Pad dyeing machine with intelligent dyeing monitoring function

Abstract

The utility model discloses a pad dyeing machine with an intelligent dyeing monitoring function, which relates to the field of pad dyeing machines, and comprises a mounting rack, a second roller and a plurality of first rollers are rotatably arranged on two opposite sides of the mounting rack, the plurality of first rollers are arranged in a seven-shaped manner, the top of the mounting rack is fixedly connected with a U-shaped support, and the U-shaped support is fixedly connected with the bottom of the mounting rack. Electric spray heads are fixedly connected to the inner wall of the top of the U-shaped support and the inner wall of the bottom of the mounting frame, the electric spray heads on the inner wall of the bottom of the mounting frame are fixedly embedded, the two electric spray heads communicate with liquid conveying pipes, and water inlets of the two liquid conveying pipes communicate with the same coloring agent storage box. Dye can be obtained from the coloring agent storage box through the two electric sprayers and then sprayed out, so that the two faces of discharged cloth are dyed, finally the cloth falls into the receiving box to be soaked and dyed, the problem that the cloth is too white or uneven in dyeing is solved, and the cloth can be completely straightened through the second idler wheel and the first idler wheels to be prevented from being bent.

Description

Technical Field

[0001] This utility model relates to the field of pad dyeing machine technology, and in particular to a pad dyeing machine with intelligent monitoring dyeing function. Background Technology

[0002] Pad dyeing is a continuous dyeing process where the dyed material is subjected to greater tension. It is typically used for large-scale dyeing of woven fabrics and has a high labor productivity. The machines used for pad dyeing are generally continuous pad dyeing machines, which consist of several unit machines, including padding (dip padding device), color fixing, flat washing, drying, and steaming units. Different dyes require different pad dyeing machines due to variations in dyeing processes and conditions.

[0003] In existing pad dyeing machines, the fabric is stretched too shortly, which results in the fabric not being fully stretched and becoming bent. When a section of fabric is bent and stuck together, the dye cannot penetrate into the joined parts, leading to problems such as an overly white area or uneven dyeing. Therefore, this application proposes a pad dyeing machine with intelligent monitoring dyeing function to solve the above problems. Utility Model Content

[0004] The main purpose of this invention is to solve the technical problem that fabric is prone to bending when stretched for a short period of time.

[0005] To achieve the above objectives, this utility model provides a dyeing machine with intelligent monitoring and dyeing functions, including a mounting frame. The mounting frame has second rollers and multiple first rollers rotating on opposite sides, arranged in a seven-shape. A U-shaped bracket is fixedly connected to the top of the mounting frame. Electric nozzles are fixedly connected to the inner top wall of the U-shaped bracket and the inner bottom wall of the mounting frame. The electric nozzles on the inner bottom wall of the mounting frame are fixedly embedded. Each of the two electric nozzles is connected to an infusion pipe, and the inlets of the two infusion pipes are connected to the same dyeing agent storage tank. The mounting frame… The mounting frame is rotatably connected to the same rotating plate on both sides. Two second motors are fixedly connected to one side of the rotating plate, and the output shaft of the second motor passes through the rotating plate and extends to the inner side of the rotating plate. A rotating roller is fixedly sleeved on the output shaft of the second motor, and the other end of the rotating roller is rotatably connected to the other inner side of the rotating plate. A support plate is fixedly connected to the bottom of the mounting frame, and a receiving box is placed on the top of the support plate. Two water pumps are installed in the dye storage box, and the outlets of the two water pumps are connected to the inlets of the two infusion pipes. Two intelligent monitoring cameras are fixedly connected to the top of the mounting frame.

[0006] Preferably, a first motor is fixedly connected to one side of the mounting bracket, the output shaft of the first motor extends through the mounting bracket to the inner side of the mounting bracket and is fixedly connected to one side of the first roller, a second transmission wheel is rotatably connected through one side of the mounting bracket, and one side of the second roller extends through one side of the mounting bracket and is fixedly connected to the inner side of the second transmission wheel, the first transmission wheel is fixedly sleeved on the output shaft of the first motor, and the same transmission belt is sleeved on the outer wall of the first transmission wheel and the second transmission wheel.

[0007] Preferably, a control panel is fixedly connected to one side of the mounting bracket, and the control panel is electrically connected to the second motor, the first motor, and the electric nozzle.

[0008] Preferably, a drive shaft is rotatably connected to the side of the mounting bracket away from the control panel, a drive gear is fixedly sleeved on the outer wall of the drive shaft, a half gear is fixedly connected to the side of the second transmission wheel away from the mounting bracket, and the half gear meshes with the drive gear, and one side of the rotating plate is fixedly sleeved on the drive shaft.

[0009] Preferably, the rotating plate is located directly above the receiving box, and the two electric nozzles are arranged opposite each other.

[0010] Preferably, the two rotating rollers are arranged vertically, with the second roller located diagonally above the first roller below.

[0011] Preferably, a guide plate is fixedly connected to the side of the mounting frame near the rotating roller, and the guide plate is located below the second roller.

[0012] Preferably, the outer walls of the second roller and the plurality of first rollers are provided with a plurality of anti-slip protrusions arranged in a horizontal manner, and the number of first rollers is four.

[0013] The beneficial effects that this utility model can achieve are:

[0014] 1. This utility model starts operating simultaneously via a control panel by activating the second motor, the first motor, and the electric nozzle. When the first motor rotates, it drives the first transmission wheel and the bottom first roller to rotate. The rotation of the first roller releases the wrapped fabric. The first transmission wheel drives the second transmission wheel to rotate simultaneously via a transmission belt. At this time, the second transmission wheel drives the half gear and the second roller to rotate simultaneously. When the half gear rotates, it pulls the fabric upward. At this time, the end of the fabric hanging above the receiving box will fall into the receiving box for dyeing. When the half gear rotates, it drives the drive gear to rotate intermittently. Because the half gear has no teeth at a certain angle, it will disengage from the drive gear after rotating to a certain angle. The intermittent rotation of the drive gear drives the drive shaft and one end of the rotating plate to rotate intermittently. At this time, the rotating plate will be subjected to the force of the drive shaft and will swing left and right intermittently for a period of time due to inertia. When the two second motors are activated to drive the two rotating rollers to rotate, it can prevent the fabric from getting stuck between the two rotating rollers. At this time, the fabric will be completely put into the receiving box for dyeing, and the intermittently swinging rotating plate can fold the fabric put into the receiving box in a snake shape for dyeing.

[0015] 2. This utility model uses two electric nozzles to obtain dye from the dye storage tank and spray it out to dye both sides of the released fabric. Finally, the fabric falls into the receiving box to be soaked and dyed, thus preventing problems such as excessive whiteness or uneven dyeing. The second roller and multiple first rollers can completely straighten the fabric to prevent bending. Attached Figure Description

[0016] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1 This is a three-dimensional schematic diagram of the entire utility model;

[0018] Figure 2 This is a three-dimensional schematic diagram of the receiving box in this utility model;

[0019] Figure 3 This is a three-dimensional schematic diagram of the control panel in this utility model;

[0020] Figure 4 This is a partial three-dimensional schematic diagram of the mounting bracket in this utility model;

[0021] Figure 5 This is a three-dimensional schematic diagram of the half gear in this utility model.

[0022] In the diagram: 1. Mounting frame; 2. Infusion tube; 3. Support plate; 4. Dye storage box; 5. Anti-slip protrusion; 6. First roller; 7. First transmission wheel; 8. First motor; 9. Transmission belt; 10. Electric nozzle; 11. Rotating plate; 12. Second motor; 13. Rotating roller; 14. Guide plate; 15. Second roller; 16. Half gear; 17. Intelligent monitoring camera; 18. Receiver box; 19. U-shaped bracket; 20. Control panel; 21. Drive gear; 22. Drive shaft; 23. Second transmission wheel. Detailed Implementation

[0023] To better understand the above technical solutions, exemplary embodiments of this disclosure will be described in more detail below with reference to the accompanying drawings. While exemplary embodiments of this disclosure are shown in the drawings, it should be understood that this disclosure can be implemented in various forms and should not be limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of this disclosure to those skilled in the art.

[0024] It should be understood that the specific embodiments described herein are merely illustrative of the present invention and are not intended to limit the present invention.

[0025] It should be noted that in the embodiments of this utility model, the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., indicate the orientation or positional relationship based on the coordinate system shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0026] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0027] In this utility model, unless otherwise explicitly specified and limited, "above" or "below" the second feature can mean that the first feature is in direct contact with the second feature, or that the first feature is in indirect contact with the second feature through an intermediate medium. Furthermore, "above," "on top of," and "over" the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply that the first feature is at a lower horizontal level than the second feature.

[0028] This utility model provides a dyeing machine with intelligent monitoring and dyeing function, including a mounting frame 1. Second rollers 15 and multiple first rollers 6 are rotatably mounted on opposite sides of the mounting frame 1, and the multiple first rollers 6 are arranged in a heptagonal pattern. A U-shaped bracket 19 is fixedly connected to the top of the mounting frame 1. Electric nozzles 10 are fixedly connected to the inner top wall of the U-shaped bracket 19 and the inner bottom wall of the mounting frame 1. The electric nozzles 10 on the inner bottom wall of the mounting frame 1 are fixedly embedded. Each of the two electric nozzles 10 is connected to an infusion pipe 2, and the inlets of the two infusion pipes 2 are connected to the same dyeing agent storage tank 4. The two sides of the mounting frame 1 are rotatably connected to... There is a single rotating plate 11. Two second motors 12 are fixedly connected to one side of the rotating plate 11. The output shaft of the second motor 12 passes through the rotating plate 11 and extends to the inner side of the rotating plate 11. A rotating roller 13 is fixedly sleeved on the output shaft of the second motor 12. The other end of the rotating roller 13 is rotatably connected to the other inner side of the rotating plate 11. A support plate 3 is fixedly connected to the bottom of the mounting frame 1. A receiving box 18 is placed on the top of the support plate 3. Two water pumps are installed in the dye storage box 4. The outlets of the two water pumps are connected to the inlets of the two infusion pipes 2. Two intelligent monitoring cameras 17 are fixedly connected to the top of the mounting frame 1.

[0029] refer to Figure 1-5 A first motor 8 is fixedly connected to one side of the mounting frame 1. The output shaft of the first motor 8 extends through the mounting frame 1 to the inner side of the mounting frame 1 and is fixedly connected to one side of the first roller 6. A second transmission wheel 23 is rotatably connected through one side of the mounting frame 1, and one side of the second roller 15 extends through one side of the mounting frame 1 and is fixedly connected to the inner side of the second transmission wheel 23. A first transmission wheel 7 is fixedly sleeved on the output shaft of the first motor 8, and the same transmission belt 9 is sleeved on the outer wall of the first transmission wheel 7 and the second transmission wheel 23. A control panel 20 is fixedly connected to one side of the mounting frame 1, and the control panel 20 is electrically connected to the second motor 12, the first motor 8, and the electric nozzle 10.

[0030] Using the above method: one end of the fabric is manually wrapped around the bottom first roller 6, then pulled upwards and pressed against the outer wall of multiple first rollers 6, then reaches the outer wall of the second roller 15, then passes through the guide plate 14, and finally the fabric passes through the two rotating rollers 13 and is vertically suspended above the receiving box 18. Dye can be poured into the receiving box 18, and dye can also be poured into the dye storage box 4.

[0031] refer to Figure 1-5 A drive shaft 22 is rotatably connected to the side of the mounting bracket 1 away from the control panel 20. A drive gear 21 is fixedly sleeved on the outer wall of the drive shaft 22. A half gear 16 is fixedly connected to the side of the second transmission wheel 23 away from the mounting bracket 1, and the half gear 16 meshes with the drive gear 21. One side of the rotating plate 11 is fixedly sleeved on the drive shaft 22. The rotating plate 11 is located directly above the receiving box 18. The two electric nozzles 10 are arranged opposite each other. The two rotating rollers 13 are arranged vertically. The second roller 15 is located diagonally above the first roller 6 below. A guide plate 14 is fixedly connected to the side of the mounting bracket 1 near the rotating roller 13. The guide plate 14 is located below the second roller 15. Multiple anti-slip protrusions 5 are arranged horizontally on the outer walls of the second roller 15 and multiple first rollers 6. The number of first rollers 6 is four.

[0032] Using the above scheme: the intermittent rotation of the drive gear 21 can drive the drive shaft 22 and one end of the rotating plate 11 to rotate intermittently. At this time, the rotating plate 11 will be subjected to the force of the drive shaft 22 and will swing left and right intermittently for a period of time due to inertia. At this time, after the two second motors 12 are started to drive the two rotating rollers 13 to rotate, the fabric can be prevented from getting stuck between the two rotating rollers 13. At this time, the fabric will be completely put into the receiving box 18 for dyeing. The intermittently swinging rotating plate 11 can fold the fabric put into the receiving box 18 in a snake shape for dyeing, which makes it convenient for workers to take out the whole piece of fabric directly.

[0033] Working principle: One end of the fabric is manually wrapped around the bottom first roller 6, then pulled upwards and pressed against the outer wall of multiple first rollers 6, and finally reaches the outer wall of the second roller 15.

[0034] When the first motor 8 rotates, it drives the first transmission wheel 7 and the lowest first roller 6 to rotate. The rotation of the first roller 6 releases the wrapped fabric. The first transmission wheel 7 can drive the second transmission wheel 23 to rotate simultaneously via the transmission belt 9. At this time, the second transmission wheel 23 will drive the half gear 16 and the second roller 15 to rotate simultaneously. When the half gear 16 rotates, it will pull the fabric upward. At this time, the end of the fabric hanging above the receiving box 18 will fall into the receiving box 18 for dyeing.

[0035] When the half gear 16 rotates, it can drive the drive gear 21 to rotate intermittently. Because the half gear 16 has no teeth at a certain angle, it will disengage from the drive gear 21 after rotating to a certain angle. The intermittent rotation of the drive gear 21 can drive the drive shaft 22 and one end of the rotating plate 11 to rotate intermittently. At this time, the rotating plate 11 will be subjected to the force of the drive shaft 22 and will swing back and forth intermittently for a period of time due to inertia. When the two second motors 12 are started to drive the two rotating rollers 13 to rotate, it can prevent the fabric from getting stuck between the two rotating rollers 13. At this time, the fabric will be completely put into the receiving box 18 for dyeing, and the intermittently swinging rotating plate 11 can put the fabric into the receiving box 18 for dyeing. The fabric inside the receiving box 18 is folded in a serpentine shape and dyed, making it convenient for workers to take out the entire piece of fabric directly. Two electric nozzles 10 can obtain dye from the dye storage tank 4 and spray it out to dye both sides of the released fabric. Finally, it falls into the receiving box 18 to be soaked and dyed, thus preventing problems such as excessive whiteness or uneven dyeing. The released fabric can be completely straightened by the second roller 15 and multiple first rollers 6 to prevent bending. The second roller 15 and the first rollers 6 are both equipped with anti-slip protrusions 5 to prevent the fabric from slipping. Two intelligent monitoring cameras 17 can monitor the moving fabric and the working equipment.

[0036] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. Moreover, without contradiction, those skilled in the art can combine and integrate the different embodiments or examples described in this specification, as well as the features of different embodiments or examples.

[0037] The above are merely preferred embodiments of this utility model and do not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the description and drawings of this utility model, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A dyeing pad with intelligent monitoring and dyeing function, including a mounting frame (1), characterized in that: The mounting frame (1) has a second roller (15) and a plurality of first rollers (6) rotating on opposite sides, and the plurality of first rollers (6) are arranged in a seven-shape. A U-shaped bracket (19) is fixedly connected to the top of the mounting frame (1). An electric nozzle (10) is fixedly connected to the inner wall of the top of the U-shaped bracket (19) and the inner wall of the bottom of the mounting frame (1). The electric nozzle (10) on the inner wall of the bottom of the mounting frame (1) is fixedly embedded. An infusion tube (2) is connected to each of the two electric nozzles (10). The inlets of the two infusion tubes (2) are connected to the same dye storage box (4). The mounting frame (1) is rotatably connected to the same rotating plate (11) on both sides. Two second motors (12) are fixedly connected to one side of the rotating plate (11), and the output shaft of the second motor (12) passes through the rotating plate (11) and extends to the inner side of the rotating plate (11). A rotating roller (13) is fixedly sleeved on the output shaft of the second motor (12), and the other end of the rotating roller (13) is rotatably connected to the other inner side of the rotating plate (11). A support plate (3) is fixedly connected to the bottom of the mounting frame (1), and a receiving box (18) is placed on the top of the support plate (3). Two water pumps are installed in the dye storage box (4), and the outlets of the two water pumps are connected to the inlets of the two infusion pipes (2). Two intelligent monitoring cameras (17) are fixedly connected to the top of the mounting frame (1).

2. The pad dyeing machine with intelligent monitoring and dyeing function according to claim 1, characterized in that: A first motor (8) is fixedly connected to one side of the mounting bracket (1). The output shaft of the first motor (8) extends through the mounting bracket (1) to the inner side of the mounting bracket (1) and is fixedly connected to one side of the first roller (6). A second transmission wheel (23) is rotatably connected through one side of the mounting bracket (1), and one side of the second roller (15) extends through one side of the mounting bracket (1) and is fixedly connected to the inner side of the second transmission wheel (23). A first transmission wheel (7) is fixedly sleeved on the output shaft of the first motor (8), and the same transmission belt (9) is sleeved on the outer wall of the first transmission wheel (7) and the second transmission wheel (23).

3. The pad dyeing machine with intelligent monitoring and dyeing function according to claim 1, characterized in that: The mounting bracket (1) is fixedly connected to a control panel (20) on one side, and the control panel (20) is electrically connected to the second motor (12), the first motor (8), and the electric nozzle (10).

4. The pad dyeing machine with intelligent monitoring and dyeing function according to claim 2, characterized in that: The mounting bracket (1) is rotatably connected to a drive shaft (22) on the side away from the control panel (20). A drive gear (21) is fixedly sleeved on the outer wall of the drive shaft (22). A half gear (16) is fixedly connected to the side of the second transmission wheel (23) away from the mounting bracket (1), and the half gear (16) meshes with the drive gear (21). One side of the rotating plate (11) is fixedly sleeved on the drive shaft (22).

5. The pad dyeing machine with intelligent monitoring and dyeing function according to claim 1, characterized in that: The rotating plate (11) is located directly above the receiving box (18), and the two electric nozzles (10) are arranged opposite each other.

6. The pad dyeing machine with intelligent monitoring and dyeing function according to claim 1, characterized in that: The two rotating rollers (13) are arranged vertically, with the second roller (15) located diagonally above the lower first roller (6).

7. The pad dyeing machine with intelligent monitoring and dyeing function according to claim 1, characterized in that: The mounting bracket (1) has a guide plate (14) fixedly connected to the side near the rotating roller (13), and the guide plate (14) is located below the second roller (15).

8. The pad dyeing machine with intelligent monitoring and dyeing function according to claim 1, characterized in that: The second roller (15) and the outer walls of the multiple first rollers (6) are provided with multiple anti-slip protrusions (5) arranged horizontally, and the number of first rollers (6) is four.

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