Granulator for polyethylene wax production

By introducing a limiting side plate and a push plate design into the production of polyethylene wax, combined with a servo motor drive, the offset and pushing problems in the polyethylene wax pelletizing process are solved, achieving efficient and precise cutting and pushing, and improving product quality and consistency.

CN223643998UActive Publication Date: 2025-12-09江苏立彩高分子材料有限公司
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Patent Information

Application Number
CN202422981322.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-03
Publication Date
2025-12-09
Estimated Expiration
2034-12-03

AI Technical Summary

Technical Problem

The existing polyethylene wax production process lacks a precise limiting mechanism, which makes it easy for the pellets to deviate during pelleting. Furthermore, the lack of an automatic pushing function affects product quality and consistency.

Method used

A pelletizer including a limiting side plate, a push plate, and a pressure plate was designed. The precise positioning and automatic pushing of polyethylene wax are achieved through a bidirectional lead screw and a servo motor. Combined with a cylinder-driven cutter and pressure plate, the cutting accuracy and uniformity are ensured.

Benefits of technology

It achieves stable positioning and automatic pushing of polyethylene wax during pelleting, improving cutting precision and accuracy, ensuring uniformity of pellet shape and size, and reducing inconsistencies caused by manual operation.

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Abstract

The utility model discloses a granulator for polyethylene wax production, which comprises a machine body, a bidirectional lead screw is arranged at the lower part in the machine body, a limiting side plate is arranged above a mounting plate, a rotating motor is arranged on the side wall in the machine body, a push plate is arranged on one side of a connecting rod, and a vertical frame is arranged on the top surface of one side of the machine body. An air cylinder is arranged on the top face of the vertical frame, a supporting plate is arranged at the bottom of the vertical frame, and a discharging plate is arranged on the inclined lower portion of one side of the machine body. Through the arrangement of the limiting side plates and the push plate, the two limiting side plates can limit the two sides of polyethylene wax, so that the polyethylene wax is limited in a preset path in the pelletizing process, deviation of the polyethylene wax is avoided, the polyethylene wax can be stably pushed in the pelletizing process due to the arrangement of the push plate, and the polyethylene wax pelletizing efficiency is improved. And through the movement of the push plate, the polyethylene wax can be pushed into the pelletizing area, so that the whole production process is more efficient and orderly.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of polyethylene wax granulation, and particularly relates to a granulator for polyethylene wax production. BACKGROUND

[0002] Polyethylene wax (PE wax), also known as high molecular wax or polyethylene wax, is an important chemical material. In the production process, the material is plasticized and extruded into a sheet or a strip by an extruder. The extruded polyethylene wax is then cut into granules by a granulator after air cooling or water cooling. Cutting into granules not only ensures the uniformity of the polyethylene wax, but also allows for flexible adjustment according to the needs of different application fields, such as changing the size and shape of the granules. More importantly, granular polyethylene wax is easier to mix uniformly with other additives, thereby improving the overall performance of the product.

[0003] In the existing polyethylene wax cutting process, manual assistance may be required to limit and fix the position of the polyethylene wax to ensure the accuracy and efficiency of the cutting. In the existing polyethylene wax cutting process, manual assistance may be required to continuously push the polyethylene wax to the cutting area. Manual pushing may result in uneven distribution of the polyethylene wax during the pushing process, affecting the uniformity and quality of the cutting.

[0004] For example, the extruder cutting device disclosed in the patent with the publication number CN219153410U is applied to a polyethylene wax production system. When the polyethylene wax in this patent is cut by the cutting knife, it lacks an accurate limiting mechanism, which causes the polyethylene wax to easily deviate during the cutting process, affecting the quality and consistency of the product. Moreover, it does not have the function of automatically pushing the polyethylene wax to the cutting area, mainly relying on manual operation. However, manual pushing not only requires a lot of time and manpower, but also may cause inconsistencies in manual operation, resulting in differences in cutting size and shape, and affecting the quality of the final product.

[0005] Therefore, it is necessary to invent a granulator for polyethylene wax production to solve the above problems. UTILITY MODEL CONTENT

[0006] The utility model aims to provide a granulator for polyethylene wax production to solve the problem of lacking an accurate limiting mechanism in the technology, which causes the polyethylene wax to easily deviate during the cutting process and does not have the function of automatically pushing the polyethylene wax to the cutting area.

[0007] In order to achieve the above object, the utility model provides the following technical scheme: A granulator for polyethylene wax production, including body, limit side plate, push plate and pressing plate, the below of body inside is provided with two -way screw rod, the upper and lower ends of two -way screw rod are provided with guide rod, be provided with moving seat between two -way screw rod and guide rod, the top of moving seat is provided with mounting plate, the top of mounting plate is provided with limit side plate, the inside lateral wall of body is provided with rotating electrical machine, one side of the top of body inside is provided with reciprocating screw rod, the other side of the top of body inside is provided with sliding rod, reciprocating screw rod and sliding rod all are provided with sliding sleeve, the fixed connection of sliding sleeve has connecting rod, the side of connecting rod is provided with push plate, the side top surface of body is provided with stand, the top surface of stand is provided with pneumatic cylinder, the bottom of stand is provided with support plate, the oblique below of body one side is provided with blanking plate.

[0008] Preferably, the two-way screw rod is provided with two, one end of the two two-way screw rods is provided with a belt drive mechanism, the belt drive mechanism is composed of a driving wheel, a driven wheel and a belt, and the belt is tensioned on the driving wheel and the driven wheel, and the belt drive mechanism ensures the synchronous movement of the two two-way screw rods.

[0009] Preferably, the other end of one of the two-way screw rods is connected with a servo motor through the body side wall, the servo motor is located outside the body side wall, and the other end of the other two-way screw rod is rotatably connected to the body side wall. The servo motor provides accurate and controllable driving force, and the accurate control of the other two-way screw rod can be realized by connecting the other end of one of the two-way screw rods.

[0010] Preferably, the limit side plate is provided with two, the two limit side plates are located above the body platform, and the two limit side plates are symmetrically arranged about the center of the body, so that the polyethylene wax can not deviate from the predetermined path during the cutting process.

[0011] Preferably, the reciprocating screw rod and the rotating motor output end are connected through a second belt drive mechanism, the second belt drive mechanism is composed of a driving wheel, a driven wheel and a belt, and the belt is tensioned on the driving wheel and the driven wheel, and the rotating motor drives the reciprocating screw rod to rotate through the second belt drive mechanism, realizing the reciprocating movement of the push plate.

[0012] Preferably, the sliding sleeve is provided with two, one of the sliding sleeves is threadedly connected with the reciprocating screw rod, and the other sliding sleeve is slidably connected with the sliding rod, so as to ensure the stable movement of the push plate in the horizontal direction.

[0013] Preferably, the two gas cylinders are connected to the top surface of the support plate, and the two gas cylinders can move the support plate, the cutter and the pressing plate up and down as needed, so that the material can be accurately cut and pressed.

[0014] Preferably, the lower side of the support plate is provided with a cutter, and the other lower side of the support plate is provided with a pressing plate, and the bottom surface of the pressing plate is provided with a foam pad.

[0015] In the above technical solution, the technical effects and advantages of the utility model are provided.

[0016] 1. By the setting of the limiting side plate and the push plate, the two limiting side plates can limit the two sides of the polyethylene wax, so that the polyethylene wax is limited in the predetermined path during the cutting process, and the offset of the polyethylene wax is avoided, and the setting of the push plate enables the polyethylene wax to be stably pushed during the cutting process.

[0017] 2. By the setting of the pressing plate, the pressing plate can uniformly press one end of the polyethylene wax cutting, and the foam pad on the bottom surface of the pressing plate can reduce the direct impact of the pressing plate on the polyethylene wax during the pressing process. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 It is a schematic diagram of the overall structure of the utility model;

[0020] Figure 3 It is a schematic diagram of the overall structure of the utility model;

[0021] Figure 4 It is a schematic diagram of the overall structure of the utility model;

[0022] Figure 5 It is a schematic diagram of the overall structure of the utility model;

[0023] Marking of the drawings:

[0024] 1, body; 2, bidirectional screw; 3, guide rod; 4, servo motor; 5, No. 1 belt transmission mechanism; 6, moving seat; 7, mounting plate; 8, limit side plate; 9, rotary motor; 10, No. 2 belt transmission mechanism; 11, reciprocating screw; 12, sliding rod; 13, sliding sleeve; 14, connecting rod; 15, push plate; 16, stand; 17, air cylinder; 18, support plate; 19, cutter; 20, pressing plate; 21, blanking plate. DETAILED DESCRIPTION

[0025] In order for those skilled in the art to better understand the technical scheme of the utility model, the utility model will be further described in detail below with reference to the drawings.

[0026] The utility model provides a kind of prilling machine for polyethylene wax production as Figures 1-5 As shown in a kind of prilling machine for polyethylene wax production, including body 1, limit side plate 8, push plate 15 and pressing plate 20, the lower portion in body 1 inside is provided with bidirectional screw 2, the upper and lower ends of bidirectional screw 2 are provided with guide rod 3, and moving seat 6 is provided between bidirectional screw 2 and guide rod 3, the upper portion of moving seat 6 is provided with mounting plate 7, and the upper portion of mounting plate 7 is provided with limit side plate 8, the inner wall of body 1 is provided with rotary motor 9, one side of the upper portion in body 1 inside is provided with reciprocating screw 11, the other side of the upper portion in body 1 inside is provided with sliding rod 12, and sliding sleeve 13 is provided on reciprocating screw 11 and sliding rod 12, connecting rod 14 is fixedly connected on sliding sleeve 13, and the side of connecting rod 14 is provided with push plate 15, the top surface of the side of body 1 is provided with stand 16, the top surface of stand 16 is provided with air cylinder 17, the bottom of stand 16 is provided with support plate 18, and the oblique lower portion of the side of body 1 is provided with blanking plate 21.

[0027] Two bidirectional screws 2 are provided, one end between two bidirectional screws 2 is provided with No. 1 belt transmission mechanism 5, No. 1 belt transmission mechanism 5 is composed of one driving wheel, one driven wheel and belt, and the belt is tensioned on the driving wheel and the driven wheel, the other end of one of bidirectional screw 2 is connected with servo motor 4 by penetrating the side wall of body 1, servo motor 4 is located on the outer side wall of body 1, and the other end of the other bidirectional screw 2 is rotatably connected on the side wall of body 1, two limit side plates 8 are provided, two limit side plates 8 are located above the top surface of body 1, and two limit side plates 8 are mutually central symmetrical about body 1.

[0028] The end of two bidirectional screws 2 realizes synchronous transmission through No. 1 belt transmission mechanism 5, and two limit side plates 8 can be moved and adjusted under the action of two bidirectional screws 2, so that the movement range of the to-be-cut granular polyethylene wax is limited by the design of two limit side plates 8, the movement range of polyethylene wax in the cutting process is limited, and it is ensured that polyethylene wax does not deviate from the predetermined path.

[0029] The reciprocating screw 11 is connected between the output end of the rotary motor 9 and the second belt transmission mechanism 10, the second belt transmission mechanism 10 is composed of a driving wheel, a driven wheel and a belt, and the belt is tensioned on the driving wheel and the driven wheel, the sleeve 13 is provided with two, one of which is in threaded connection between the reciprocating screw 11 and the other is in sliding connection between the sliding rod 12, the cylinder 17 is provided with two, the output ends of the two cylinders 17 are connected with the top surface of the supporting plate 18, one side below the supporting plate 18 is provided with a cutter 19, the other side below the supporting plate 18 is provided with a pressing plate 20, and the bottom surface of the pressing plate 20 is provided with a foam pad.

[0030] The reciprocating screw 11 is rotated under the action of the rotary motor 9 and the second belt transmission mechanism 10, and can drive the push plate 15 to move stably in the horizontal direction in cooperation with the sliding rod 12, so that the push plate 15 can continuously push the polyethylene wax to the cutting area, and under the action of the push plate 15, the polyethylene wax is stably pushed to the area where the cutter 19 and the pressing plate 20 are located, so that the subsequent cutting and pressing process is prepared.

[0031] The utility model discloses a working principle:

[0032] Referring to the drawings in the specification Figures 1-5 When using the utility model, first, the polyethylene wax that needs to be cut is placed on the table top of the machine body 1, then the servo motor 4 is started, the servo motor 4 drives the two bidirectional screws 2 to rotate synchronously through the first belt transmission mechanism 5, along with the rotation of the bidirectional screw 2, the moving seat 6 moves along the guide rod 3 on both sides of the table top of the machine body 1, so that the mounting plate 7 and the limiting side plate 8 are adjusted in position, according to the size and quantity demand of the polyethylene wax, the spacing between the two limiting side plates 8 is adjusted, and the polyethylene wax can be uniformly distributed between the limiting side plates 8 to limit the flow range of the polyethylene wax material, then the rotary motor 9 is started, the rotary motor 9 drives the reciprocating screw 11 to rotate through the second belt transmission mechanism 10, the rotation of the reciprocating screw 11 causes the sleeve 13 to move horizontally on the reciprocating screw 11 and the sliding rod 12, the movement of the sleeve 13 drives the push plate 15 to move through the connecting rod 14, so that the polyethylene wax material is pushed to the direction of the discharge plate 21.

[0033] When the polyethylene wax material is pushed to the lower side of the pressing plate 20, the cylinder 17 is started, the output end of the cylinder 17 pushes the supporting plate 18 to move downward, and then drives the cutter 19 and the pressing plate 20 to act downward, the cutter 19 is responsible for cutting the polyethylene wax material into granular shape, and the pressing plate 20 ensures that the material keeps close contact during the cutting process, avoids the scattering of the particles, and the cut polyethylene wax particles are discharged from the machine body 1 through the discharge plate 21, the polyethylene wax particles discharged from the discharge plate 21 are collected and subjected to necessary subsequent treatment.

Claims

1. A granulator for polyethylene wax production comprising a machine body (1), a limiting side plate (8), a push plate (15) and a pressing plate (20), characterized in that: The lower part of the machine body (1) is provided with a bidirectional screw (2), the upper and lower ends of the bidirectional screw (2) are provided with guide rods (3), the bidirectional screw (2) and the guide rods (3) are provided with a moving seat (6), the upper part of the moving seat (6) is provided with a mounting plate (7), the upper part of the mounting plate (7) is provided with a limiting side plate (8), the inner side wall of the machine body (1) is provided with a rotary motor (9), one side of the upper part of the machine body (1) is provided with a reciprocating screw (11), the other side of the upper part of the machine body (1) is provided with a sliding rod (12), the reciprocating screw (11) and the sliding rod (12) are both provided with a sliding sleeve (13), the sliding sleeve (13) is fixedly connected with a connecting rod (14), one side of the connecting rod (14) is provided with a push plate (15), one side of the top surface of the machine body (1) is provided with a stand (16), the top surface of the stand (16) is provided with a pneumatic cylinder (17), the bottom of the stand (16) is provided with a supporting plate (18), and the oblique lower part of one side of the machine body (1) is provided with a discharging plate (21).

2. A granulator for polyethylene wax production according to claim 1, characterized in that: The bidirectional screw (2) is provided with two, and one end of the two bidirectional screws (2) is provided with a belt transmission mechanism (5), the belt transmission mechanism (5) is composed of a driving wheel, a driven wheel and a belt, and the belt is tensioned on the driving wheel and the driven wheel.

3. A granulator for polyethylene wax production according to claim 2, characterized in that: The other end of one of the bidirectional screws (2) penetrates through the side wall of the machine body (1) and is connected with a servo motor (4), and the servo motor (4) is located outside the side wall of the machine body (1). The other end of the other bidirectional screw (2) is rotatably connected to the side wall of the machine body (1).

4. A granulator for polyethylene wax production as claimed in claim 1, wherein: The limiting side plate (8) is provided with two, and the two limiting side plates (8) are located above the table top of the machine body (1), and the two limiting side plates (8) are centrally symmetric about the machine body (1).

5. A pelletizer for polyethylene wax production as claimed in claim 1, wherein: The reciprocating screw (11) and the output end of the rotary motor (9) are connected through a second belt transmission mechanism (10), the second belt transmission mechanism (10) is composed of a driving wheel, a driven wheel and a belt, and the belt is tensioned on the driving wheel and the driven wheel.

6. A pelletizer for polyethylene wax production as claimed in claim 1, wherein: The sliding sleeve (13) is provided with two, one of which is threadedly connected with the reciprocating screw (11), and the other is slidably connected with the sliding rod (12).

7. A pelletizer for polyethylene wax production as claimed in claim 1, wherein: The pneumatic cylinder (17) is provided with two, and the output ends of the two pneumatic cylinders (17) are connected with the top surface of the supporting plate (18).

8. A granulator for polyethylene wax production according to claim 7, characterized in that: The lower side of the supporting plate (18) is provided with a cutter (19), and the other side of the lower part of the supporting plate (18) is provided with a pressing plate (20), and the bottom surface of the pressing plate (20) is provided with a foam pad.

Citation Information

Patent Citations

  • Extruder cutting device applied to polyethylene wax production system

    CN219153410U