Automatic texture embossing device for PVC ground mat surface treatment

Abstract

The utility model provides an automatic texture embossing device for PVC (polyvinyl chloride) ground mat surface treatment, which is characterized in that side edge racks are fixedly mounted at two ends of the surface of a stable foundation plate, top support bodies are fixedly mounted at the tops of the side edge racks, and guide pillars are fixedly mounted on the side edge racks; an extension frame is fixedly installed on the outer side of the high-frequency heating system, and the high-frequency heating system is slidably installed on the guide column through the extension frame. The hydraulic system is fixedly installed in the top supporting body, and a high-frequency heating system is fixedly installed below the hydraulic system. The placement structure is fixedly mounted in the middle of the surface of the stable foundation plate, and the pattern mold structure is fixedly mounted on the ground on one side of the stable foundation plate; due to the arrangement of the placing structure and the pattern mold structure, the automation degree is high, the pattern mold does not need to be manually replaced, a large amount of manual participation is not needed, pattern pressing is uniform, and continuous large-batch production can be achieved.

Description

TECHNICAL FIELD

[0001] The utility model relates to PVC ground mat technical field especially relates to a kind of automatic texture embossing device for PVC ground mat surface treatment. BACKGROUND

[0002] With the continuous development of industrial production and the progress of automation technology, PVC ground mat is more and more widely used in daily life and industrial production, PVC ground mat is widely used in family, commerce and industrial field because of its wear resistance, antiskid, compression resistance and other characteristics, become an important ground decoration material, in order to improve the aesthetic and functionality of PVC ground mat, embossing treatment of surface texture becomes an indispensable part in production process.

[0003] In traditional PVC ground mat surface treatment process, manual or semi-automatic way is usually used for texture embossing, these processes usually rely on manual operation or simple mechanical system to press mould to mat surface, through high temperature heating to soften mat surface, to form texture, this kind of traditional method has certain limitation in production efficiency, texture precision and equipment stability etc.

[0004] Firstly, traditional embossing process relies on manual operation or complex mechanical device to replace and adjust mould, cannot quickly respond to the demand of different specifications, pattern, lead to low production efficiency;Secondly, due to inaccurate equipment adjustment, often lead to uneven texture pressing, affect product quality, even appear mat surface misregistration or damage condition;In addition, the structure design of existing equipment is relatively complex, maintenance and operation difficulty is greater, lead to the stability of equipment is poor, failure rate is higher, affect the continuity and reliability of production.

[0005] Therefore, it is necessary to invent an automatic texture embossing device for PVC ground mat surface treatment. UTILITY MODEL CONTENT

[0006] To address the aforementioned technical problems, this utility model provides an automated texture embossing device for PVC floor mat surface treatment. This addresses the issues of existing automated texture embossing devices for PVC floor mat surface treatment, which suffer from low automation, the need for manual mold replacement, high manual labor requirements, uneven pattern pressing, and inability to achieve continuous mass production. The automated texture embossing device for PVC floor mat surface treatment includes a stable base plate, side frames, a top support, guide columns, a hydraulic system, a high-frequency heating system, an extension frame, a placement structure, and a pattern mold structure. Specifically: the side frames are fixedly installed at both ends of the stable base plate surface, and the top support is fixedly installed on the top of the side frames; the guide columns are fixedly installed on the side frames. An extension frame is fixedly installed on the outer side of the high-frequency heating system, and the high-frequency heating system is slidably mounted on the guide columns via the extension frame. The hydraulic system is fixedly installed inside the top support, and the high-frequency heating system is fixedly installed below the hydraulic system. The placement structure is fixedly installed in the middle of the stable base plate surface, and the pattern mold structure is fixedly installed on the ground on one side of the stable base plate.

[0007] The placement structure includes a load-bearing base, a sliding platform, a floor mat placement platform, a drive push rod, and a clearance push rod. The clearance push rod is fixedly installed at the bottom of the load-bearing base and is fixedly installed at the middle position on the surface of the stable base plate. The sliding platform is fixedly installed on the surface of the load-bearing base, and the floor mat placement platform is slidably installed on the surface of the sliding platform. The drive push rod is fixedly installed inside the load-bearing base. The telescopic end of the drive push rod is connected and fixed to the floor mat placement platform.

[0008] The pattern mold structure includes a supporting base, a supporting rod, inner and outer supporting wheels, and a mold magazine. The supporting base is fixedly installed on the ground on one side of a stable base plate, and the supporting rod is fixedly installed on the surface of the supporting base. The inner and outer supporting wheels are rotatably installed on the top of the supporting rod, and the mold magazine is engaged inside the inner and outer supporting wheels.

[0009] A drive wheel is fixedly installed at the top of one of the inner and outer support wheels, and a belt is engaged on the outer side of the drive wheel. The drive wheel is connected to an external motor for transmission via the belt.

[0010] The placement structure as a whole can reciprocate vertically by pushing the internal clearance push rod; the mat placement platform can also reciprocate vertically by pushing the clearance push rod; the mat placement platform can also reciprocate horizontally by pushing the drive push rod; the surface of the mat placement platform is provided with positioning mat markings, and the mat placement platform can drive the mat on its surface to move upward to contact the bottom of the mold magazine. Compared with the prior art, it has the following advantages: ① Precise control of the contact between the mat and the mold: The design of the placement structure can precisely control the contact between the mat and the pattern mold structure. Through the up and down movement of the placement structure, it ensures that the surface of the mat can contact the mold at the appropriate time, thereby avoiding the problem of the mold being squeezed and moved or the mat being displaced by force. In traditional technology, manual intervention is required to prevent the embossing mold; ② Avoiding unexpected displacement of the mold or mat: In the prior art, the placement structure cannot achieve vertical movement control, resulting in unstable contact between the mat and the pattern mold structure. The placement structure, by moving up and down, prevents the pattern mold structure from being unnecessarily pushed when the high-frequency heating system presses down, while ensuring that the mat maintains stable contact with the mold throughout the embossing process, preventing displacement or deformation of the mat; ③ Reduced operational errors and increased repeatability: The automation and precise control of the placement structure reduce human error. Compared to the manual adjustments that may exist in existing technologies, the design of the placement structure ensures consistency and accuracy in each operation, greatly improving the repeatability and stability of the production process. This is especially important for large-scale production, ensuring that the texture embossing effect of each mat is consistent.

[0011] The mold library inside the pattern mold structure uses a ring-shaped metal plate, and the bottom surface of the mold library is provided with several sets of embossing mold protrusions with different patterns. This mold library can rotate horizontally with the support of inner and outer support wheels. The mold library can also rotate via a power wheel, which is driven by a servo motor. The power wheel can rotate at a specific angle driven by the servo motor. Compared with existing technologies, this design has the following advantages: ① Rotation function of the mold library: The mold library in the pattern mold structure can rotate horizontally with the support of inner and outer support wheels, making mold replacement and selection more flexible. By rotating the mold library, different pattern molds can be quickly switched without manual replacement, improving production efficiency and reducing manual operation time; ② Integration of multiple pattern molds: The mold library integrates multiple embossing mold protrusions with different patterns, supporting the simultaneous pressing of multiple patterns. Compared with existing technologies, this design avoids the trouble of frequent mold changes, making the production process more efficient and meeting diverse production needs; ③ Precise control of mold rotation angle: Through the cooperation of the power wheel and the servo motor, the pattern mold structure can precisely control the rotation angle of the mold library. This function ensures texture alignment in every embossing process, avoiding texture misalignment or unevenness caused by inaccurate mold rotation angle; ④ Automated power system: The pattern mold structure adopts a combination of power wheels and servo motors, realizing automated control of mold rotation and reducing the need for manual operation. The servo motor can precisely control the rotation angle according to the set program, ensuring consistent embossing results each time, while existing technologies often rely on manual adjustment or complex mechanical devices, resulting in low efficiency; ⑤ Reduced mold changeover time: Since the mold library can achieve rapid rotation and automatic mold switching, users do not need to frequently stop to change molds. This greatly reduces mold changeover time, improves production efficiency, and avoids the drawbacks of long downtime during mold changeover in traditional technologies.

[0012] Compared with the prior art, the present invention has the following beneficial effects:

[0013] 1. The placement structure of this utility model has the following advantages compared with the prior art: ① Precise control of the contact between the mat and the mold: The design of the placement structure can precisely control the contact between the mat and the pattern mold structure. Through the up-and-down movement of the placement structure, it ensures that the surface of the mat can contact the mold at the appropriate time, thereby avoiding the problem of the mold being squeezed and moved or the mat being displaced by force. In traditional technology, manual intervention is required to prevent the embossing mold; ② Avoiding unexpected displacement of the mold or mat: In the prior art, the placement structure cannot achieve vertical movement control, resulting in unstable contact between the mat and the pattern mold structure. By moving up and down, the placement structure can prevent the pattern mold structure from being unnecessarily pushed when the high-frequency heating system presses down, while ensuring that the mat maintains stable contact with the mold during the embossing process, avoiding displacement or deformation of the mat; ③ Reducing operational errors and increasing repeatability: The automation and precise control of the placement structure can reduce manual operation errors. Compared with the manual adjustments that may exist in the prior art, the design of the placement structure ensures the consistency and accuracy of each operation, greatly improving the repeatability and stability of the production process. This is especially important for large-scale production, ensuring that the texture embossing effect of each mat is consistent.

[0014] 2. The design of the pattern mold structure of this utility model has the following advantages compared with the prior art: ① Rotation function of the mold library: The mold library in the pattern mold structure can rotate horizontally under the support of inner and outer support wheels, making mold replacement and selection more flexible. By rotating the mold library, molds of different patterns can be quickly switched without manual replacement, improving production efficiency and reducing manual operation time; ② Integration of multiple pattern molds: The mold library integrates multiple embossing mold protrusions with different patterns, which can support the pressing of multiple patterns at the same time. Compared with the prior art, this design avoids the trouble of frequent mold replacement, making the production process more efficient and meeting diverse production needs; ③ Precise control of mold rotation angle: Through the cooperation of the power wheel and the servo motor, the pattern mold structure can precisely control the rotation angle of the mold. The rotation angle of the mold library ensures texture alignment during each embossing process, avoiding texture misalignment or unevenness caused by inaccurate mold rotation angle; ④ Automated power system: The pattern mold structure adopts a combination of power wheels and servo motors, realizing automated control of mold rotation, reducing the need for manual operation. The servo motor can precisely control the rotation angle according to the set program, ensuring consistent embossing effect each time. In contrast, existing technologies often rely on manual adjustment or complex mechanical devices, resulting in low efficiency; ⑤ Reduced mold changeover time: Since the mold library can achieve rapid rotation and automatic mold switching, users do not need to frequently stop to change molds. This greatly reduces mold changeover time, improves production efficiency, and avoids the drawbacks of long downtime during mold changeover in traditional technologies. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the structure of this utility model.

[0016] Figure 2 This is a schematic diagram of the placement structure of this utility model.

[0017] Figure 3 This is a schematic diagram of the pattern mold structure of this utility model.

[0018] In the picture:

[0019] 1. Stable base plate, 2. Side frame, 3. Top support, 4. Guide column, 5. Hydraulic system, 6. High frequency heating system, 7. Extension frame, 8. Placement structure, 81. Force-bearing base, 82. Sliding table, 83. Floor mat placement platform, 84. Drive push rod, 85. Displacement push rod, 9. Pattern mold structure, 91. Support base, 92. Support rod, 93. Inner and outer support wheels, 94. Mold library, 95. Power wheel. Detailed Implementation

[0020] To enable those skilled in the art to better understand the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort should fall within the protection scope of the present invention.

[0021] As attached Figure 1 To be continued Figure 3 As shown.

[0022] This utility model provides an automated texture embossing device for PVC floor mat surface treatment, comprising a stable base plate 1, a side frame 2, a top support 3, guide columns 4, a hydraulic system 5, a high-frequency heating system 6, an extension frame 7, a placement structure 8, and a pattern mold structure 9. Specifically: the side frame 2 is fixedly installed at both ends of the surface of the stable base plate 1, and the top support 3 is fixedly installed on the top of the side frame 2; the guide columns 4 are fixedly installed on the side frame 2; the extension frame 7 is fixedly installed on the outer side of the high-frequency heating system 6, and the high-frequency heating system 6 is slidably installed on the guide columns 4 via the extension frame 7; the hydraulic system 5 is fixedly installed inside the top support 3, and the high-frequency heating system 6 is fixedly installed below the hydraulic system 5; the placement structure 8 is fixedly installed at the middle position of the surface of the stable base plate 1, and the pattern mold structure 9 is fixedly installed on the ground on one side of the stable base plate 1.

[0023] The placement structure 8 includes a load-bearing base 81, a sliding platform 82, a mat placement platform 83, a drive push rod 84, and a clearance push rod 85. The clearance push rod 85 is fixedly installed at the bottom of the load-bearing base 81 and is fixedly installed at the middle position on the surface of the stable base plate 1. The sliding platform 82 is fixedly installed on the surface of the load-bearing base 81, and the mat placement platform 83 is slidably installed on the surface of the sliding platform 82. The drive push rod 84 is fixedly installed inside the load-bearing base 81. The telescopic end of the drive push rod 84 is connected and fixed to the mat placement platform 83.

[0024] The pattern mold structure 9 includes a support base 91, a support rod 92, inner and outer support wheels 93, and a mold magazine 94. The support base 91 is fixedly installed on the ground on one side of the stable base plate 1, and the support rod 92 is fixedly installed on the surface of the support base 91. The inner and outer support wheels 93 are rotatably installed on the top of the support rod 92, and the mold magazine 94 is engaged inside the inner and outer support wheels 93.

[0025] One of the inner and outer support wheels 93 has a power wheel 95 fixedly installed at its top, and a belt is engaged on the outer side of the power wheel 95. The power wheel 95 is connected to an external motor for transmission via the belt.

[0026] The placement structure 8 as a whole can reciprocate vertically by pushing the internal clearance push rod 85; the floor mat placement platform 83 can reciprocate vertically by pushing the clearance push rod 85; the floor mat placement platform 83 can reciprocate horizontally by pushing the drive push rod 84; the surface of the floor mat placement platform 83 is provided with positioning lines for the floor mat, and the floor mat placement platform 83 can drive the floor mat on its surface to move upward to contact the bottom of the mold library 94.

[0027] The mold library 94 inside the pattern mold structure 9 is a ring-shaped metal plate, and the bottom surface of the mold library 94 is provided with several sets of embossing mold protrusions with different patterns. The mold library 94 can rotate horizontally under the support of the inner and outer support wheels 93. The mold library 94 can rotate by the drive of the power wheel 95. The power wheel 95 is driven by a servo motor, and the power wheel 95 can rotate at a specific angle by the drive of the servo motor.

[0028] Compared with existing technologies, this equipment has the following significant advantages:

[0029] 1. Automation and precise control:

[0030] The placement structure 8 of this equipment enables precise vertical and horizontal movement. By controlling the movement of the mat placement platform 83 through the drive push rod 84 and the clearance push rod 85, it ensures precise contact between the mat and the pattern mold structure 9, avoiding the displacement and uneven embossing problems caused by manual operation or imperfect structural design in existing technologies. Existing technologies often rely on manual operation or simple mechanical methods, failing to achieve this high degree of automation and precise control.

[0031] 2. Efficient mold switching and embossing effect:

[0032] The mold library 94 in the pattern mold structure 9 can rotate under the support of the inner and outer support wheels 93, quickly switching between different pattern molds. This avoids the cumbersome steps of frequently changing molds in the prior art, making the production process more efficient and enabling the processing of multiple patterns on the same production line, thus improving the utilization rate of the production line.

[0033] 3. Reduce waste and improve production efficiency:

[0034] This equipment ensures that the mat remains in stable contact with the pattern mold structure 9. Under the action of the high-frequency heating system 6, it prevents accidental mold displacement or uneven embossing of the mat, reducing mold wear and mat loss, and improving production efficiency and product quality. In contrast, in existing technologies, if the mat fails to maintain stable contact with the mold, it may lead to poor embossing or material waste.

[0035] 4. Compact structural design and high stability:

[0036] The overall structure of this equipment is compact, and it adopts supporting components such as a stable base plate 1, side frame 2, and top support 3, which makes the equipment more stable during operation. Compared with the more complex and bulky structural designs in existing technologies, the simplified and optimized design of this equipment effectively reduces the failure rate and maintenance difficulty.

[0037] 5. High-efficiency power system:

[0038] The power wheel 95 in the equipment, in conjunction with the servo motor, can precisely control the rotation angle of the mold, thereby ensuring that each texture embossing is accurately aligned with the surface of the mat. This automated precision control significantly improves production efficiency, while existing technologies usually rely on manual adjustment or unstable mechanical control, resulting in lower work accuracy and efficiency.

[0039] In summary, compared with existing technologies, this equipment has significant advantages in terms of automation control, mold switching, operational flexibility, production efficiency, and product quality, and can provide a more efficient, precise, and flexible PVC floor mat surface treatment solution.

[0040] This equipment works primarily by relying on a highly automated structure and a precise control system to achieve textured embossing on the surface of PVC floor mats. Its workflow is as follows:

[0041] 1. Placement of floor mats:

[0042] The mat placement platform 83 in placement structure 8 moves vertically and horizontally through the cooperation of drive push rod 84 and clearance push rod 85. Horizontal movement moves the mat placement platform 83 outward, facilitating the placement of the mat on its surface. Vertical movement allows the PVC mat to be precisely placed below the patterned mold structure 9. The mat surface is aligned accurately by positioning lines.

[0043] 2. Heating and embossing:

[0044] The high-frequency heating system 6 starts working, supporting and heating the floor mat through the extension frame 7, ensuring that the floor mat material softens during the heating process, making it easier to emboss. The high-frequency heating system 6 works in conjunction with the hydraulic system 5 to push the pattern mold structure 9 downward to press the floor mat surface and form the desired pattern.

[0045] 3. Mold rotation and switching:

[0046] The mold library 94 inside the pattern mold structure 9 is supported by inner and outer support wheels 93 and rotates horizontally, automatically switching between different embossing mold protrusions. This allows the equipment to quickly switch pattern molds to adapt to different embossing needs.

[0047] 4. Precise control and stable operation:

[0048] With the power wheel 95 and servo motor, the mold library 94 can rotate at a specific angle to ensure that each embossing operation is precisely aligned with the mat surface. The entire system is automated, reducing manual operation and improving production efficiency and processing accuracy.

[0049] 5. Complete the embossing process:

[0050] After the floor mat is embossed under the mold library 94, the floor mat placement table 83 moves it out of the mold area by driving the push rod 84, completing one round of embossing and preparing for the next round of production.

[0051] In summary, this equipment, through the organic combination of automated control, precise mold switching, and heated embossing, can efficiently and stably complete the texture embossing process of PVC floor mats.

[0052] Any technical solution that achieves the above-mentioned technical effects by utilizing the technical solution described in this utility model, or by designing a similar technical solution inspired by the technical solution described in this utility model, falls within the protection scope of this utility model.

Claims

1. An automated texture embossing device for PVC floor mat surface treatment, characterized in that: The system includes a stable base plate (1), a side frame (2), a top support (3), a guide column (4), a hydraulic system (5), a high-frequency heating system (6), an extension frame (7), a placement structure (8), and a pattern mold structure (9). The side frame (2) is fixedly installed at both ends of the surface of the stable base plate (1), and the top support (3) is fixedly installed at the top of the side frame (2). The guide column (4) is fixedly installed on the side frame (2). The extension frame (7) is fixedly installed on the outside of the high-frequency heating system (6), and the high-frequency heating system (6) is slidably installed on the guide column (4) through the extension frame (7). The hydraulic system (5) is fixedly installed inside the top support (3), and the high-frequency heating system (6) is fixedly installed below the hydraulic system (5). The placement structure (8) is fixedly installed at the middle position of the surface of the stable base plate (1), and the pattern mold structure (9) is fixedly installed on the ground on one side of the stable base plate (1).

2. The automated texture embossing device for PVC floor mat surface treatment as described in claim 1, characterized in that: The placement structure (8) includes a load-bearing base (81), a sliding platform (82), a mat placement platform (83), a drive push rod (84), and a clearance push rod (85). The clearance push rod (85) is fixedly installed at the bottom of the load-bearing base (81) and is fixedly installed at the middle position on the surface of the stable base plate (1). The sliding platform (82) is fixedly installed on the surface of the load-bearing base (81), and the mat placement platform (83) is slidably installed on the surface of the sliding platform (82). The drive push rod (84) is fixedly installed inside the load-bearing base (81). The telescopic end of the drive push rod (84) is connected and fixed to the mat placement platform (83).

3. The automated texture embossing device for PVC floor mat surface treatment as described in claim 1, characterized in that: The pattern mold structure (9) includes a support base (91), a support rod (92), inner and outer support wheels (93) and a mold magazine (94). The support base (91) is fixedly installed on the ground on one side of the stable base plate (1), and the support rod (92) is fixedly installed on the surface of the support base (91). The inner and outer support wheels (93) are rotatably installed on the top of the support rod (92), and the mold magazine (94) is engaged inside the inner and outer support wheels (93).

4. The automated texture embossing device for PVC floor mat surface treatment as described in claim 3, characterized in that: A power wheel (95) is fixedly installed at the top of one of the inner and outer support wheels (93), and a belt is engaged on the outer side of the power wheel (95). The power wheel (95) is connected to an external motor for transmission through the belt.

5. An automated texture embossing device for PVC floor mat surface treatment as described in claim 2, characterized in that: The placement structure (8) as a whole can reciprocate vertically by the push of the internal clearance push rod (85); the floor mat placement platform (83) can reciprocate vertically by the push of the clearance push rod (85); the floor mat placement platform (83) can reciprocate horizontally by the push of the drive push rod (84); the surface of the floor mat placement platform (83) is provided with positioning lines for the floor mat, and the floor mat placement platform (83) can drive the floor mat on its surface to move upward to contact the bottom of the mold library (94).

6. An automated texture embossing device for PVC floor mat surface treatment as described in claim 4, characterized in that: The mold library (94) inside the pattern mold structure (9) is made of an annular metal plate, and the bottom surface of the mold library (94) is provided with several sets of embossing mold protrusions with different patterns. The mold library (94) can rotate horizontally under the support of the inner and outer support wheels (93). The mold library (94) can rotate by the drive of the power wheel (95). The power wheel (95) is driven by a servo motor, and the power wheel (95) can rotate at a specific angle by the drive of the servo motor.

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