Transfer device and machining device

By suspending the copper busbars using a suspended transfer device, the problem of low heating efficiency when copper busbars are directly stacked is solved, achieving efficient heating and stable transfer, thus improving production efficiency and flexibility.

CN223645253UActive Publication Date: 2025-12-09SHENZHEN BUSBAR SCI TECH DEV
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Patent Information

Application Number
CN202423163204.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-20
Publication Date
2025-12-09
Estimated Expiration
2034-12-20

AI Technical Summary

Technical Problem

In existing technologies, when copper busbars are directly stacked on a material storage platform for heating, the heat is absorbed and dispersed by the storage platform, resulting in low heating efficiency and difficulty in reaching the ideal temperature in a short time.

Method used

A transfer device is adopted, in which copper busbars are suspended on the frame by suspension components. The hooks of the first and second suspension components are used to suspend the copper busbars in different suspension areas of the frame, reducing the contact area with the supporting structure and realizing stable transfer and heating of the copper busbars.

Benefits of technology

It improves heating efficiency, shortens heating time, optimizes production processes, saves material feeding time, enhances production efficiency, and provides flexibility to adapt to different production scales and product specifications.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of transportation equipment, in particular to a transfer device and a machining device. The transfer device comprises a rack, a plurality of first hanging pieces and a plurality of second hanging pieces, the rack comprises a rack body and multiple layers of hanging frames arranged in the rack body at intervals in the vertical direction, and each hanging frame is provided with a first hanging area and a second hanging area which are arranged side by side in the front-back direction; the first suspension part is suspended in the first suspension area, the first suspension part is provided with a first upper hook part and a first lower hook part, the first upper hook part is hooked in the first suspension area, and the first lower hook part is bent in the direction deviating from the second suspension area; the second suspension part is suspended in the second suspension area and provided with a second upper hook part and a second lower hook part, the second upper hook part is hooked in the second suspension area, and the second lower hook part is bent in the direction away from the first suspension area. According to the utility model, the heating efficiency of the copper bar can be improved, hanging operation can be carried out simultaneously from two sides, and the working efficiency is improved.
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Description

Technical Field

[0001] This utility model belongs to the field of transportation equipment technology, and in particular relates to a transfer device and a processing device. Background Technology

[0002] In modern life, automobiles, as an indispensable means of transportation, are receiving increasing attention for their environmental performance. The promotion and use of new energy vehicles is of great significance for controlling urban pollution. Copper busbars, as one of the core components of new energy vehicles, have their quality and processing technology directly affecting the performance and safety of the entire vehicle.

[0003] In existing technologies, copper busbars are usually placed directly on a material storage platform for heating. Because the contact area between the copper busbars and the storage platform is relatively large, more heat is absorbed and dispersed by the storage platform during the heating process, resulting in a reduction in the effective heat actually absorbed by the copper busbars. This makes it difficult to reach the ideal heating temperature in a short time, leading to low heating efficiency. Utility Model Content

[0004] The technical problem to be solved by this utility model is: in the prior art, the heating efficiency is low due to the direct stacking of copper busbars on the material storage platform for heating, so a transfer device and processing device are provided.

[0005] To solve the above-mentioned technical problems, on the one hand, the present utility model provides a transfer device, including a frame, a plurality of first suspension members and a plurality of second suspension members. The frame includes a frame body and a multi-layer hanging rack arranged at intervals in the frame body in the vertical direction. The hanging rack has a first suspension area and a second suspension area arranged side by side in the front-back direction.

[0006] The first suspension member is suspended in the first suspension area. The first suspension member has a first upper hook portion and a first lower hook portion with opposite bending directions. The first upper hook portion is hooked in the first suspension area. The first lower hook portion is adapted to hang a copper busbar. The first lower hook portion is bent in a direction away from the second suspension area.

[0007] The second suspension member is suspended in the second suspension area. The second suspension member has a second upper hook portion and a second lower hook portion with opposite bending directions. The second upper hook portion is hooked in the second suspension area, and the second lower hook portion is adapted to hang a copper busbar. The second lower hook portion bends in a direction away from the first suspension area.

[0008] Optionally, the bracket includes a square frame and multiple hanging rods connected within the square frame. The square frame is vertically connected to the inner side of the main frame body, and the multiple hanging rods are arranged in parallel at intervals.

[0009] The front portion of the hanging rods constitutes the first suspension area, and the remaining hanging rods constitute the second suspension area.

[0010] Optionally, multiple of the aforementioned hanging rods extend in the left-right direction.

[0011] Optionally, the uppermost bracket is fixedly connected to the top of the frame body to form a top frame.

[0012] Optionally, the remaining brackets can be detachably mounted on the main frame.

[0013] Optionally, the inner side of the frame is provided with a plurality of mutually spaced connecting parts in the vertical direction, the number of connecting parts being greater than the number of hanging brackets, and the remaining hanging brackets being detachably connected to the frame body through the connecting parts.

[0014] Optionally, the connecting part includes multiple mounting holes, and the bracket is provided with multiple positioning pins, each of the positioning pins being inserted into one of the mounting holes.

[0015] Optionally, the transfer device further includes multiple support limiting members, and each of the remaining brackets is fixedly connected to multiple support limiting members, which are detachably connected to the frame.

[0016] Optionally, the transfer device further includes casters for moving the frame, the casters being located at the bottom of the frame.

[0017] According to the transfer device provided in this embodiment of the utility model, firstly, multiple first suspension components are hooked onto the first suspension area of ​​the bracket inside the main frame using their first upper hook portions. Simultaneously, multiple second suspension components are hooked onto the second suspension area of ​​the same bracket using their second upper hook portions, thus positioning the first and second suspension components in their respective suspension areas, preparing for the suspension of copper busbars. Next, copper busbars requiring transfer or subsequent heating or other processing are hooked onto the first lower hook portions of the first suspension components and the second lower hook portions of the second suspension components, respectively. Because the first lower hook portions bend away from the second suspension area, and the second lower hook portions bend away from the first suspension area, this ensures that the copper busbars are stably hung on their respective suspension components, with reasonable spacing and layout between them, facilitating subsequent operations. Once the copper busbars are suspended, the entire transfer device can be moved using the frame according to the actual production process requirements, transferring the copper busbars to the next process location, such as heating equipment, achieving transfer and connection between different processes and ensuring production continuity. By suspending the copper busbars on the hook sections, compared to directly stacking them on the material storage platform, the contact area between the copper busbars and the supporting structure is significantly reduced, thereby minimizing heat loss due to heat conduction to other parts and effectively improving heating efficiency. Simultaneously, the first and second lower hook sections face opposite directions, allowing workers to perform loading operations from both sides simultaneously, greatly saving loading time, improving overall work efficiency and the practicality of the transfer device, optimizing the material transfer process during copper busbar processing, and enhancing production efficiency.

[0018] On the other hand, this utility model embodiment provides a processing apparatus, including the aforementioned transfer device. Attached Figure Description

[0019] Figure 1 This is a perspective view of a transfer device provided in an embodiment of the present invention;

[0020] Figure 2 This is a front view of a transfer device provided in an embodiment of this utility model;

[0021] Figure 3 This is a side view of a transfer device provided in an embodiment of the present invention;

[0022] Figure 4 This is a schematic diagram of a transfer device provided in an embodiment of the present invention after removing part of its structure;

[0023] Figure 5 This is a schematic diagram showing the connection relationship between the hanger, the first suspension member, and the second suspension member of the transfer device provided in an embodiment of this utility model;

[0024] Figure 6This is a schematic diagram showing the connection relationship between the hanger, the first suspension member, and the second suspension member of the transfer device provided in another embodiment of this utility model.

[0025] The reference numerals in the accompanying drawings are as follows:

[0026] 1. Frame; 2. First suspension component; 3. Second suspension component; 5. First suspension area; 6. Second suspension area; 8. Mounting hole; 9. Caster wheel; 10. Support limit component; 11. Frame body; 12. Hanger; 21. First upper hook; 22. First lower hook; 31. Second upper hook; 32. Second lower hook; 121. Square frame; 122. Hanging rod. Detailed Implementation

[0027] To make the technical problems solved, technical solutions, and beneficial effects of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.

[0028] like Figures 1 to 6 As shown, an embodiment of the present invention provides a transfer device, including a frame 1, a plurality of first suspension members 2 and a plurality of second suspension members 3. The frame 1 includes a frame body 11 and a multi-layer hanging frame 12 arranged at intervals in the frame body 11 in the vertical direction. The hanging frame 12 has a first suspension area 5 and a second suspension area 6 arranged side by side in the front-back direction.

[0029] The first suspension member 2 is suspended in the first suspension area 5. The first suspension member 2 has a first upper hook portion 21 and a first lower hook portion 22 with opposite bending directions. The first upper hook portion 21 is hooked in the first suspension area 5, and the first lower hook portion 22 is adapted to hang the copper busbar. The first lower hook portion 22 bends in the direction away from the second suspension area 6.

[0030] The second suspension member 3 is suspended in the second suspension area 6. The second suspension member 3 has a second upper hook portion 31 and a second lower hook portion 32 with opposite bending directions. The second upper hook portion 31 hooks onto the second suspension area 6, and the second lower hook portion 32 is adapted to hook onto copper busbars. The second lower hook portion 32 bends away from the first suspension area 5. In this embodiment, the frame body 11 is provided with multi-layered hanging racks 12 spaced vertically. This multi-layered structure greatly increases the space utilization of the device. Compared with the traditional planar stacking method, a greater number of copper busbars can be stored in a limited area. Simultaneously, during subsequent heating, hot air or heating medium can more fully contact each surface of each copper busbar, and heat can be more evenly distributed and transferred around the copper busbar, greatly improving heating efficiency, shortening the heating time, and helping to optimize the heating process in the entire production process.

[0031] In one embodiment, the hanging frame 12 includes a square frame 121 and multiple hanging rods 122 connected within the square frame 121. The square frame 121 is vertically connected to the inner side of the frame body 11, and the multiple hanging rods 122 are arranged in parallel at intervals.

[0032] The front portion of the hanging rods 122 constitutes the first suspension area 5, and the remaining hanging rods 122 constitute the second suspension area 6. In this embodiment, the multiple hanging rods 122 in the first suspension area 5 are arranged at equal intervals, for example, interval 'a', and the multiple hanging rods 122 in the second suspension area 6 are arranged at equal intervals, for example, interval 'b', preferably 'a' equal to 'b'. The distance between the hanging rods 122 in the first suspension area 5 closest to the second suspension area 6 and the hanging rods 122 in the second suspension area 6 closest to the first suspension area 5 is 'c', where both 'a' and 'b' are greater than 'c'. This arrangement allows the two suspension areas to be arranged more compactly while ensuring a reasonable interval between their respective hanging rods 122. This helps to suspend more copper busbars within the limited space of the rack 1.

[0033] In one embodiment, multiple hanging rods 122 extend in a left-right direction. In this embodiment, hanging copper busbars on the left-right extending hanging rods 122 is more ergonomic and in line with operating habits for workers. When it is necessary to suspend copper busbars, workers can naturally hang them on the hanging rods 122 from the side, making the operation more direct and convenient. For example, on a production line, workers can stand on one side of the device and easily hang copper busbars one by one on the hanging rods 122 without needing to make complex angle adjustments or cross other parts, thus improving work efficiency. In this embodiment, the hanging rods 122 can be provided with limiting grooves, and two suspension members can be installed in the limiting grooves to limit the position of the suspension members.

[0034] In one embodiment, the uppermost bracket 12 is fixedly connected to the top of the frame body 11 to form a top frame. In this embodiment, the uppermost bracket 12, as a top frame, is fixedly connected to the top of the frame body 11, which is like adding a stable "lid" to the entire transfer device. This fixing method makes the top structure of the transfer device more stable. When the device is subjected to external forces, such as vibrations, collisions during transportation, or the placement of heavy objects, the top frame can play a good supporting role, evenly distributing these external forces to the frame body 11. At the same time, as a fixed top frame, it provides a stable operating platform for the staff. When installing or dismantling the hanging rod 122, suspension components, and copper busbars, the staff can use the top frame as a support point or leverage point. For example, when installing suspension components at higher positions, the staff can stand on suitable tools and hold onto the top frame for safer and more convenient operation.

[0035] In one embodiment, the remaining brackets 12 are all detachably arranged on the main frame 11. In this embodiment, the detachable design of the remaining brackets 12 allows the transfer device to be flexibly adjusted according to the number and size requirements of the copper busbars in the actual production process. For example, when a large number of copper busbars need to be transferred, more brackets 12 can be installed to increase the hanging capacity; while when only a small number of copper busbars need to be processed, or when the copper busbars are large and require more spacing, some brackets 12 can be removed. This flexibility can well adapt to changes in different order sizes and product specifications, enabling the transfer device to play its maximum role in various production scenarios.

[0036] In one embodiment, the inner side of the frame 1 has multiple spaced-apart connecting parts in the vertical direction, and the number of connecting parts is greater than the number of hangers 12. The remaining hangers 12 are detachably connected to the frame body 11 through the connecting parts. In this embodiment, the inner side of the frame 1 has multiple spaced-apart connecting parts in the vertical direction, and the number of connecting parts is greater than the number of hangers 12, which provides a variety of installation position options for the hangers 12. The connecting parts for installing the hangers 12 can be flexibly selected according to actual needs, such as the size, weight, and quantity of the copper busbars, as well as different production process requirements. For example, for heavier copper busbars, the hangers 12 can be installed on the connecting parts at a lower position, using a lower center of gravity to enhance the stability of the device; for copper busbars that need to be accessed quickly, the hangers 12 can be installed on the connecting parts at a higher position and closer to the operating port, making it convenient for operators to operate.

[0037] In one embodiment, the connecting part includes multiple mounting holes 8, and the bracket 12 is provided with multiple positioning pins, each positioning pin being inserted into a mounting hole 8. In this embodiment, the precise positioning of the bracket 12 on the frame 1 can be achieved through the insertion and cooperation of the positioning pins with the mounting holes 8. Each positioning pin corresponds to one mounting hole 8, and this one-to-one insertion method ensures the accuracy of the mounting position of the bracket 12. For example, when assembling the transfer device, the operator only needs to align the positioning pin on the bracket 12 with the mounting hole 8 on the frame 1 and insert it to ensure that the bracket 12 is in the correct position, avoiding subsequent use problems caused by inaccurate installation position, such as uneven copper busbar suspension and unstable device structure.

[0038] In one embodiment, the transfer device further includes multiple support limiting members 10, and each of the remaining brackets 12 is fixedly connected to multiple support limiting members 10. The support limiting members 10 are detachably connected to the frame 1. In this embodiment, support limiting members 10 are installed at the four corners of the square frame 121. The support limiting members 10 can be formed by support limiting blocks and bolts. The support limiting blocks abut against the bottom of the bracket 12, and the bolts are threaded into the inner holes of the frame 1. At the same time, the support limiting blocks are also threadedly connected to the inner holes of the bracket 12 by bolts. The support limiting members 10 not only provide support but also limit the bracket 12. It can limit the displacement and sway of the bracket 12 in the horizontal and vertical directions, ensuring that the bracket 12 remains in the correct position under various working conditions. For example, during the movement of the transfer device or when subjected to external vibration interference, the support limiting members 10 can effectively prevent the bracket 12 from shifting, ensuring that the copper busbar is stably suspended on the bracket 12.

[0039] In one embodiment, the transfer device further includes casters 9 for moving the frame 1, which are located at the bottom of the frame 1. In this embodiment, the casters 9 provide the frame 1 with good mobility in working environments such as workshop floors. Operators can easily move the transfer device between different work areas without the need for large handling equipment or complex disassembly and assembly work. Whether transferring copper busbars between different processes on the production line, moving the transfer device from the storage area to the processing area, or repositioning the device during workshop layout adjustments, all tasks can be completed quickly and conveniently, greatly improving the flexibility of material flow in the production process, reducing the inconvenience and time waste caused by fixed equipment, and helping to optimize the efficiency and continuity of the entire production process.

[0040] According to the transfer device provided in this embodiment of the utility model, firstly, multiple first suspension members 2 are hooked onto the first suspension area 5 of the bracket 12 inside the frame body 11 via their first upper hook portions 21. Simultaneously, multiple second suspension members 3 are hooked onto the second suspension area 6 of the same bracket 12 via their second upper hook portions 31, so that the first suspension members 2 and second suspension members 3 are respectively positioned in their corresponding suspension areas, preparing for the suspension of copper busbars. Next, copper busbars requiring transfer or subsequent heating or other treatments are hooked onto the first lower hook portions 22 of the first suspension members 2 and the second lower hook portions 32 of the second suspension members 3, respectively. Because the first lower hook portion 22 bends away from the second suspension area 6, and the second lower hook portion 32 bends away from the first suspension area 5, this ensures that the copper busbars are stably hung on the corresponding suspension members, with reasonable spacing and layout between them, facilitating subsequent operations. Once the copper busbars are suspended, the entire transfer device can be moved using frame 1 according to the actual production process requirements, transferring the copper busbars to the next corresponding position in the process, such as heating equipment. This achieves seamless transfer between different processes, ensuring production continuity. By suspending the copper busbars on the hooks, compared to directly stacking them on the material storage platform, the contact area between the copper busbars and the supporting structure is greatly reduced, thereby reducing heat loss to other parts and effectively improving heating efficiency. Simultaneously, the first lower hook 22 and the second lower hook 32 face opposite directions, allowing workers to perform loading operations from both sides simultaneously, greatly saving loading time, improving overall work efficiency and the practicality of the transfer device, optimizing the material transfer process in copper busbar processing, and enhancing production efficiency.

[0041] In addition, one embodiment of this utility model provides a processing device, including the transfer device of the above embodiment. In this embodiment, the processing device also includes a heating device, which can heat the transfer device on which copper busbars are suspended. In this embodiment, the moving wheel 9 is a cast iron wheel, which is resistant to high temperatures up to 500 degrees Celsius. The frame 1 is welded from 304 stainless steel square tubing. Since the processing device includes the above-mentioned transfer device and is equipped with a heating device, it can heat the suspended copper busbars. This suspended heating method has significant advantages over the traditional stacking heating method. The copper busbars are suspended in the transfer device with sufficient spacing between them, allowing hot air or heating medium to evenly surround each copper busbar, so that heat is fully transferred to all surfaces of the copper busbars, greatly improving heating efficiency. For example, traditional stacking heating may result in the internal copper busbars not being fully heated, while this suspended heating method can effectively avoid this problem, ensuring the heating quality and consistency of the copper busbars. The moving wheel 9 is a cast iron cast iron wheel, which is resistant to high temperatures up to 500 degrees Celsius. This allows the casters to function normally even when the processing device is near the heating element or in a high-temperature environment during the heating process. For example, when heating copper busbars at high temperatures, the temperature around the device may rise, and ordinary wheels may be damaged by the high temperature, affecting the mobility of the device. These high-temperature resistant casters ensure that the processing device can still move flexibly in high-temperature environments, facilitating adjustments to the device's position or transporting the heated copper busbars to other locations. The frame 1 is welded from 304 stainless steel square tubing, which has excellent high-temperature resistance and corrosion resistance. During the heating process, the frame 1 can withstand high-temperature environments without deforming or being damaged due to prolonged heating. Simultaneously, the stainless steel frame 1 also possesses good strength and stability, ensuring the structural integrity of the transfer device during the carrying and movement of copper busbars. This not only extends the service life of the processing device but also reduces maintenance costs and the risk of production interruption due to damage to the frame 1.

[0042] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A transfer device, characterized in that, It includes a frame, a plurality of first suspension members and a plurality of second suspension members. The frame includes a frame body and a multi-layer rack arranged at intervals in the frame body in the vertical direction. The rack has a first suspension area and a second suspension area arranged side by side in the front-back direction. The first suspension member is suspended in the first suspension area. The first suspension member has a first upper hook portion and a first lower hook portion with opposite bending directions. The first upper hook portion is hooked in the first suspension area. The first lower hook portion is adapted to hang a copper busbar. The first lower hook portion is bent in a direction away from the second suspension area. The second suspension member is suspended in the second suspension area. The second suspension member has a second upper hook portion and a second lower hook portion with opposite bending directions. The second upper hook portion is hooked in the second suspension area, and the second lower hook portion is adapted to hang a copper busbar. The second lower hook portion bends in a direction away from the first suspension area.

2. The transfer device according to claim 1, characterized in that, The bracket includes a square frame and multiple hanging rods connected within the square frame. The square frame is vertically connected to the inner side of the main frame, and the multiple hanging rods are arranged in parallel at intervals. The front portion of the hanging rods constitutes the first suspension area, and the remaining hanging rods constitute the second suspension area.

3. The transfer device according to claim 2, characterized in that, The multiple hanging rods extend in the left-right direction.

4. The transfer device according to claim 1, characterized in that, The uppermost bracket is fixedly connected to the top of the main frame to form a top frame.

5. The transfer device according to claim 4, characterized in that, All other mounting brackets can be detached and mounted on the main frame.

6. The transfer device according to claim 4, characterized in that, The inner side of the frame is provided with multiple interconnected parts spaced apart in the vertical direction. The number of interconnected parts is greater than the number of hanging brackets. The remaining hanging brackets are detachably connected to the frame body through the interconnected parts.

7. The transfer device according to claim 6, characterized in that, The connecting part includes multiple mounting holes, and the bracket is provided with multiple positioning pins, each of which is inserted into one of the mounting holes.

8. The transfer device according to claim 4, characterized in that, The transfer device also includes multiple support limiting components, and each of the remaining brackets is fixedly connected to multiple support limiting components, which are detachably connected to the frame.

9. The transfer device according to claim 1, characterized in that, The transfer device also includes casters for moving the frame, the casters being located at the bottom of the frame.

10. A processing apparatus, characterized in that, Includes the transfer device as described in any one of claims 1-9.