Finished product stacking manipulator for rock tea processing

By using a robotic arm combining four-way clamping and adsorption in the processing of Wuyi rock tea, the problem of unstable clamping during the stacking of finished Wuyi rock tea products has been solved, achieving stable stacking and improved safety of finished Wuyi rock tea products.

CN223645846UActive Publication Date: 2025-12-09FUJIAN METROLOGY INST +2
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Patent Information

Application Number
CN202520104292.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-16
Publication Date
2025-12-09
Estimated Expiration
2035-01-16

AI Technical Summary

Technical Problem

In the existing technology for processing Wuyi rock tea, the palletizing robot arm does not provide sufficient stability in holding the finished Wuyi rock tea, which causes the finished Wuyi rock tea to shake easily during the palletizing process, affecting its quality.

Method used

A finished product palletizing robot for rock tea processing was designed. It uses a combination of four L-shaped gripping blocks and suction cups, and achieves four-way gripping and adsorption through worm gear transmission to enhance stability. The self-locking property of the worm gear transmission is used to prevent accidental movement.

Benefits of technology

This improves the stability and safety of stacking finished Wuyi rock tea, prevents the boxes from deforming or breaking, and ensures the integrity and quality of the finished Wuyi rock tea.

✦ Generated by Eureka AI based on patent content.

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Abstract

The finished product stacking mechanical arm for rock tea processing comprises a rotating base, a mechanical arm is arranged above the rotating base, a clamping base is arranged at the output end of the mechanical arm, a transmission cavity is formed in the clamping base, four threaded rods which are annularly distributed at equal intervals are rotationally arranged in the transmission cavity, and the threaded rods are connected with the rotating base. The outer portions of the threaded rods are in threaded connection with moving blocks, one ends of the moving blocks extend to the outer portion of the transmission cavity, L-shaped clamping blocks are welded to the ends, located outside the transmission cavity, of the moving blocks, a rotating cavity is formed in the rotating base, and a rotating shaft is rotationally arranged in the rotating cavity. And one end of the rotating shaft extends out of the rotating cavity. According to the finished product stacking manipulator for rock tea processing, uniform distribution of clamping force is ensured through the four L-shaped clamping blocks, the problem that a box body is deformed or damaged due to the fact that single-point or single-side stress is too large is solved, stability is improved, and rock tea finished products in the box body are prevented from being damaged.
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Description

TECHNICAL FIELD

[0001] The utility model relates to rock tea processing stacking technical field, concretely is a kind of for rock tea processing finished product stacking mechanical hand. BACKGROUND

[0002] Rock tea belongs to camellia family arbor plant, is a kind of semi-fermentation tea of green tea, is famous due to its unique growth environment and manufacturing process, and rock tea is rich in tea polyphenols and catechin and other antioxidant substances, these substances can help to remove free radicals in the body, delay cell aging, protect cell health, thereby help to prevent various chronic diseases, such as cancer, cardiovascular and cerebrovascular diseases etc., in the rock tea processing process, by using stacking mechanical hand can be quickly, accurately stacked up after processing rock tea finished product, greatly improve production efficiency, also reduce the labor intensity of worker.

[0003] The existing patent with the announcement number CN217577246U discloses a kind of stacking mechanical hand, including bottom plate, the bottom plate upper end face both sides are fixedly connected with two slide rails, the bottom plate upper end face is fixedly connected with rack in the middle of two slide rails, the bottom plate both sides are equipped with the support assembly for supporting bottom plate;Two The slide rails between are equipped with sliding box, the sliding box lower end face both sides are equipped with the sliding seat for sliding connection with slide rail, the sliding box is installed with the drive assembly for being cooperated with rack and driving sliding box to move along slide rail.

[0004] The above scheme can adjust the height of mechanical hand body according to the height of goods stacking when working, but the finished product after rock tea processing is mostly loaded into box for stacking, and the stacking mechanical hand can only fix the two sides of the box, so that the stability of the box is poor, and the rock tea finished product inside is easily extruded, which affects the quality of rock tea finished product, therefore, it does not meet the existing demand, and for this, we propose a kind of finished product stacking mechanical hand for rock tea processing. UTILITY MODEL CONTENT

[0005] The utility model aims at providing a kind of finished product stacking mechanical hand for rock tea processing, to solve the problem that the clamping stability of stacking mechanical hand to rock tea finished product after processing is insufficient, which leads to easy shaking and affects the quality of rock tea finished product.

[0006] In order to achieve the above object, the utility model provides the following technical scheme: A kind of finished product stacking manipulator for rock tea processing, including rotating base, the upper portion of the rotating base is provided with mechanical arm, the output end of the mechanical arm is provided with clamping seat, the inside of the clamping seat can be transmission cavity, four screw rods that are annular equidistant distribution are rotatably arranged in the inside of the transmission cavity, the outside of the screw rod is all connected with moving block in screw thread, and the one end of moving block is all extended to the outside of transmission cavity, the one end of moving block located the outside of transmission cavity is all welded with L type clamping block, rotating cavity is opened in the inside of the rotating base, rotating shaft is rotatably arranged in the inside of the rotating cavity, and the one end of rotating shaft extends to the outside of rotating cavity, and the one end of rotating shaft located the outside of rotating base is connected with mechanical arm.

[0007] Preferably, the outer wall of the one end of the rotating shaft located in the inside of the rotating cavity is provided with a transmission worm wheel, a transmission worm is rotatably arranged at the rear end of the inside of the rotating cavity, and the transmission worm is driven by the transmission worm wheel.

[0008] Preferably, a second motor is arranged on one side of the inside of the rotating cavity, and the output end of the second motor is connected to the transmission worm by a shaft coupling.

[0009] Preferably, a first motor is arranged on one side of the inside of the transmission cavity, the output end of the first motor is provided with a first rotating rod by a shaft coupling, the outer wall of the first rotating rod is provided with a first bevel gear, one end of the screw rod is welded with a second rotating rod, the one end of the second rotating rod is provided with a second bevel gear, and the second bevel gear is connected to the first bevel gear by meshing.

[0010] Preferably, the outer wall of the second rotating rod is provided with a bearing, the inner wall of the bearing is connected to the outer wall of the second rotating rod, and the outer wall of the bearing is connected to the inside of the transmission cavity.

[0011] Preferably, four guide rods that are annular equidistant distribution are welded on the outside of the inside of the transmission cavity, the guide rods penetrate the moving block, and the guide rods are connected to the moving block by sliding.

[0012] Preferably, three groups of suction cups that are equidistantly distributed are arranged on one side of the clamping seat, and each group of suction cups is provided with three suction cups that are equidistantly distributed.

[0013] Compared with the prior art, the utility model has the beneficial effects that:

[0014] 1. This utility model has a transmission cavity inside the clamping seat. When the first motor is started, the first rotating rod will drive the first bevel gear to rotate. Under the meshing transmission of the first bevel gear and the four second bevel gears, the four threaded rods can rotate synchronously, thereby driving the moving block to move the L-shaped clamping block synchronously. The four L-shaped clamping blocks can clamp and fix the box containing the rock tea product from four directions. The four L-shaped clamping blocks ensure the uniform distribution of clamping force, avoid the problem of box deformation or damage caused by excessive force on a single point or side, improve stability, and prevent damage to the rock tea product inside.

[0015] 2. This utility model features a rotating cavity inside the rotating base. When the second motor inside the rotating cavity is started, it causes the transmission worm to rotate. Under the worm gear transmission between the transmission worm and the transmission worm wheel, the rotating shaft rotates, which in turn drives the robotic arm to rotate horizontally synchronously. This allows the clamping seat to adjust the position of the rock tea product. Because the worm gear transmission has self-locking properties, even under external forces such as sudden impacts or vibrations, the robotic arm and clamping seat will not move or rotate unexpectedly, thus greatly enhancing the stability and safety of the equipment and ensuring the stability of the finished rock tea stacking.

[0016] 3. This utility model has a suction cup installed at the middle position on one side of the clamping seat. When the box is stacked, the suction cup can make it come into close contact with the surface of the box and generate negative pressure, thereby firmly adhering the box. This adsorption provides the box with additional stability and support during the stacking process, effectively preventing the box from slipping or tilting, and ensuring the accuracy and safety of stacking. Attached Figure Description

[0017] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0018] Figure 2 This is a front view schematic diagram of the internal structure of the clamping seat of this utility model;

[0019] Figure 3 This is a side view of the internal structure of the clamping seat of this utility model;

[0020] Figure 4 This is a top view of the internal structure of the rotating base of this utility model;

[0021] Figure 5 For the present utility model Figure 2 Enlarged view of a portion of region A in the middle.

[0022] In the diagram: 1. Rotating base; 2. Robotic arm; 3. Clamping seat; 4. Transmission cavity; 5. First motor; 6. First rotating rod; 7. First bevel gear; 8. Second rotating rod; 9. Second bevel gear; 10. Bearing; 11. Threaded rod; 12. Moving block; 13. Guide rod; 14. Suction cup; 15. Rotating cavity; 16. Rotating shaft; 17. Transmission worm gear; 18. Transmission worm; 19. Second motor; 20. L-shaped clamping block. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Please see Figures 1-5 This utility model provides a technical solution: a finished product palletizing robot for rock tea processing, including a rotating base 1, a robotic arm 2 above the rotating base 1, a clamping seat 3 at the output end of the robotic arm 2, a transmission cavity 4 inside the clamping seat 3, four threaded rods 11 arranged in a ring at equal intervals inside the transmission cavity 4, each threaded rod 11 being threadedly connected to a moving block 12, one end of each moving block 12 extending to the outside of the transmission cavity 4, and an L-shaped clamping block 20 welded to the end of each moving block 12 outside the transmission cavity 4, a rotating cavity 15 inside the rotating base 1, a rotating shaft 16 rotatably arranged inside the rotating cavity 15, one end of the rotating shaft 16 extending to the outside of the rotating cavity 15, and the end of the rotating shaft 16 outside the rotating base 1 being connected to the robotic arm 2, and four guide rods 13 arranged in a ring at equal intervals welded to the outside of the transmission cavity 4, the guide rods 13 passing through the moving blocks 12, and the guide rods 13 slidingly engaging with the moving blocks 12.

[0025] The rotating base 1 is installed by bolts. The robotic arm 2 is started to move the clamping seat 3 to the upper end of the box. The first motor 5 is started to drive the first rotating rod 6 and the first bevel gear 7 to rotate, which in turn drives the four second bevel gears 9 and the second rotating rod 8 to rotate synchronously, so that the threaded rod 11 and the moving block 12 rotate. The guide rod 13 restricts the axial movement of the moving block 12, so that it is converted into horizontal movement, thereby driving the L-shaped clamping block 20 to clamp the box. The second motor 19 is started, and through the worm gear 18 and the worm wheel 17, the rotating shaft 16 and the robotic arm 2 are driven to rotate, so as to realize the rotating stacking of the box.

[0026] Please see Figure 2 , Figure 3 and Figure 5A first motor 5 is installed on one side inside the transmission cavity 4. The output end of the first motor 5 is connected to a first rotating rod 6 via a coupling. The power of the first motor 5 is directly and efficiently transmitted to the first rotating rod 6, reducing energy loss. A first bevel gear 7 is installed on the outer wall of the first rotating rod 6. A second rotating rod 8 is welded to one end of each threaded rod 11. A second bevel gear 9 is installed at one end of each second rotating rod 8, and the second bevel gear 9 meshes with the first bevel gear 7. Through the meshing of the first bevel gear 7 and the second bevel gear 9, the power transmission from the first rotating rod 6 to the four second rotating rods 8 is realized, and the four second rotating rods 8 can be ensured to rotate synchronously, thereby driving the four threaded rods 11 to work synchronously, improving the synchronicity and stability of clamping. A bearing 10 is installed on the outer wall of the second rotating rod 8. The inner wall of the bearing 10 is connected to the outer wall of the second rotating rod 8, and the outer wall of the bearing 10 is connected to the interior of the transmission cavity 4. The bearing 10 can reduce the frictional resistance of the second rotating rod 8 during rotation, ensuring smooth rotation and durability.

[0027] Please see Figure 4 A transmission worm gear 17 is provided on the outer wall of one end of the rotating shaft 16 inside the rotating cavity 15. A transmission worm 18 is rotatably provided at the rear end inside the rotating cavity 15, and the transmission worm 18 and the transmission worm gear 17 are connected by a worm gear transmission. The worm gear transmission can achieve smooth and reliable transmission from the transmission worm 18 to the transmission worm gear 17. The worm gear transmission has self-locking property, which can prevent the rotating shaft 16 and the robotic arm 2 from rotating unexpectedly when the second motor 19 stops working, thus enhancing the stability and safety of the equipment. A second motor 19 is provided on one side inside the rotating cavity 15, and the output end of the second motor 19 is connected to the transmission worm 18 through a coupling. The power of the second motor 19 is directly transmitted to the transmission worm 18, driving it to rotate, thereby realizing the rotation of the robotic arm 2 and the clamping seat 3, and completing the stacking of the box.

[0028] Please see Figure 1 and Figure 2 Three sets of equally spaced suction cups 14 are provided on one side of the clamping seat 3, and each set of suction cups 14 has three equally spaced suction cups. The equally spaced distribution of the suction cups 14 can ensure uniform adsorption on the surface of the box and improve the stability and reliability of adsorption.

[0029] Working Principle: In use, the rotating base 1 is installed with bolts. The mechanical arm 2 is activated to move the clamping seat 3 to the top of the box containing the finished rock tea. The first motor 5 is started, and it rotates the first rotating rod 6 via a coupling. The first rotating rod 6 drives the first bevel gear 7 to rotate synchronously. Since the first bevel gear 7 is meshed with four second bevel gears 9, the four second bevel gears 9 drive the second rotating rod 8 to rotate synchronously. The bearing 10 ensures the smooth rotation of the second rotating rod 8. The second rotating rod 8 drives the threaded rod 11 to rotate synchronously, and the threaded rod 11 drives the moving blocks 12 to rotate synchronously. Since the moving blocks 12 are all slidingly engaged with the guide rod 13, they are all subject to axial limitation. The rotation of the four moving blocks 12 is converted into opposite or opposite horizontal linear movements. The four moving blocks 12 move in opposite directions, causing the L-shaped clamping blocks 20 to clamp and fix the four sides of the box. At the same time, the suction cups 14 can adsorb the top of the box, improving stability and preventing damage to the finished rock tea inside. The second motor 19 is started, which rotates the transmission worm gear 18 through the coupling. The transmission worm gear 18 and the transmission worm wheel 17 are connected by worm gear transmission, which drives the transmission worm wheel 17 to rotate the rotating shaft 16. Since the rotating shaft 16 is connected to the robotic arm 2, it drives the robotic arm 2 to rotate, realizing the movement of the clamping seat 3 and the box. The worm gear transmission has self-locking properties, so the robotic arm 2 and the clamping seat 3 will not move or rotate unexpectedly under sudden impact or vibration, thus greatly enhancing the stability and safety of the equipment and ensuring the stability of the rock tea finished product stacking.

[0030] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A finished product stacking robot for processing Wuyi rock tea, comprising a rotating base (1), characterized in that: A robotic arm (2) is provided above the rotating base (1). A clamping seat (3) is provided at the output end of the robotic arm (2). The clamping seat (3) has a transmission cavity (4) inside. Four threaded rods (11) are rotatably arranged in a ring and are evenly distributed inside the transmission cavity (4). Each threaded rod (11) is threadedly connected to a moving block (12), and one end of each moving block (12) extends to the outside of the transmission cavity (4). An L-shaped clamping block (20) is welded to the end of each moving block (12) located outside the transmission cavity (4). A rotating cavity (15) is opened inside the rotating base (1). A rotating shaft (16) is rotatably arranged inside the rotating cavity (15), and one end of the rotating shaft (16) extends to the outside of the rotating cavity (15). The end of the rotating shaft (16) located outside the rotating base (1) is connected to the robotic arm (2).

2. The finished product palletizing robot for rock tea processing according to claim 1, characterized in that: The rotating shaft (16) is provided with a transmission worm wheel (17) on the outer wall of one end inside the rotating cavity (15). A transmission worm (18) is rotatably provided at the rear end inside the rotating cavity (15), and the transmission worm (18) and the transmission worm wheel (17) are connected by worm gear transmission.

3. The finished product palletizing robot for processing rock tea according to claim 2, characterized in that: A second motor (19) is provided on one side inside the rotating cavity (15), and the output end of the second motor (19) is connected to the transmission worm (18) through a coupling.

4. A finished product palletizing robot for processing rock tea according to claim 1, characterized in that: A first motor (5) is provided on one side inside the transmission cavity (4). A first rotating rod (6) is provided at the output end of the first motor (5) through a coupling. A first bevel gear (7) is provided on the outer wall of the first rotating rod (6). A second rotating rod (8) is welded to one end of each threaded rod (11). A second bevel gear (9) is provided at one end of the second rotating rod (8), and the second bevel gear (9) is meshed with the first bevel gear (7).

5. A finished product palletizing robot for processing rock tea according to claim 4, characterized in that: The outer wall of the second rotating rod (8) is provided with a bearing (10), the inner wall of the bearing (10) is connected to the outer wall of the second rotating rod (8), and the outer wall of the bearing (10) is connected to the interior of the transmission cavity (4).

6. A finished product palletizing robot for processing rock tea according to claim 1, characterized in that: Four guide rods (13) are welded to the outside of the transmission cavity (4) in a ring and are equally spaced. The guide rods (13) pass through the moving block (12) and are in sliding fit with the moving block (12).

7. A finished product palletizing robot for processing rock tea according to claim 1, characterized in that: The clamping seat (3) has three sets of equally spaced suction cups (14) on one side, and each set of suction cups (14) has three suction cups equally spaced.

Citation Information

Patent Citations

  • Stacking manipulator

    CN217577246U