Winding device

Abstract

The utility model discloses a winding device. The winding device comprises a wiring mechanism which comprises a wiring controller and a first directional wheel, the wiring controller is connected with the first directional wheel, and the wiring controller is used for driving the first directional wheel to reciprocate in the axial direction of the first directional wheel; the winding mechanism comprises a winding wheel, a second directional wheel and a pay-off wheel, a plurality of winding rods are arranged on one side of the winding wheel, the pay-off wheel is used for installing a wire coil, and a silk thread of the wire coil is wound on the multiple winding rods through the first directional wheel and the second directional wheel in sequence; when the winding wheel rotates, the wiring controller drives the first directional wheel to move in the axial direction of the first directional wheel in a matched mode, so that the multiple winding rods are bestrewed with the silk threads circle by circle in the axial direction of the winding wheel. By means of the mode, the winding device can greatly improve the efficiency of manufacturing equal-length line segments.

Description

Technical Field

[0001] This application relates to the field of winding device technology, and in particular to a winding device. Background Technology

[0002] In the fields of electronics, electrical engineering, and medical devices, there is often a need for many wire segments of equal length. However, manually dividing wires to produce equal-length wire segments is too inefficient, and there is currently no equipment designed to solve the problem of producing equal-length wire segments. Utility Model Content

[0003] This application mainly provides a winding device to solve the problem of low efficiency in manually producing equal-length line segments.

[0004] To solve the above-mentioned technical problems, this application adopts a technical solution as follows: providing a winding device. The winding device includes: a wiring mechanism, comprising a wiring controller and a first directional wheel, the wiring controller being connected to the first directional wheel and used to drive the first directional wheel to reciprocate along its axial direction; a winding mechanism, comprising a winding wheel, a second directional wheel, and a releasing wheel, wherein a plurality of winding rods are provided on one side of the winding wheel, and the releasing wheel is used to mount a spool of wire, the wire of the spool being wound sequentially around the plurality of winding rods via the first directional wheel and the second directional wheel; wherein, when the winding wheel rotates, the wiring controller cooperates to drive the first directional wheel to move along its axial direction, so that the wire is successively distributed around the plurality of winding rods along the axial direction of the winding wheel.

[0005] In some embodiments, the winding mechanism further includes a first motor and a first counter, wherein the drive shaft of the first motor is connected to the winding wheel, and the first counter is mounted on the first motor and used to record the number of turns wound on the winding wheel.

[0006] In some embodiments, the first motor is also connected to a first speed controller, which is used to adjust the speed of the first motor.

[0007] In some embodiments, the wiring mechanism further includes a bracket, a support roller, and a connecting rod, wherein the support roller is mounted on the bracket, and the connecting rod connects the wiring controller and the first directional wheel and is supported by the support roller.

[0008] In some embodiments, the wiring mechanism further includes a lead screw and a guide rail arranged side by side, the wiring controller is drivenly connected to the lead screw, and the wiring controller is also slidably connected to the guide rail, the lead screw is used to receive power to drive the wiring controller to reciprocate along the guide rail.

[0009] In some embodiments, the wiring mechanism further includes a second motor, a first pulley is mounted on one end of the lead screw, a second pulley is mounted on the output shaft of the second motor, and belt drive is used between the first pulley and the second pulley.

[0010] In some embodiments, a second counter is also installed on the second motor, the second counter being used to record the number of drive revolutions of the second motor.

[0011] In some embodiments, the second motor is also connected to a second speed regulator, which is used to adjust the speed of the second motor so that the first directional wheel drives the wire to fill the plurality of winding rods one turn at a time.

[0012] In some embodiments, the wiring controller is provided with two guide wheels, which are clamped on both sides of the guide rail.

[0013] In some embodiments, the linkage includes a first rod and a second rod that are bent and connected together. One end of the first rod is also connected to the wiring controller, and one end of the second rod is connected to the first directional wheel. The second rod extends along the axial direction of the first directional wheel and is supported by the support roller.

[0014] The beneficial effect of this application is that, unlike the prior art, this application discloses a winding device. By setting a first directional wheel that can move along its own axis on the winding path, the distribution position of the wire passing through the second directional wheel can be adjusted when the winding wheel rotates, so that the wire is distributed around multiple winding rods one turn at a time along the axis of the winding wheel. After the winding ends, the coils are cut to form a fixed length of equal-length line segment, which greatly improves the efficiency of producing equal-length line segments. Attached Figure Description

[0015] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort, wherein:

[0016] Figure 1 This is a schematic diagram of an embodiment of the winding device provided in this application. Detailed Implementation

[0017] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this application, and not all of the embodiments. Based on the embodiments of this application, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of this application.

[0018] The terms "first," "second," and "third" used in the embodiments of this application are for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first," "second," or "third" may explicitly or implicitly include at least one of that feature. In the description of this application, "multiple" means at least two, such as two, three, etc., unless otherwise explicitly specified. Furthermore, the terms "comprising" and "having," and any variations thereof, are intended to cover non-exclusive inclusion. For example, a process, method, system, product, or device that includes a series of steps or units is not limited to the listed steps or units, but may optionally include steps or units not listed, or may optionally include other steps or units inherent to these processes, methods, products, or devices.

[0019] In this document, the term "embodiment" means that a particular feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of this application. The appearance of this phrase in various places throughout the specification does not necessarily refer to the same embodiment, nor is it a mutually exclusive, independent, or alternative embodiment. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.

[0020] This application provides a winding device 100, see reference. Figure 1 , Figure 1 This is a schematic diagram of an embodiment of the winding device provided in this application.

[0021] The winding device 100 includes a wiring mechanism 10 and a winding mechanism 20. Both the wiring mechanism 10 and the winding mechanism 20 are arranged on a support platform 30. The wiring mechanism 10 includes a wiring controller 11 and a first directional wheel 12. The wiring controller 11 is connected to the first directional wheel 12 and is used to drive the first directional wheel 12 to reciprocate along the axial direction of the first directional wheel 12. The winding mechanism 20 includes a winding wheel 21, a second directional wheel 22, and a releasing wheel 23. A plurality of winding rods 212 are provided on one side of the winding wheel 21. The releasing wheel 23 is used to install the wire spool. The wire of the wire spool is wound onto the plurality of winding rods 212 in sequence through the first directional wheel 12 and the second directional wheel 22. When the winding wheel 21 rotates, the wiring controller 11 cooperates to drive the first directional wheel 12 to move along the axial direction of the first directional wheel 12, so that the wire is distributed around the plurality of winding rods 212 one turn at a time along the axial direction of the winding wheel 21.

[0022] The winding wheel 21 is driven to rotate, providing traction force so that the wire can be wound onto multiple winding rods 212; wherein, the wire is wound onto multiple winding rods 212 by the first directional wheel 12 and the second directional wheel 22 on the unwinding wheel 23. The first directional wheel 12 is controlled to move along its axial direction to adjust the distribution position of the wire on the multiple winding rods 212, so that the wire can be distributed around the multiple winding rods 212 one turn at a time along the axial direction of the winding wheel 21.

[0023] After the silk thread is wrapped around multiple winding rods 212 in turn, the winding can be stopped. The coil can be cut at any position of the coil obtained by winding to obtain a fixed length of equal length line segment. That is, the winding device 100 provided in this application can facilitate the production of fixed length line segments.

[0024] The silk thread is laid out in turns on multiple winding rods 212 to obtain a single-layer coil. The silk thread coils on the winding rods 212 do not overlap each other, because overlapping would result in different coil lengths in each layer. Therefore, laying out multiple winding rods 212 along the axial direction of the winding wheel 21 constitutes one cycle. After laying out the silk thread, equal-length segments are made. Then, the process of laying out multiple winding rods 212 along the axial direction of the winding wheel 21 is repeated. The first directional wheel 12 moves in the forward direction along its axial direction to adjust the silk thread so that the silk thread is laid out on multiple winding rods 212 along the axial direction of the winding wheel 21. Then, the first directional wheel 12 moves in the reverse direction along its axial direction to return to the initial position, thus performing one reciprocating motion in each thread-making cycle.

[0025] In addition, the first directional wheel 12 and the second directional wheel 22 also serve to tension the wire. The position of the second directional wheel 22 remains unchanged. When the first directional wheel 12 moves along its axial direction, its position relative to the second directional wheel 22 changes, which in turn changes the transmission direction of the wire through the second directional wheel 22. With the appropriate axial movement speed of the first directional wheel 12, the wire can be distributed around the multiple winding rods 212 one turn at a time through the second directional wheel 22.

[0026] The number of winding rods 212 can be three, four, five, or six, etc., all of which are installed on one side of the winding wheel 21 and are evenly distributed circumferentially. The end of the wire is connected to one of the winding rods 212. With the rotation of the winding wheel 21, the wire can be wound around the multiple winding rods 212. When the winding wheel 21 rotates once, the wire is wound around the multiple winding rods 212 once. Under the action of the first directional wheel 12, the wire will be offset along the axial direction of the winding wheel 21, and thus a new coil adjacent to the previous coil is formed in the axial direction when winding in the next turn. This allows coils to be formed on the multiple winding rods 212, which are arranged in turns along the axial direction.

[0027] The circumference of the coil can be adjusted by adjusting the radial distribution of multiple winding rods 212, that is, adjusting the length of each equal-length line segment.

[0028] In this embodiment, the winding mechanism 20 further includes a first motor 24 and a first counter 25. The drive shaft of the first motor 24 is connected to the winding wheel 21, and the first counter 24 is mounted on the first motor 25 and is used to record the number of turns wound on the winding wheel 21.

[0029] The winding wheel 21 and the drive shaft of the first motor 24 are coaxially arranged, and the winding wheel 21 is fixed to one end of the drive shaft of the first motor 24. The first motor 24 provides power to drive the winding wheel 21 to rotate.

[0030] The first counter 25 includes a counter infrared probe and a display unit connected together. The display unit is used to display the number of turns wound, and the counter infrared probe is used to detect the mark on the winding wheel 21. When the counter infrared probe detects the mark once, the count is incremented by one.

[0031] When the first counter 24 records the preset number of turns, it indicates that the multiple winding rods 212 are full of coils, and the first motor 24 can stop outputting power so that the user can cut the coils to obtain multiple line segments of equal length.

[0032] Furthermore, the first motor 24 is also connected to the first speed controller 26, which is used to adjust the rotational speed of the first motor 24, thereby setting a suitable speed to generate coils wound on multiple winding rods 212.

[0033] By setting a first speed controller 26 connected to the first motor 24, the user can easily adjust the speed of the first motor 24 to balance winding efficiency and the formation of a tight coil.

[0034] In this embodiment, the wiring mechanism 10 further includes a bracket 13, a support roller 14, and a connecting rod 15. The support roller 14 is mounted on the bracket 13, and the connecting rod 15 is connected to the wiring controller 11 and the first directional wheel 12 and is supported by the support roller 14.

[0035] The bracket 13 is mounted on the support platform 30, and the support roller 14 is rotatably mounted on one side of the bracket 13, so that the rod body connected to the first directional wheel 12 remains horizontal.

[0036] The wiring controller 11 drives the first directional wheel 12 to move through motion. The wiring controller 11 can be a cylinder mechanism or a driven slider mechanism, etc.

[0037] In this embodiment, the connecting rod 15 includes a first rod body 151 and a second rod body 152 that are bent and connected. One end of the first rod body 151 is connected to the wiring controller 11, and one end of the second rod body 152 is connected to the first directional wheel 12. The second rod body 152 extends along the axial direction of the first directional wheel 11 and is supported by the support roller 14.

[0038] The position of the second rod 152 can be raised by the first rod 151, so that the second rod 152 is aligned with the axis of the first directional wheel 12. At the same time, the second rod 152 is supported by the support roller 14, which can ensure the stability of the second rod 152 moving along the axis of the first directional wheel 12.

[0039] In this embodiment, the wiring mechanism 10 also includes a lead screw 16 and a guide rail 17 arranged side by side. The wiring controller 11 is connected to the lead screw 16 in a transmission connection, and the wiring controller 11 is also slidably connected to the guide rail 17. The lead screw 16 is used to receive power and drive the wiring controller 11 to reciprocate along the guide rail 17.

[0040] In other words, the wiring controller 11 is a lead screw nut that cooperates with the lead screw 16. By further setting the guide rail 17 to slide with the wiring controller 11, the linear motion stability of the wiring controller 11 is improved.

[0041] The wiring controller 11 is equipped with two guide wheels 110, which are clamped on both sides of the guide rail 17 to achieve sliding engagement with the guide rail 17.

[0042] The wiring controller 11 forms a lead screw mechanism with the lead screw 16. By utilizing the high transmission efficiency and high transmission accuracy of the lead screw mechanism, high-precision control of the first directional wheel 12 is achieved, thereby improving the winding efficiency of the coil along the axial direction and forming a tightly arranged winding coil along the circumference.

[0043] The wiring mechanism 10 also includes a second motor 18, a first pulley 162 is installed at one end of the lead screw 16, and a second pulley 182 is installed on the output shaft of the second motor 18. The first pulley 162 and the second pulley 182 are driven by a belt.

[0044] The first pulley 162 and the second pulley 182 also form a speed reduction transmission, that is, the radial dimension of the first pulley 162 is larger than the radial dimension of the second pulley 182. The specific speed reduction ratio can be set based on actual needs, and this application does not make specific limitations in this regard.

[0045] By using a belt reduction drive between the second motor 18 and the lead screw 16, the transmission torque to the lead screw 16 can be increased, and the motion control accuracy of the wiring controller 11 can be well controlled to accurately drive the position of the first directional wheel 12.

[0046] A second counter 19 is also installed on the second motor 18. The second counter 19 is used to record the number of turns driven by the second motor 18. The structure of the second counter 19 is the same as that of the first counter 24. When it records a preset number of vertical turns, it indicates that the multiple winding rods 212 are full of coils, and the second motor 18 needs to rotate in the opposite direction to drive the first directional wheel 12 to reset.

[0047] Furthermore, the second motor 18 is also connected to the second speed regulator 184, which is used to adjust the speed of the second motor 18 so that the first directional wheel 12 drives the wire to fill the multiple winding rods 212 one turn at a time.

[0048] The user adjusts the first speed controller 26 and the second speed controller 184 to match the speeds of the first motor 24 and the second motor 18, so as to wind the plurality of winding rods 212 to generate coils that are closely distributed in the circumferential direction.

[0049] Unlike existing technologies, this application discloses a winding device. By setting a first directional wheel that can move along its own axis on the winding path, the distribution position of the thread passing through the second directional wheel can be adjusted when the winding wheel rotates, so that the thread fills multiple winding rods one turn at a time along the axis of the winding wheel. After the winding ends, the coils are cut to form a fixed length of equal-length line segment, which greatly improves the efficiency of producing equal-length line segments.

[0050] The above description is merely an embodiment of this application and does not limit the patent scope of this application. Any equivalent structural or procedural transformations made using the content of this application's specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this application.

Claims

1. A winding device, characterized in that, include: The wiring mechanism includes a wiring controller and a first directional wheel. The wiring controller is connected to the first directional wheel and is used to drive the first directional wheel to reciprocate along the axial direction of the first directional wheel. A winding mechanism includes a winding wheel, a second directional wheel, and a pay-off wheel. A plurality of winding rods are provided on one side of the winding wheel. The pay-off wheel is used to mount the wire spool. The wire of the wire spool is wound onto the plurality of winding rods in sequence through the first directional wheel and the second directional wheel. When the winding wheel rotates, the wiring controller drives the first directional wheel to move along the axial direction of the first directional wheel, so that the wire is distributed around the multiple winding rods one turn at a time along the axial direction of the winding wheel.

2. The winding device according to claim 1, characterized in that, The winding mechanism further includes a first motor and a first counter. The drive shaft of the first motor is connected to the winding wheel, and the first counter is mounted on the first motor and used to record the number of turns wound on the winding wheel.

3. The winding device according to claim 2, characterized in that, The first motor is also connected to a first speed controller, which is used to adjust the speed of the first motor.

4. The winding device according to claim 1, characterized in that, The wiring mechanism further includes a bracket, a support roller, and a connecting rod. The support roller is mounted on the bracket, and the connecting rod connects the wiring controller and the first directional wheel and is supported by the support roller.

5. The winding device according to claim 4, characterized in that, The wiring mechanism also includes a lead screw and a guide rail arranged side by side. The wiring controller is drivenly connected to the lead screw and is also slidably connected to the guide rail. The lead screw is used to receive power and drive the wiring controller to reciprocate along the guide rail.

6. The winding device according to claim 5, characterized in that, The wiring mechanism also includes a second motor. A first pulley is installed at one end of the lead screw, and a second pulley is installed on the output shaft of the second motor. The first pulley and the second pulley are connected by a belt drive.

7. The winding device according to claim 6, characterized in that, The second motor is also equipped with a second counter, which is used to record the number of revolutions of the second motor.

8. The winding device according to claim 6, characterized in that, The second motor is also connected to a second speed regulator, which is used to adjust the speed of the second motor so that the first directional wheel drives the wire to fill the plurality of winding rods one turn at a time.

9. The winding device according to claim 5, characterized in that, The wiring controller is equipped with two guide wheels, which are clamped on both sides of the guide rail.

10. The winding device according to claim 4, characterized in that, The connecting rod includes a first rod and a second rod that are bent and connected together. One end of the first rod is also connected to the wiring controller, and one end of the second rod is connected to the first directional wheel. The second rod extends along the axial direction of the first directional wheel and is supported by the support roller.

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