clamping plate (11) is fixedly installed at the end of the support plate (10). Limiting plates (12) are fixedly installed at both ends of the clamping plate (11). A pressing block (8) is slidably installed on the side wall of the slider (14). An electric connection hole (9) is opened on the top of the pressing block (8). An electric wire (27) is provided on the inner wall of the electric connection hole (9). A base (1) is fixedly connected to the end of the electric wire (27).

2. The high-efficiency, energy-saving, and environmentally friendly solar panel processing mechanism as described in claim 1, characterized in that: The slider (14) has a slot (28) on the side near the lower pressure block (8), and a card plate (26) is slidably installed on the inner wall of the slot (28). The side wall of the card plate (26) is fixedly connected to the lower pressure block (8).

3. The high-efficiency, energy-saving, and environmentally friendly solar panel processing mechanism as described in claim 1, characterized in that: The inner wall of the limiting seat (7) is provided with a sliding groove (25), and a slide bar (24) is slidably installed on the inner wall of the sliding groove (25). The slide bar (24) is fixedly installed on the side wall of the slider (14).

4. The high-efficiency, energy-saving, and environmentally friendly solar panel processing mechanism as described in claim 1, characterized in that: An angle adjustment mechanism is fixedly installed on the top of the base (1); The angle adjustment mechanism includes a motor (2) fixedly installed on the top of the base (1). A lead screw (19) is fixedly installed on the drive end of the motor (2). A fixing plate (17) and a fixing plate (18) are rotatably installed on both ends of the lead screw (19). A fixing rod (16) is fixedly installed on the side wall of the fixing plate (17) near the motor (2). A swing plate (5) is fixedly installed on the top of the fixing rod (16). A support rod (4) is fixedly installed at the bottom of the end of the swing plate (5) away from the fixing rod (16). A rotating shaft (15) is fixedly installed at the bottom of the support rod (4). The rotating shaft (15) is fixedly installed on the drive end of the motor (3). A fixing block (21) is fixedly installed on the side wall of the swing plate (5). A connecting shaft (20) is rotatably installed on the inner wall of the fixing block (21). A gear (22) is fixedly installed on the outer wall of the connecting shaft (20). The gear (22) meshes with the lead screw (19).

5. The high-efficiency, energy-saving, and environmentally friendly solar panel processing mechanism as described in claim 4, characterized in that: The connecting shaft (20) has a fixed seat (6) fixedly installed on the outer wall at both ends. A connecting column (23) is fixedly installed on the top of the fixed seat (6). The top of the connecting column (23) is fixedly connected to the bottom of the limiting seat (7).

6. The high-efficiency, energy-saving, and environmentally friendly solar panel processing mechanism as described in claim 1, characterized in that: The inner walls of the clamping plate (11) and the limiting plate (12) are provided with grooves (13), and the inner walls of the grooves (13) are provided with rubber pads.

7. The high-efficiency, energy-saving, and environmentally friendly solar panel processing mechanism as described in claim 1, characterized in that: The base (1) is equipped with a storage battery, which is electrically connected to motor one (2) and motor two (3).

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