Three-dimensional workpiece heating device for heat treatment equipment

Abstract

The utility model relates to the field of heat treatment devices, in particular to a three-dimensional workpiece heating device for heat treatment equipment, which comprises a butt joint supporting assembly, a transition supporting part, a bearing mounting part, an outer heating component, an inner heating component and a transformer element, one side of the butt joint supporting assembly is mounted on the transformer element through a mounting bolt; a transition supporting part is installed on the lower portion of the other side of the butt joint supporting assembly and connected with the butt joint supporting assembly through a bolt. The bearing installation part is installed on the transition supporting part, in the using process, the center plate part can be rapidly heated, the heating efficiency is high, meanwhile, the periphery of the part can be synchronously heated, it is guaranteed that all parts of the part are evenly heated, and the production and using requirements of enterprises are met.

Description

Technical Field

[0001] This utility model relates to the field of heat treatment equipment, and in particular to a three-dimensional workpiece heating device for heat treatment equipment. Background Technology

[0002] In order to increase the strength of the mandrel parts during the processing, they need to be quenched in an induction hardening equipment. The heating module of the existing induction hardening equipment uses a single heating ring to heat the mandrel parts. This heating method has low heating efficiency, long heating time and uneven heating of the mandrel parts, which affects the overall heating efficiency of the mandrel parts and cannot meet the production needs of enterprises. Utility Model Content

[0003] The purpose of this utility model is to provide a three-dimensional workpiece heating device for heat treatment equipment. Its overall structure is scientifically designed. During use, it can rapidly heat the core plate parts with high heating efficiency. At the same time, it can also synchronously heat the circumference of the parts, ensuring uniform heating throughout the parts.

[0004] To achieve the above objectives, the present invention adopts the following technical solution:

[0005] A three-dimensional workpiece heating device for heat treatment equipment includes a docking support assembly, a transition support portion, a load-bearing mounting portion, an external heating component, an internal heating component, and a transformer element. One side of the docking support assembly is mounted on the transformer element via mounting bolts. A transition support portion is installed on the lower part of the other side of the docking support assembly, and the transition support portion is connected to the docking support assembly via bolts. A load-bearing mounting portion is installed on the transition support portion, and the external heating component and the internal heating component are mounted on the load-bearing mounting portion, and the relative positions of the external heating component and the internal heating component can be adjusted on the load-bearing mounting portion.

[0006] The aforementioned docking support assembly includes a first docking plate, a second docking plate, a bolt assembly, and a mounting block; the first docking plate and the second docking plate have the same structure and are connected by the bolt assembly; a mounting block is installed on the lower side of the first docking plate and the second docking plate, and the mounting block is used to support the first docking plate and the second docking plate.

[0007] The transition support includes a first support plate, a second support plate, and a docking seat. The first support plate and the second support plate are connected to the first docking plate and the second docking plate by bolts. The docking seat is installed at the end of the first support plate and the second support plate. The load-bearing mounting part is installed on the docking seat and connected to the docking seat.

[0008] The load-bearing mounting part includes a load-bearing bracket, a mounting plate, and a fixing bracket; one side of the load-bearing bracket is mounted on a docking seat and connected to the docking seat; a mounting plate is mounted on the lower side of the load-bearing bracket, and the mounting plate is connected to the load-bearing bracket by bolts; two fixing brackets are mounted on the lower side of the mounting plate, one side of the fixing bracket is connected to the mounting plate, and the other side of the fixing bracket extends outward from the mounting plate.

[0009] The external heating assembly includes an external heating ring and an external screw. The bottom of the external screw is fixedly connected to the external heating ring. An external screw through hole is machined on the mounting plate and the fixing bracket. The upper part of the external screw passes through the external screw through hole and is locked to the mounting plate and the fixing bracket by a lock nut.

[0010] The internal heating assembly includes an internal heating ring and an internal screw rod. The bottom of the internal screw rod is fixedly connected to the internal heating ring. An internal screw rod through hole is machined on the mounting plate and the fixing bracket. The upper part of the internal screw rod passes through the internal screw rod through hole and is locked to the mounting plate and the fixing bracket by a lock nut.

[0011] The beneficial effects of this utility model are as follows: When using the three-dimensional workpiece heating device for heat treatment equipment, this utility model can effectively ensure the heating uniformity of the core plate parts. When heating the core plate parts, the outer heating component located on the lower side of the support mounting part can uniformly heat the outer periphery of the core plate parts, and the inner heating component located inside the outer heating component can uniformly heat the upper part of the core plate parts. Under the synergistic effect of the outer heating component and the inner heating component, the overall three-dimensional heating of the core plate parts can be achieved (the relative positions between the outer heating component and the inner heating component can be adjusted according to specific needs, specifically by adjusting the relative height of the outer screw and the inner screw on the mounting support plate and the fixed bracket), ensuring rapid heating of the core plate parts and high heating efficiency. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the overall structure of the three-dimensional workpiece heating device of this utility model;

[0013] Figure 2 This is an installation diagram of the docking support assembly in this utility model;

[0014] Figure 3 This is a schematic diagram of the transition support portion in this utility model;

[0015] Figure 4 This is a structural schematic diagram of the load-bearing mounting part in this utility model;

[0016] Figure 5 This is a schematic diagram of the installation structure of the external heating component and the internal heating component in this utility model;

[0017] The numbers in the diagram are as follows: 1-Dating support assembly, 2-Transition support section, 3-Bearing mounting section, 4-External heating component, 5-Internal heating component, 6-Transformer element; 11-First docking plate, 12-Second docking plate, 13-Bolt assembly, 14-Mounting block; 21-First support plate, 22-Second support plate, 23-Dating seat; 31-Bearing bracket, 32-Mounting bearing plate, 33-Fixing bracket; 41-External heating ring, 42-External threaded rod, 43-External threaded rod through hole; 51-Internal heating ring, 52-Internal threaded rod, 53-Internal threaded rod through hole. Detailed Implementation

[0018] To enable those skilled in the art to better understand the technical solution of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings and specific embodiments. It should be noted that when an element is referred to as "fixed to" or "set on" another element, it can be directly or indirectly connected to the other element. When an element is referred to as "connected to" another element, it can be directly or indirectly connected to the other element. The terms "left" and "right" used in this application to indicate orientation are based on the specific structure shown in the accompanying drawings and do not constitute a limitation on the structure.

[0019] Specific Embodiment 1: As shown in the appendix to the specification of this utility model. Figure 1 As shown, to address the problems of low heating efficiency, long heating time, and uneven heating of the core plate parts when using a single heating ring in the heating module of existing core plate heat treatment equipment, this utility model provides a three-dimensional workpiece heating device for heat treatment equipment. It mainly includes a docking support assembly 1, a transition support part 2, a load-bearing mounting part 3, an external heating component 4, an internal heating component 5, and a transformer element 6. The docking support assembly 1 is used to support the transition support part 2 during installation. During installation, one side of the docking support assembly 1 is open to... The transformer element 6 is installed on the transformer element 6 by mounting bolts; a transition support part 2 is installed on the lower part of the other side of the docking support assembly 1, and the transition support part 2 is used to support the installation of the bearing mounting part 3; during installation, the transition support part 2 is connected to the docking support assembly 1 by bolts; a bearing mounting part 3 adapted to the installation of the external heating assembly 4 and the internal heating assembly 5 is installed on the transition support part 2, and during installation, the external heating assembly 4 and the internal heating assembly 5 are installed on the bearing mounting part 3, and the relative positions of the external heating assembly 4 and the internal heating assembly 5 can be adjusted on the bearing mounting part 3.

[0020] As per the specification attached to this utility model Figure 2As shown, the docking support assembly 1 for installing and supporting the transition support part 2 includes a first docking plate 11, a second docking plate 12, a bolt group 13, and a mounting block 14; wherein, the first docking plate 11 and the second docking plate 12 have the same structure, and during installation, the first docking plate 11 and the second docking plate 12 are connected by the bolt group 13; the mounting block 14 is installed on the lower side of the first docking plate 11 and the second docking plate 12, and the mounting block 14 is used to install and support the first docking plate 11 and the second docking plate 12.

[0021] As per the specification attached to this utility model Figure 3 As shown, the transition support 2 for supporting the installation of the load-bearing mounting part 3 includes a first support plate 21, a second support plate 22, and a docking seat 23. The first support plate 21 and the second support plate 22 are used to support the installation of the docking seat 23. During installation, the first support plate 21 and the second support plate 22 are connected to the first docking plate 11 and the second docking plate 12 by bolts. The docking seat 23, which is adapted to the installation of the load-bearing mounting part 3, is installed at the ends of the first support plate 21 and the second support plate 22. The load-bearing mounting part 3 is installed on the docking seat 23 and connected to the docking seat 23.

[0022] As per the specification attached to this utility model Figure 4 As shown, the support mounting part 3 for mounting the external heating component 4 and the internal heating component 5 includes a support bracket 31, a mounting support plate 32, and a fixing bracket 33. The support bracket 31 is used to mount the mounting support plate 32. During installation, one side of the support bracket 31 is mounted on and connected to the docking seat 23. The mounting support plate 32 is mounted on the lower side of the support bracket 31, and the mounting support plate 32 is connected to the support bracket 31 by bolts. Two fixing brackets 33 are mounted on the lower side of the mounting support plate 32. During installation, one side of the fixing bracket 33 is connected to the mounting support plate 32, and the other side of the fixing bracket 33 extends outward from the mounting support plate 32.

[0023] As per the specification attached to this utility model Figure 5As shown, the external heating assembly 4 for heating the outer side of the core plate part includes an external heating ring 41 and an external screw 42, wherein the bottom of the external screw 42 is fixedly connected to the external heating ring 41; an external screw through hole 43 adapted to the upper part of the external screw 42 is machined on the mounting support plate 32 and the fixing bracket 33, and during installation, the upper part of the external screw 42 passes through the external screw through hole 43 and is locked to the mounting support plate 32 and the fixing bracket 33 by a lock nut. The internal heating assembly 5 for heating the upper part of the core plate part includes an internal heating ring 51 and an internal screw 52, ​​wherein the bottom of the internal screw 52 is fixedly connected to the internal heating ring 51; an internal screw through hole 53 adapted to the upper part of the internal screw 52 is machined on the mounting support plate 32 and the fixing bracket 33, and during installation, the upper part of the internal screw 52 passes through the internal screw through hole 53 and is locked to the mounting support plate 32 and the fixing bracket 33 by a lock nut.

[0024] The installation and use process of the three-dimensional workpiece heating device for heat treatment equipment of this utility model is as follows:

[0025] First, the docking support assembly 1 can be installed. During installation, the first docking plate 11 and the second docking plate 12 can be connected together by bolt group 13. Mounting blocks 14 supporting the first docking plate 11 and the second docking plate 12 are installed on their lower sides. Then, the first support plate 21 and the second support plate 22 can be connected to the first docking plate 11 and the second docking plate 12 respectively by bolts. The docking support assembly 3 is installed at the ends of the first support plate 21 and the second support plate 22. The support 23 is then installed, and one side of the support bracket 31 is mounted on the docking seat 23. A mounting plate 32 is installed on the lower side of the support bracket 31, and the mounting plate 32 is connected to the support bracket 31 by bolts. Two fixing brackets 33 are fixedly installed on the lower side of the mounting plate 32. During installation, one side of the fixing bracket 33 is connected to the mounting plate 32, and the other side of the fixing bracket 33 extends outward from the mounting plate 32. Then, the external heating component 4 and the internal heating component are mounted on the mounting plate 32 and the fixing brackets 33. 5. Installation: Specifically, the bottom of the outer screw 42 is fixedly connected to the outer heating ring 41; the upper part of the outer screw 42 passes through the outer screw through hole 43 and is then locked onto the mounting support plate 32 and the fixing bracket 33 with a lock nut; the bottom of the inner screw 52 is fixedly connected to the inner heating ring 51; the upper part of the inner screw 52 passes through the inner screw through hole 53 and is then locked onto the mounting support plate 32 and the fixing bracket 33 with a lock nut; in actual use, the external driving mechanism can drive the entire utility model to move. The heating element is positioned at the heating station of the core plate part requiring heating. The outer heating component 4, located below the supporting mounting part 3, can uniformly heat the outer periphery of the core plate part. The inner heating component 5, located inside the outer heating component 4, can uniformly heat the upper part of the core plate part. Through the synergistic action of the outer heating component 4 and the inner heating component 5, overall three-dimensional heating of the core plate part can be achieved, ensuring rapid heating, high heating efficiency, and uniform heating. This achieves synchronous heating of the entire core plate part, meeting the production and usage needs of enterprises. The above describes the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of this utility model as claimed.

Claims

1. A three-dimensional workpiece heating device for heat treatment equipment, characterized in that, The assembly includes a docking support assembly (1), a transition support part (2), a load-bearing mounting part (3), an external heating component (4), an internal heating component (5), and a transformer element (6). One side of the docking support assembly (1) is mounted on the transformer element (6) by mounting bolts. The transition support part (2) is installed on the lower part of the other side of the docking support assembly (1), and the transition support part (2) is connected to the docking support assembly (1) by bolts. The load-bearing mounting part (3) is installed on the transition support part (2), and the external heating component (4) and the internal heating component (5) are mounted on the load-bearing mounting part (3), and the external heating component (4) and the internal heating component (5) can be adjusted in relative position on the load-bearing mounting part (3).

2. The three-dimensional workpiece heating device for heat treatment equipment according to claim 1, characterized in that, The docking support assembly (1) includes a first docking plate (11), a second docking plate (12), a bolt group (13), and a mounting block (14); the first docking plate (11) and the second docking plate (12) have the same structure and are connected by the bolt group (13); the mounting block (14) is installed on the lower side of the first docking plate (11) and the second docking plate (12).

3. The three-dimensional workpiece heating device for heat treatment equipment according to claim 2, characterized in that, The transition support part (2) includes a first support plate (21), a second support plate (22) and a docking seat (23). The first support plate (21) and the second support plate (22) are connected to the first docking plate (11) and the second docking plate (12) by bolts. The docking seat (23) is installed at the end of the first support plate (21) and the second support plate (22). The load-bearing mounting part (3) is installed on the docking seat (23) and connected to the docking seat (23).

4. A three-dimensional workpiece heating device for heat treatment equipment according to claim 3, characterized in that, The load-bearing mounting part (3) includes a load-bearing bracket (31), a mounting support plate (32), and a fixing bracket (33); one side of the load-bearing bracket (31) is mounted on the docking seat (23) and connected to the docking seat (23); the mounting support plate (32) is installed on the lower side of the load-bearing bracket (31); two fixing brackets (33) are installed on the lower side of the mounting support plate (32), one side of the fixing bracket (33) is connected to the mounting support plate (32), and the other side of the fixing bracket (33) extends outward from the mounting support plate (32).

5. A three-dimensional workpiece heating device for heat treatment equipment according to claim 4, characterized in that, The external heating assembly (4) includes an external heating ring (41) and an external screw (42). The bottom of the external screw (42) is fixedly connected to the external heating ring (41). An external screw through hole (43) is machined on the mounting support plate (32) and the fixing bracket (33). The upper part of the external screw (42) passes through the external screw through hole (43) and is locked to the mounting support plate (32) and the fixing bracket (33) by a lock nut.

6. A three-dimensional workpiece heating device for heat treatment equipment according to claim 4, characterized in that, The internal heating component (5) includes an internal heating ring (51) and an internal screw (52). The bottom of the internal screw (52) is fixedly connected to the internal heating ring (51). An internal screw through hole (53) is machined on the mounting support plate (32) and the fixing bracket (33). The upper part of the internal screw (52) passes through the internal screw through hole (53) and is locked to the mounting support plate (32) and the fixing bracket (33) by a lock nut.

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