Filling device for carbon powder processing

By designing an automated toner filling device with worm gear transmission and threaded rod lifting structure, the health hazards caused by manual operation by workers have been solved, achieving automated and precise filling.

CN223645010UActive Publication Date: 2025-12-09福建三颗芯材料有限公司
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Patent Information

Application Number
CN202520102368.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-16
Publication Date
2025-12-09
Estimated Expiration
2035-01-16

AI Technical Summary

Technical Problem

Existing toner filling equipment requires workers to hold the canisters and operate them, which poses a health hazard to humans if they are exposed to toner for extended periods.

Method used

A filling device including an adjustment mechanism and a stirring mechanism was designed. Through worm gear transmission and threaded rod lifting structure, the storage tank can be automatically filled and precisely controlled, reducing the contact between toner and air.

Benefits of technology

It achieves automated filling, reduces toner dust, lowers worker exposure risk, and improves filling accuracy and operational efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the related technical field of carbon powder processing, in particular to a filling device for carbon powder processing, which comprises a bottom plate, a support column is fixedly mounted on the upper surface of the bottom plate, and an adjusting mechanism is arranged on the upper surface of the bottom plate. According to the filling device for carbon powder processing, a storage tank needing to be filled is placed on the weighing plate, then the rocker is rotated, the rotating rocker drives the worm to rotate at the moment, then the worm drives the worm wheel meshed with the worm to rotate, the worm wheel connected with the bearing can rotate in the fixing box, and therefore the storage tank can be filled. The rotating worm gear drives the threaded rod to rotate in the threaded groove in the fixing column, at the moment, the rocker is rotated clockwise to drive the whole on the threaded rod to move upwards, and on the contrary, the whole on the threaded rod moves downwards.
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Description

Technical Field

[0001] This utility model relates to the technical field of toner processing, and in particular to a filling device for toner processing. Background Technology

[0002] Toner processing involves filling toner powder. Toner filling is usually semi-automatic and requires manual operation by workers. Inhaling a small amount of toner powder will not cause obvious harm, but inhaling large amounts of toner powder over a long period of time may lead to lung diseases. Although workers wear masks, long-term exposure to toner powder may increase the risk of lung cancer and other malignant tumors. Therefore, there is a particular need for a filling device for toner processing.

[0003] However, most existing toner filling devices require workers to hold the can while operating them. Although workers wear masks, prolonged exposure to the toner environment still poses a significant health hazard. Utility Model Content

[0004] The purpose of this invention is to provide a filling device for toner processing, in order to solve the problem mentioned in the background art that most existing toner filling devices require workers to hold the can while operating them. Although workers wear masks, prolonged exposure to the toner environment still poses a significant health hazard.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a filling device for toner processing, comprising a base plate, a support column fixedly installed on the upper surface of the base plate, an adjustment mechanism provided on the upper surface of the base plate, a storage tank placed on the upper surface of the adjustment mechanism, an mounting plate installed on the outer surface of the support column, a mixing tank fixedly connected to one side surface of the mounting plate, a feed inlet on the upper surface of the mixing tank, a discharge outlet on the lower surface of the mixing tank, and a stirring mechanism provided on the upper surface of the mixing tank;

[0006] The adjustment mechanism includes a fixed column, a threaded groove, a threaded rod, a worm gear, a fixed box, a worm, a rocker arm, a support plate, and a weighing plate. The fixed column is fixedly connected to the upper surface of the base plate. A threaded groove is formed on one side surface of the fixed column. A threaded rod is threadedly connected to the inner surface of the threaded groove. A worm gear is fixedly connected to the upper surface of the threaded rod. A fixed box is bearing-connected to one side surface of the worm gear. A worm is rotatably connected to one side surface of the fixed box. A rocker arm is fixedly connected to one side surface of the worm.

[0007] Preferably, the worm gear and the worm are meshed together.

[0008] Preferably, the threaded rod and the fixed column constitute a spiral lifting structure.

[0009] Preferably, a support plate is fixedly connected to the upper surface of the fixed box, and a weighing plate is installed on the upper surface of the support plate.

[0010] Preferably, the stirring mechanism includes a connector, a motor, a connecting shaft, a fixed tube, a scraper, a stirring paddle, and a screw rod. The connector is fixedly connected to the upper surface of the stirring tank, the motor is mounted on the upper surface of the connector, one end of the motor is fixedly connected to the connecting shaft, the fixed tube is fixedly connected to the outer surface of the connecting shaft, the scraper is fixedly connected to the outer surface of the fixed tube, and the stirring paddle is fixedly connected to the outer surface of the fixed tube.

[0011] Preferably, the scraper is arranged symmetrically about the central axis of the connecting shaft.

[0012] Preferably, the stirring paddle is symmetrical about the central axis of the connecting shaft.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: This filling device for toner processing places the storage tank to be filled on a weighing plate, and then rotates the rocker arm. The rotating rocker arm drives the worm gear to rotate, which in turn drives the meshing worm wheel to rotate. The worm wheel connected to the bearing can rotate inside the fixed box. The rotating worm wheel drives the threaded rod to rotate in the threaded groove inside the fixed column. At this time, rotating the rocker arm clockwise will drive the entire threaded rod to move upward, and vice versa. In this way, when the storage tank is filled with toner, the entire tank moves upward, which shortens the distance between the bottom of the inner wall of the storage tank and the discharge port. During the filling process, the storage tank is moved downward little by little until the required weight is reached. The precise weight can be visually observed through the weighing plate. Toner is very light and easily causes dust. This device can effectively reduce the contact between the toner and the air and prevent toner dust. During operation, the operator does not need to hold the filling device with their hand all the time, saving time and effort and making the filling more accurate. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall side view of the present invention.

[0015] Figure 2 This is a schematic diagram of the adjustment mechanism of this utility model;

[0016] Figure 3 This is a schematic diagram of the cooperation structure between the fixing box and the worm gear of this utility model;

[0017] Figure 4 This is a schematic diagram of the stirring mechanism of this utility model.

[0018] In the diagram: 1. Base plate; 2. Support column; 3. Adjustment mechanism; 301. Fixed column; 302. Threaded groove; 303. Threaded rod; 304. Worm gear; 305. Fixed box; 306. Worm; 307. Rocker arm; 308. Support plate; 309. Weighing plate; 4. Storage tank; 5. Mounting plate; 6. Mixing tank; 7. Inlet; 8. Outlet; 9. Mixing mechanism; 901. Connecting part; 902. Motor; 903. Connecting shaft; 904. Fixed pipe; 905. Scraper; 906. Mixing paddle; 907. Spiral rod. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] Please see Figure 1-4 This utility model provides a technical solution: a filling device for toner processing, including a base plate 1, a support column 2 fixedly installed on the upper surface of the base plate 1, an adjustment mechanism 3 provided on the upper surface of the base plate 1, a storage tank 4 placed on the upper surface of the adjustment mechanism 3, an installation plate 5 installed on the outer surface of the support column 2, a mixing tank 6 fixedly connected to one side surface of the installation plate 5, a feed inlet 7 opened on the upper surface of the mixing tank 6, a discharge outlet 8 opened on the lower surface of the mixing tank 6, and a stirring mechanism 9 provided on the upper surface of the mixing tank 6;

[0021] The adjusting mechanism 3 includes a fixed column 301, a threaded groove 302, a threaded rod 303, a worm gear 304, a fixed box 305, a worm 306, a rocker arm 307, a support plate 308, and a weighing plate 309. The fixed column 301 is fixedly connected to the upper surface of the base plate 1. A threaded groove 302 is formed on one side surface of the fixed column 301. A threaded rod 303 is threadedly connected to the inner surface of the threaded groove 302. A worm gear 304 is fixedly connected to the upper surface of the threaded rod 303. A fixed box 305 is bearing-connected to one side surface of the worm gear 304. A worm 306 is rotatably connected to one side surface of the fixed box 305. A rocker arm 307 is fixedly connected to one side surface of the worm 306. The adjusting mechanism 3, through the fixed column 301, threaded groove 302, threaded rod 303, worm gear 304, fixed box 305, worm 306, rocker arm 307, support plate 308, and weighing plate 309, allows for the adjustment of the entire structure. In the setup of 9, during use, first place the storage tank 4 to be filled on the weighing plate 309, then rotate the rocker arm 307. At this time, the rotating rocker arm 307 drives the worm gear 306 to rotate, and the worm gear 306 drives the meshing worm wheel 304 to rotate. The worm wheel 304 connected to the bearing can rotate within the fixed box 305. The rotating worm wheel 304 drives the threaded rod 303 to rotate in the threaded groove 302 inside the fixed column 301. At this time, rotating the rocker arm 307 clockwise will drive the threaded rod 303 to move upward, and vice versa, it will move downward. In this way, when the storage tank 4 is filled with toner, the whole body moves upward, which shortens the distance between the bottom of the inner wall of the storage tank 4 and the discharge port 8. When filling with toner, it drives the storage tank 4 to move downward until the required weight is reached. The precise weight can be visually observed through the weighing plate 309.

[0022] Furthermore, the worm gear 304 and the worm 306 are meshed together, and the worm gear 304 makes the transmission smoother.

[0023] Furthermore, the threaded rod 303 and the fixed column 301 constitute a spiral lifting structure, and the lifting process is made smoother by setting the threaded rod 303.

[0024] Furthermore, a support plate 308 is fixedly connected to the upper surface of the fixed box 305, and a weighing plate 309 is installed on the upper surface of the support plate 308. Through the setting of the support plate 308 and the weighing plate 309, the filling weight is more accurate.

[0025] Furthermore, the stirring mechanism 9 includes a connector 901, a motor 902, a connecting shaft 903, a fixed tube 904, a scraper 905, a stirring paddle 906, and a screw rod 907. The connector 901 is fixedly connected to the upper surface of the stirring tank 6. The motor 902 is mounted on the upper surface of the connector 901. One end of the motor 902 is fixedly connected to the connecting shaft 903. The fixed tube 904 is fixedly connected to the outer surface of the connecting shaft 903. The scraper 905 is fixedly connected to the outer surface of the fixed tube 904. The stirring paddle 906 is fixedly connected to the outer surface of the fixed tube 904. The arrangement of components 901, 902, 903, 904, 905, 906, and 907 allows for the following process: First, carbon powder is injected into the mixing tank 6 through the feed inlet 7 above the mixing tank 6. At this time, the motor 902 is driven, which in turn drives the fixed pipe 904 on the connecting shaft 903 to rotate. The fixed pipe 904 then drives the scraper 905 and the stirring paddle 906, which are fixed to it, to rotate. Simultaneously, the connecting shaft 903 also drives the 907 to rotate synchronously, achieving simultaneous stirring and feeding from the discharge outlet 8 to the storage tank 4.

[0026] Furthermore, the scraper 905 is symmetrically arranged with respect to the central axis of the connecting shaft 903. The arrangement of the scraper 905 prevents the toner from accumulating on the inner wall of the mixing tank 6.

[0027] Furthermore, the agitator 906 is symmetrically arranged with respect to the central axis of the connecting shaft 903. The arrangement of the agitator 906 makes the toner more loosely agitated.

[0028] Working principle: First, toner is injected into the mixing tank 6 through the feed inlet 7 above the mixing tank 6. At this time, the drive motor 902 drives the fixed tube 904 on the connecting shaft 903 to rotate. The fixed tube 904 drives the scraper 905 and the stirring paddle 906 fixed to it to rotate. At the same time, the connecting shaft 903 also drives the screw 907 to rotate synchronously, realizing simultaneous stirring and feeding, and discharging from the discharge port 8. The storage tank to be filled is placed on the weighing plate 309, and then the rocker arm 307 is rotated. At this time, the rotating rocker arm 307 drives the worm gear 306 to rotate, and then... The worm gear 306 drives the meshing worm wheel 304 to rotate. The worm wheel 304 connected by the bearing can rotate inside the fixed box 305. The rotating worm wheel 304 drives the threaded rod 303 to rotate in the threaded groove 302 inside the fixed column 301. At this time, rotating the rocker arm 307 clockwise will drive the entire threaded rod 303 to move upward, and vice versa. In this way, when the storage tank 4 is filled with toner, the entire tank moves upward, which shortens the distance between the bottom of the inner wall of the storage tank 4 and the discharge port 8. When filling with toner, the storage tank 4 moves downward little by little until the entire storage tank 4 is filled.

[0029] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A filling device for toner processing, comprising a base plate (1), characterized in that: A support column (2) is fixedly installed on the upper surface of the base plate (1). An adjustment mechanism (3) is provided on the upper surface of the base plate (1). A storage tank (4) is placed on the upper surface of the adjustment mechanism (3). An installation plate (5) is installed on the outer surface of the support column (2). A mixing tank (6) is fixedly connected to one side surface of the installation plate (5). A feed inlet (7) is opened on the upper surface of the mixing tank (6). A discharge outlet (8) is opened on the lower surface of the mixing tank (6). A stirring mechanism (9) is provided on the upper surface of the mixing tank (6). The adjustment mechanism (3) includes a fixed column (301), a threaded groove (302), a threaded rod (303), a worm gear (304), a fixed box (305), a worm (306), a rocker arm (307), a support plate (308), and a weighing plate (309). The fixed column (301) is fixedly connected to the upper surface of the base plate (1). A threaded groove (302) is opened on one side surface of the fixed column (301). A threaded rod (303) is threadedly connected to the inner surface of the threaded groove (302). A worm gear (304) is fixedly connected to the upper surface of the threaded rod (303). A fixed box (305) is bearing connected to one side surface of the worm gear (304). A worm (306) is rotatably connected to one side surface of the fixed box (305). A rocker arm (307) is fixedly connected to one side surface of the worm (306).

2. The filling device for toner processing according to claim 1, characterized in that: The worm gear (304) and the worm (306) are meshed together.

3. A filling device for toner processing according to claim 1, characterized in that: The threaded rod (303) and the fixed column (301) constitute a spiral lifting structure.

4. A filling device for toner processing according to claim 1, characterized in that: A support plate (308) is fixedly connected to the upper surface of the fixed box (305), and a weighing plate (309) is installed on the upper surface of the support plate (308).

5. A filling device for toner processing according to claim 1, characterized in that: The stirring mechanism (9) includes a connector (901), a motor (902), a connecting shaft (903), a fixed tube (904), a scraper (905), a stirring paddle (906), and a screw rod (907). The connector (901) is fixedly connected to the upper surface of the stirring tank (6). The motor (902) is mounted on the upper surface of the connector (901). One end of the motor (902) is fixedly connected to the connecting shaft (903). The fixed tube (904) is fixedly connected to the outer surface of the connecting shaft (903). The scraper (905) is fixedly connected to the outer surface of the fixed tube (904). The stirring paddle (906) is fixedly connected to the outer surface of the fixed tube (904).

6. A filling device for toner processing according to claim 5, characterized in that: The scraper (905) is symmetrically arranged about the central axis of the connecting shaft (903).

7. A filling device for toner processing according to claim 5, characterized in that: The stirring paddle (906) is symmetrically arranged about the central axis of the connecting shaft (903).