Film machine winding electrostatic adsorption device

By using electrostatic adsorption devices and automatic cutting technology, the problems of film breakage and cutting defects caused by mechanical pressing or adhesive bonding during the winding process of PE film extruders have been solved, realizing the automation and continuity of film roll winding and improving product quality.

CN223645966UActive Publication Date: 2025-12-09YAKE FILM (DONGGUAN) CO LTD
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Patent Information

Application Number
CN202520026934.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-07
Publication Date
2025-12-09
Estimated Expiration
2035-01-07

AI Technical Summary

Technical Problem

During the winding process of PE film extruder, traditional mechanical pressing or gluing methods can cause film damage and wrinkling, and the cutting of the cutter can cause defects such as white spots, holes, and transparent stripes in the finished product, affecting product quality.

Method used

An electrostatic adsorption device is used to tightly adhere the film to the paper tube of the air shaft, and an automatic cutting device cuts it during roll changing, avoiding mechanical pressing or gluing operations. Electrostatic adsorption is used to achieve tight adhesion between the film roll and the paper tube and automatic cutting.

Benefits of technology

It improved product quality, increased production efficiency and quality, solved the problems of film breakage and cutting defects that may occur with traditional methods, and enabled the automation and continuity of the film roll winding process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of film winding equipment, and discloses a film machine winding electrostatic adsorption device which is characterized in that a guide wheel set is arranged on a guide rack; the sliding rails are arranged on the two sides of the guide rack correspondingly. The base plate assemblies are arranged on the sliding rails respectively. The two ends of the static electricity generating device are installed on the substrate assembly. The two ends of the cutting device are installed on the base plate assembly. The telescopic devices are arranged below the sliding rails correspondingly, and the telescopic ends of the telescopic devices are connected with the base plate assembly. A turnover frame is arranged on the turnover tower, and a first air expansion shaft and a second air expansion shaft which are used for collecting film rolls are arranged on the turnover frame; the control device is used for receiving instructions and outputting the instructions. Flaws such as white points, holes and transparent strips of rolled products are effectively avoided, and the product quality is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to film winding equipment technical field, especially in a kind of film machine winding electrostatic adsorption device. BACKGROUND

[0002] In the PE film extruder winding device, when winding is completed, A shaft and B shaft on winding device need to be turned over to change winding, winding shaft is fixed with winding by sticking adhesive tape on paper tube and sticking film, when soft material is taken, it needs to be cut by knife, adhesive tape and paper tube scraps fall into soft material, after recovery, impurities are contained in material, resulting in the problems of white spot, hole, transparent strip and other defects of extruder product, resulting in poor quality.

[0003] Therefore, it needs to be improved. CONTENT OF UTILITY MODEL

[0004] The utility model solves the technical problem in the prior art, provides a kind of film machine winding electrostatic adsorption device to solve the problems in the background art.

[0005] To solve the above technical problems, the technical scheme adopted by the utility model is as follows: a kind of film machine winding electrostatic adsorption device, comprising: guide frame, the guide frame is equipped with guide wheel group, the guide wheel group is distributed and is set along the film roll winding direction;Slide rail, the slide rail is respectively arranged in the two sides of the discharge direction of the guide frame;Base plate assembly, the base plate assembly is respectively arranged on the slide rail, the base plate assembly can be moved along the slide rail longitudinally;Static electricity generating device, the two ends of the static electricity generating device are installed on the base plate assembly;Cutting device, the two ends of the cutting device are installed on the base plate assembly, the cutting device is arranged on the side of the static electricity generating device;Telescopic device, the telescopic device is respectively arranged below the slide rail, the telescopic end of the telescopic device is connected with the base plate assembly;Turnover tower, the turnover tower is equipped with turnover frame, the turnover frame is equipped with first gas expansion shaft and second gas expansion shaft for collecting film roll;Control device, the control device is used to receive instruction and output instruction;Wherein, when the first gas expansion shaft rolls film roll and changes winding, the turnover frame drives the first gas expansion shaft, the second gas expansion shaft switches, the static electricity generating device is driven to move to the paper tube of the second gas expansion shaft by the telescopic device and discharges, to make paper tube and film roll adhere;The cutting device drives film roll cutting.

[0006] Further, the cutting device includes side plates respectively mounted on the base plate assembly, telescopic members mounted on the side plates, fixed shafts connected with the side plates on both sides and roller shafts sleeved on the fixed shafts;The outer circumferential surface of the roller shaft is provided with a cutting knife, and the telescopic end of the telescopic member is connected with the roller shaft, wherein the telescopic member drives the roller shaft to rotate, and the roller shaft drives the cutting knife to rotate to cut the film roll.

[0007] Further, the telescopic part is a pneumatic cylinder or an oil cylinder.

[0008] Further, the electrostatic generating device comprises an electrostatic support frame and an electrostatic generating rod, both ends of the electrostatic support frame are connected with the side plates respectively, and the electrostatic generating rod is installed on the electrostatic support frame.

[0009] Further, the telescopic device is a pneumatic cylinder or an oil cylinder.

[0010] Compared with the prior art, the electrostatic adsorption mode is adopted to tightly adhere the film to the paper tube of the air inflation shaft, and the complicated operation of traditional mechanical pressing or gluing is avoided; the damage of the electrostatic adsorption to the film is small, and the problems of film breakage and wrinkling caused by the traditional mode are avoided; the problems of white spots, holes and transparent strips caused by traditional knife cutting are effectively solved, and the product quality is improved. BRIEF DESCRIPTION OF DRAWINGS

[0011] Figure 1 is a structural schematic view of the utility model.

[0012] Figure 2 is a structural schematic view of the turnover tower.

[0013] Figure 3 is a structural schematic view of the guide rack.

[0014] Figure 4 is a structural schematic view of the cutting device and the electrostatic generating device.

[0015] Figure 5 is a structural schematic view of the cutting device.

[0016] Figure 6 is a structural schematic view of the cutting device.

[0017] Figure 7 is a partial enlarged schematic view of Figure 5 .

[0018] The drawings are as follows: 1, guide rack; 2, guide wheel set; 3, slide rail; 4, base plate assembly; 5, electrostatic generating device; 6, cutting device; 7, telescopic device; 8, turnover tower; 9, turnover frame; 10, first air inflation shaft; 11, second air inflation shaft; 12, side plate; 13, telescopic part; 14, fixed shaft; 15, roller shaft; 16, cutting knife. DETAILED DESCRIPTION

[0019] The utility model will be further explained in detail in combination with the drawings.

[0020] The embodiments described with reference to the drawings are exemplary and are intended to be illustrative of the present application and are not to be construed as limiting the present application. In the description of the present application, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", and the like indicate orientations or positional relationships based on the orientations or positional relationships as shown in the drawings, and are merely used to facilitate description of the present application and simplification of description, and do not indicate or imply that the device or element indicated thereby must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be construed as limiting the present application. In addition, the terms "first", "second", are used only for the purpose of description and cannot be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated thereby. Therefore, the features defined as "first", "second" can explicitly or implicitly include one or more of the features. In the description of the present application, the meaning of "several", "a plurality of" is two or more, unless otherwise explicitly specified and limited. In the present application, unless otherwise explicitly specified and limited, the terms "mounting", "connection", "connection", "fixing" and the like should be interpreted broadly, for example, it can be fixedly connected, or it can be detachably connected, or it can be integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium, or it can be connected between two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances. In the present application, unless otherwise explicitly specified and limited, the "upper" or "lower" of the first feature to the second feature can include the first and second features directly contacting, or the first and second features not directly contacting but contacting through another feature between them. Moreover, the "upper", "above" and "on" of the first feature to the second feature includes the first feature above and obliquely above the second feature, or only indicates that the horizontal height of the first feature is higher than that of the second feature. The "below", "below" and "below" of the first feature to the second feature includes the first feature above and obliquely above the second feature, or only indicates that the horizontal height of the first feature is less than that of the second feature.

[0021] In view of the technical problems described in the background art, as Figures 1-7As shown, a film machine winding electrostatic adsorption device is provided, comprising: a guide rack 1, the guide rack 1 is provided with a guide wheel set 2, the guide wheel set 2 is arranged along the winding direction of the film roll; slide rails 3 are respectively arranged on both sides of the discharge direction of the guide rack 1; a base plate assembly 4 is respectively arranged on the slide rails 3, and the base plate assembly 4 can move longitudinally along the slide rails 3; an electrostatic generating device 5 is installed at both ends of the base plate assembly 4; a cutting device 6 is installed at both ends of the base plate assembly 4, and the cutting device 6 is arranged on one side of the electrostatic generating device 5; a telescopic device 7 is respectively arranged below the slide rails 3, and the telescopic end of the telescopic device 7 is connected with the base plate assembly 4; a turnover tower 8 is provided with a turnover frame 9, and the turnover frame 9 is provided with a first inflatable shaft 10 and a second inflatable shaft 11 for collecting film rolls; a control device is used for receiving instructions and outputting instructions; wherein when the first inflatable shaft 10 winds the film roll and changes the roll, the turnover frame 9 drives the first inflatable shaft 10 and the second inflatable shaft 11 to switch, the electrostatic generating device 5 is driven to move to the paper tube of the second inflatable shaft 11 by the telescopic device 7 to discharge, so that the paper tube is attached to the film roll; the cutting device 6 drives the film roll to cut.

[0022] The present application provides a film machine winding electrostatic adsorption device, mainly used in the process of winding the film roll, through the electrostatic adsorption effect to make the film roll closely attached to the paper tube, and automatically cut the film roll when changing the roll, to ensure the continuity and efficiency of the film roll winding process. The above technical solution is the specific embodiment of the present application: the guide rack 1 is used to guide the running direction of the film roll in the winding process, and the slide rails 3 are used to provide guidance and support for the movement of the base plate assembly 4. The base plate assembly 4 is used as the mounting platform of the electrostatic generating device 5 and the cutting device 6, which can be adjusted according to the position of the film roll. The electrostatic generating device 5 is used to generate static electricity during the winding process of the film roll, so that the film roll is closely attached to the paper tube. The cutting device 6 is used to cut the film roll when changing the roll. The telescopic device 7 is used to drive the base plate assembly 4 to move longitudinally along the slide rails 3, so as to adjust the position of the electrostatic generating device 5 and the cutting device 6.

[0023] During the film roll winding process, the film roll is first guided by the guide wheel assembly 2 on the guide frame 1, and then reaches the first air shaft 10 on the flipping tower 8 for winding. When the film roll on the first air shaft 10 reaches the predetermined thickness or length, the control device receives a roll change command and controls the flipping frame 9 to switch the positions of the first air shaft 10 and the second air shaft 11. At the same time, the control device controls the telescopic device 7 to drive the substrate assembly 4, the electrostatic generator 5, and the cutting device 6 to move above the paper tube of the second air shaft 11. The electrostatic generator 5 starts discharging, causing the surface of the paper tube to become electrostatically charged, thereby attracting the film roll to adhere tightly to the paper tube. Then, the cutting device 6 is activated, the telescopic component 13 drives the roller 15 to rotate, and the roller 15 drives the cutter 16 to rotate to cut the film roll, completing the roll change operation. The electrostatic adsorption device for film roll winding automates and continuously operates the film roll winding process through electrostatic adsorption and automatic cutting technology, improving production efficiency and product quality. It effectively solves the problems of defects such as white spots, holes, and transparent stripes in finished products caused by traditional blade cutting, thus improving product quality.

[0024] like Figures 4-7 As shown, the cutting device 6 includes side plates 12 respectively mounted on the substrate assembly 4, telescopic members 13 mounted on the side plates 12, fixed shafts 14 connected to the two side plates 12, and rollers 15 sleeved on the fixed shafts 14; the outer circumferential surface of the rollers 15 is provided with cutting blades 16, and the telescopic end of the telescopic member 13 is connected to the rollers 15, wherein the telescopic member 13 drives the rollers 15 to rotate, and the rollers 15 drive the cutting blades 16 to rotate to cut the film roll.

[0025] The above provides an implementable cutting device 6 structure, the specific driving process of which is as follows: the telescopic member 13 drives the roller shaft 15 to rotate, and the roller shaft 15 drives the cutter 16 to rotate to cut the film roll. The telescopic member 13 is preferably a cylinder or a hydraulic cylinder to achieve stable telescopic and rotational functions. The roller shaft 15 and the fixed shaft 14 can be rotated relative to each other by installing bearings.

[0026] Specifically, the electrostatic generating device 5 includes an electrostatic support frame and an electrostatic generating rod. The two ends of the electrostatic support frame are respectively connected to the side plates 12, and the electrostatic generating rod is mounted on the electrostatic support frame. The telescopic device 7 is also preferably a pneumatic cylinder or a hydraulic cylinder to achieve stable and precise movement.

[0027] The above does not limit the technical scope of this utility model. Any modifications, equivalent changes and alterations made to the above embodiments based on the technical essence of this utility model shall still fall within the scope of the technical solution of this utility model.

Claims

1. A film machine winding electrostatic adsorption device, characterized in that, include: A guide frame, on which a guide wheel assembly is provided, the guide wheel assembly being distributed along the film roll winding direction; Slide rails are respectively arranged on both sides of the discharge direction of the guide frame; A substrate assembly, wherein the substrate assemblies are respectively disposed on the slide rail, and the substrate assemblies are movable longitudinally along the slide rail; An electrostatic generator, wherein both ends of the electrostatic generator are mounted on the substrate assembly; A cutting device, the two ends of which are mounted on the substrate assembly, and the cutting device is disposed on one side of the electrostatic generator; Telescopic devices are respectively disposed below the slide rail, and the telescopic ends of the telescopic devices are connected to the base plate assembly; A flipping tower, wherein a flipping frame is provided on the flipping tower, and a first air-expanding shaft and a second air-expanding shaft are provided on the flipping frame for collecting the membrane roll; Control device, the control device being used to receive and output instructions; When the first air shaft rewinds the film roll and then changes rolls, the flipping frame drives the first air shaft and the second air shaft to switch. The electrostatic generator is driven by the telescopic device to move to the paper tube of the second air shaft to discharge, so that the paper tube is in contact with the film roll. The cutting device drives the film roll to be cut.

2. The electrostatic adsorption device for film winding according to claim 1, characterized in that: The cutting device includes side plates respectively mounted on the substrate assembly, telescopic members mounted on the side plates, a fixed shaft connected to the two side plates, and a roller shaft sleeved on the fixed shaft; a cutting blade is provided on the outer circumference of the roller shaft, and the telescopic end of the telescopic member is connected to the roller shaft, wherein the telescopic member drives the roller shaft to rotate, and the roller shaft drives the cutting blade to rotate to cut the film roll.

3. The electrostatic adsorption device for film winding according to claim 2, characterized in that: The telescopic component is a pneumatic cylinder or a hydraulic cylinder.

4. The electrostatic adsorption device for film winding according to claim 2, characterized in that: The electrostatic generating device includes an electrostatic support frame and an electrostatic generating rod. The two ends of the electrostatic support frame are respectively connected to the side plates, and the electrostatic generating rod is mounted on the electrostatic support frame.

5. The electrostatic adsorption device for film winding according to claim 1, characterized in that: The telescopic device is a pneumatic cylinder or a hydraulic cylinder.