Discharging device of granulator

By introducing a motor-driven separation chamber, scraper, and pusher plate into the granulator, the problems of clogging and accumulation of viscous materials are solved, achieving uniform material transmission and collection, and improving production efficiency and equipment life.

CN223645896UActive Publication Date: 2025-12-09DONGGUAN XINCHANGMEI FILM TECH CO LTD
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Patent Information

Application Number
CN202520273360.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-20
Publication Date
2025-12-09
Estimated Expiration
2035-02-20

AI Technical Summary

Technical Problem

Existing granulator unloading devices are prone to clogging when handling viscous materials, and the material accumulates too quickly when the feed rate is too high, leading to decreased production efficiency or machine failure.

Method used

A material unloading device including a separation chamber, a scraper, a pusher, and a motor drive is designed. The motor drives the transmission rod and scraper to remove adhering particles, and the screw pushers move horizontally. Combined with the guide plate and the take-out frame, the material is uniformly transported and collected.

Benefits of technology

It effectively prevents material blockage and accumulation in the device, ensures smooth material discharge, maintains production continuity, reduces machine wear and corrosion, and improves equipment service life.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of pelletizers, and discloses a discharging device of a pelletizer. Comprising a bottom plate and further comprises a discharging frame fixed to the top of the bottom plate, a separation chamber is installed on the top of the discharging frame, and a cylinder cover is fixed to the top of the separation chamber. Particles can be uniformly conveyed into a discharging frame below conveniently, the situation that too much particles are accumulated in the particles, and an outlet is prone to being blocked is prevented, a scraper and a spring can be conveniently installed by arranging an installation disc, the particles adhering to the cylinder wall can be conveniently scraped away by arranging the scraper, the scraper can be conveniently limited by arranging the spring, and the operation amplitude of the scraper can be conveniently controlled by arranging the spring; and meanwhile, the phenomenon that the scraper blade stops running due to foreign matters can be prevented.
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Description

Technical Field

[0001] This utility model relates to the field of granulator technology, specifically to a granulator unloading device. Background Technology

[0002] The discharge device of a granulator is an important component of the granulator. Its main function is to unload the processed granules from the machine for subsequent packaging, storage, or transportation. The discharge device helps control the quality of the granules. By precisely adjusting the discharge speed and method, it ensures that parameters such as particle size, shape, and density meet production requirements. This is crucial for improving product quality and meeting customer needs. During the granulation process, material may become clogged or accumulate in certain parts of the machine. The design of the discharge device typically considers material flowability and discharge efficiency, helping to prevent this. Timely discharge of material also reduces wear and corrosion inside the machine, extending the equipment's lifespan.

[0003] Granulators are typically used for the continuous production of granular materials. A discharge device ensures that material is discharged from the machine promptly and smoothly after granulation, thus maintaining production continuity. Without a discharge device, material may accumulate inside the machine, leading to decreased production efficiency or even machine malfunction. However, some discharge devices, when handling materials that tend to become sticky, may cause material to adhere to the discharge device and walls. Furthermore, in some devices, when the feed rate is too high, the material accumulates too quickly within the discharge device, potentially causing blockages. Utility Model Content

[0004] The purpose of this invention is to provide a granulator unloading device to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a granulator unloading device, including a base plate, and further comprising:

[0006] A discharge frame is fixed to the top of the base plate. A separation chamber is installed on the top of the discharge frame. A cylinder head is fixed to the top of the separation chamber. A first driving component is provided on the top of the cylinder head. An installation plate is provided on the outside of the first driving component. A scraper is installed at one end of the installation plate. A spring is fixed to the top of the installation plate.

[0007] A second driving component is provided on the inner wall of the unloading frame. A first connecting plate is provided on the outer side of the second driving component. A push plate is fixed at the bottom of the first connecting plate. An installation frame is fixed on the inner wall of the unloading frame. A guide chamber is installed at one end of the unloading frame. A guide plate is fixed at one end of the guide chamber. A support base is provided at the bottom of the guide chamber. A take-out frame slides on the inner wall of the support base.

[0008] Preferably, a fixing plate is fixed to the bottom of the base plate, and a fixing rod for supporting the main body is fixed to the top of the fixing plate.

[0009] Preferably, the inner wall of the unloading frame is fixed with an installation block, and the inner wall of the installation block is fixed with a connecting rod for improving the stability of the push plate during sliding, and the outer side of the connecting rod is slidably connected to the inner wall of the push plate.

[0010] Preferably, a support frame is fixed to the top of the base plate, and a second connecting plate for limiting the unloading frame is fixed to one end of the support frame.

[0011] Preferably, a fixing frame is installed on the top of the unloading frame, and a support ring for supporting the separation chamber is fixed on the inner wall of the fixing frame.

[0012] Preferably, the first driving component includes a first motor fixed to the top of the cylinder head, and the output end of the first motor is fixed with a transmission rod for conveying particles.

[0013] Preferably, the second driving component includes a second motor fixed to the outside of the unloading frame, the output end of the second motor is fixed with a screw, and the outside of the screw is threadedly connected to the inner wall of the first connecting plate.

[0014] Preferably, the inner wall of the separation chamber is connected to a feed pipe, and a valve for controlling the feed is installed at the top of the feed pipe.

[0015] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0016] This invention facilitates the installation of the first driving component by setting up a separation chamber, and facilitates the rotation of the transmission rod and mounting plate by setting up a first motor. The transmission rod facilitates the even transmission of particles to the discharge frame below, preventing excessive accumulation inside and easy blockage of the outlet. The mounting plate facilitates the installation of scrapers and springs. The scraper facilitates the scraping of particles adhering to the cylinder wall, and the spring facilitates the limitation and control of the scraper's operating range, thereby preventing it from failing to scrape off adhering particles and preventing the scraper from stopping due to foreign objects. Attached Figure Description

[0017] Figure 1 A schematic diagram of a preferred embodiment of the unloading device for a granulator provided by this utility model;

[0018] Figure 2 A schematic diagram of the first driving component provided by this utility model;

[0019] Figure 3 for Figure 2 A magnified structural diagram of point A is shown below;

[0020] Figure 4 A schematic diagram of the second driving component provided by this utility model;

[0021] Figure 5 A schematic diagram of the extraction frame structure provided by this utility model.

[0022] In the diagram: 1. Base plate; 2. Unloading frame; 3. Separation chamber; 4. Cylinder head; 5. First drive component; 51. First motor; 52. Transmission rod; 6. Mounting plate; 7. Scraper; 8. Spring; 9. Second drive component; 91. Second motor; 92. Screw; 10. First connecting plate; 11. Push plate; 12. Mounting frame; 13. Guide chamber; 14. Guide plate; 15. Support base; 16. Take-out frame; 17. Fixing plate; 18. Fixing rod; 19. Mounting block; 20. Connecting rod; 21. Support frame; 22. Second connecting plate; 23. Fixing frame; 24. Support ring; 25. Feed pipe; 26. Valve. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Please see Figures 1-5As shown, a granulator unloading device includes a base plate 1, with an unloading frame 2 fixed to the top of the base plate 1. The unloading frame 2 facilitates the installation of a separation chamber 3. The separation chamber 3 is installed on the top of the unloading frame 2, facilitating the installation of a cylinder head 4. The cylinder head 4 is fixed to the top of the separation chamber 3, facilitating the installation of a first driving component 5. The cylinder head 4 has the first driving component 5 on its top, which drives a mounting plate 6 to rotate. The mounting plate 6 is located on the outer side of the first driving component 5, facilitating the installation of a scraper 7 and a spring 8. The scraper 7 is installed at one end of the mounting plate 6, facilitating the scraping of particles adhering to the wall. The spring 8 is fixed to the top of the mounting plate 6, facilitating the limiting of the scraper 7. A second driving component 9 is installed on the inner wall of the unloading frame 2, facilitating the pushing of the unloading frame 2. The first connecting plate 10 is provided on the outer side of the second driving component 9. The first connecting plate 10 facilitates the installation of the push plate 11. The push plate 11 is fixed at the bottom of the first connecting plate 10, which facilitates the collection of falling particles. The inner wall of the unloading frame 2 is fixed with a mounting bracket 12, which facilitates the limiting of the push plate 11. One end of the unloading frame 2 is equipped with a guide chamber 13, which facilitates the guidance of the collected particles. One end of the guide chamber 13 is fixed with a guide plate 14, which facilitates the shielding and guidance of the particles to prevent them from falling to the surroundings. The bottom of the guide chamber 13 is provided with a support base 15, which facilitates the installation of the extraction frame 16. The extraction frame 16 slides on the inner wall of the support base 15, which facilitates the final collection of the collected particles.

[0025] A fixing plate 17 is fixed to the bottom of the base plate 1, and a fixing rod 18 for supporting the main body is fixed to the top of the fixing plate 17. By setting the fixing plate 17, it is easy to install the fixing rod 18, and by setting the fixing rod 18, it is easy to support the main body.

[0026] An installation block 19 is fixed to the inner wall of the unloading frame 2. A connecting rod 20 for improving the stability of the push plate 11 when sliding is fixed to the inner wall of the installation block 19, and the outer side of the connecting rod 20 is slidably connected to the inner wall of the push plate 11. By setting the installation block 19, it is easy to install the connecting rod 20. By setting the connecting rod 20, it is easy to improve the stability of the push plate 11 when sliding.

[0027] A support frame 21 is fixed to the top of the base plate 1. A second connecting plate 22 for limiting the unloading frame 2 is fixed to one end of the support frame 21. By setting the support frame 21, the second connecting plate 22 can be installed easily. By using the support frame 21 and the second connecting plate 22 together, the unloading frame 2 can be limited easily.

[0028] A fixed frame 23 is installed on the top of the unloading frame 2. A support ring 24 for supporting the separation chamber 3 is fixed on the inner wall of the fixed frame 23. By setting the fixed frame 23, the support ring 24 can be installed easily. By using the support ring 24 and the fixed frame 23 together, the separation chamber 3 can be easily limited.

[0029] The first driving component 5 includes a first motor 51 fixed to the top of the cylinder head 4. The output end of the first motor 51 is fixed with a transmission rod 52 for conveying the material particles. By setting the first motor 51, it is easy to drive the transmission rod 52 to rotate. By setting the transmission rod 52, it is easy to uniformly convey the internal particles and prevent them from clogging inside.

[0030] The second driving component 9 includes a second motor 91 fixed to the outside of the unloading frame 2. The output end of the second motor 91 is fixed with a screw 92, and the outside of the screw 92 is threadedly connected to the inner wall of the first connecting plate 10. By setting the second motor 91, it is easy to drive the screw 92 to rotate. By setting the screw 92, it is easy to drive the push plate 11 to move horizontally, thereby pushing the particles into the guide chamber 13.

[0031] The inner wall of the separation chamber 3 is connected to a feed pipe 25, and a valve 26 for controlling the feed is installed at the top of the feed pipe 25. By setting the feed pipe 25, it is easy to install the valve 26. By setting the valve 26, it is easy to control the entry and exit of particles and prevent too much particles from entering at one time and causing blockage.

[0032] Working principle: First, open valve 26. Then, the particles enter the separation chamber 3 through feed pipe 25. Then, start the first motor 51. The first motor 51 drives the transmission rod 52 and the mounting plate 6 to rotate. The transmission rod 52 evenly transfers the particles in the separation chamber 3 to the unloading frame 2. At the same time, the mounting plate 6 drives the scraper 7 to rotate, scraping off some of the particles adhering to the inner wall of the separation chamber 3. After the particles in the separation chamber 3 have been transferred, start the second motor 91. The second motor 91 drives the screw 92 to rotate. The screw 92 drives the first connecting plate 10 and the push plate 11 to move horizontally, thereby pushing the falling particles into the guide chamber 13. Then, guided by the guide plate 14, they fall into the extraction frame 16. Once the extraction frame 16 is full, the particles can be removed.

[0033] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0034] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A granulator unloading device, comprising a base plate (1), characterized in that, Also includes: A discharge frame (2) is fixed to the top of the base plate (1). A separation chamber (3) is installed on the top of the discharge frame (2). A cylinder head (4) is fixed on the top of the separation chamber (3). A first driving member (5) is provided on the top of the cylinder head (4). An installation plate (6) is provided on the outside of the first driving member (5). A scraper (7) is installed on one end of the installation plate (6). A spring (8) is fixed on the top of the installation plate (6). A second driving component (9) is provided on the inner wall of the unloading frame (2). A first connecting plate (10) is provided on the outer side of the second driving component (9). A push plate (11) is fixed at the bottom of the first connecting plate (10). An installation frame (12) is fixed on the inner wall of the unloading frame (2). A guide chamber (13) is installed at one end of the unloading frame (2). A guide plate (14) is fixed at one end of the guide chamber (13). A support seat (15) is provided at the bottom of the guide chamber (13). A take-out frame (16) slides on the inner wall of the support seat (15).

2. The granulator unloading device according to claim 1, characterized in that: The bottom of the base plate (1) is fixed with a fixing plate (17), and the top of the fixing plate (17) is fixed with a fixing rod (18) for supporting the main body.

3. The granulator unloading device according to claim 1, characterized in that: The inner wall of the unloading frame (2) is fixed with an installation block (19), and the inner wall of the installation block (19) is fixed with a connecting rod (20) for improving the stability of the push plate (11) when sliding, and the outer side of the connecting rod (20) is slidably connected to the inner wall of the push plate (11).

4. The granulator unloading device according to claim 1, characterized in that: A support frame (21) is fixed to the top of the base plate (1), and a second connecting plate (22) for limiting the unloading frame (2) is fixed to one end of the support frame (21).

5. The granulator unloading device according to claim 1, characterized in that: The top of the unloading frame (2) is equipped with a fixing frame (23), and the inner wall of the fixing frame (23) is fixed with a support ring (24) for supporting the separation chamber (3).

6. The granulator unloading device according to claim 1, characterized in that: The first drive unit (5) includes a first motor (51) fixed to the top of the cylinder head (4), and the output end of the first motor (51) is fixed with a transmission rod (52) for conveying the material particles.

7. The granulator unloading device according to claim 1, characterized in that: The second driving component (9) includes a second motor (91) fixed on the outside of the unloading frame (2). The output end of the second motor (91) is fixed with a screw (92), and the outside of the screw (92) is threadedly connected to the inner wall of the first connecting plate (10).

8. A granulator unloading device according to claim 1, characterized in that: The inner wall of the separation chamber (3) is connected to a feed pipe (25), and a valve (26) for controlling the feed is installed on the top of the feed pipe (25).