Jig dyeing machine cleaning device

By employing a multi-cavity water weight separation and one-way valve structure in the cleaning device of the dyeing machine, the problems of water tank shaking and leakage were solved, achieving device stability and convenient replacement, and ensuring the continuity of the cleaning process.

CN223646785UActive Publication Date: 2025-12-09江苏艾诺立智能装备有限公司
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202423212138.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-25
Publication Date
2025-12-09
Estimated Expiration
2034-12-25

AI Technical Summary

Technical Problem

The water storage tank of the existing dyeing machine cleaning device is prone to violent shaking due to inertia during movement, which makes it unstable and easily damaged. After damage, it is easy to leak, affecting its use.

Method used

A water storage tank structure with multiple cavities and one-way valves was designed. The cavities separate the water weight to reduce swaying inertia, and the one-way valves at the damaged points prevent leakage. At the same time, the bidirectional threaded rod and clamping plate facilitate the quick replacement of the water storage tank.

Benefits of technology

It effectively reduces the swaying inertia of the water storage tank, improves the stability of the device, prevents water leakage, simplifies the water storage tank replacement process, and ensures continuous use of the cleaning device.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223646785U_ABST
    Figure CN223646785U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of jig dyeing machine cleaning, in particular to a jig dyeing machine cleaning device which comprises a cart, the upper end face of the cart is connected with two clamping plates distributed front and back in a sliding mode, a water storage tank located between the two clamping plates is placed on the upper end face of the cart, and clear water in the water storage tank can be separated through a plurality of cavities. The weight of clear water in the water storage tank is dispersed, then the shaking inertia of the clear water is reduced, the stability of the cart is improved, a small amount of clear water in the cavity opposite to the damaged position is discharged from the damaged position, and therefore clear water in other cavities cannot extrude clear water at the lower end in the water storage tank to enter the cavity opposite to the damaged position; and when the water storage tank is replaced, the two clamping plates move in the opposite directions, and then the damaged water storage tank is replaced, so that the damaged water storage tank is conveniently and quickly replaced, and the influence on the use of the cleaning device is avoided.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of cleaning technology for dyeing machines, specifically a cleaning device for dyeing machines. Background Technology

[0002] The central mechanism of a roll dyeing machine consists of two alternating back-and-forth rolling rollers. The fabric unwinds from one roller and rolls onto the other. During the alternating rolling process, the fabric continuously passes through the dye liquor under the rollers, absorbing the dye onto the fabric surface. The dye liquor is adsorbed, combined, and fixed during the rolling process. This area, also called the dye tank, is located below the rollers and holds the dye liquor. During the rolling process, the fabric passes through the dye liquor at the bottom of the dye tank in a flat width. After long-term use, the roll dyeing machine needs to be cleaned and maintained using a cleaning device.

[0003] Existing cleaning devices for dyeing machines typically consist of a trolley, a water tank, a water pump, and a water gun. In use, the water tank is first filled with water, and then pushed to the dyeing machine requiring cleaning. When turning the water tank, its weight and the principle that greater weight leads to greater inertia cause the water inside to shake violently, leading to the trolley becoming unbalanced and difficult to control. Furthermore, since the dyeing machine is located inside the factory, collisions are inevitable when moving the water tank within the factory. Because existing water tanks are made of thin iron sheets or plastic, they are easily damaged, resulting in significant water leakage. This not only makes cleaning inconvenient but also requires tank repair, affecting the use of the cleaning device. Utility Model Content

[0004] The purpose of this utility model is to provide a cleaning device for a dyeing machine, which has the characteristics of reducing the inertia of water in the water storage tank, avoiding violent shaking of water in the water storage tank and preventing large amounts of water leakage after the water storage tank is damaged, facilitating cleaning, and facilitating the replacement of the damaged water storage tank, so as not to affect the use of the cleaning device.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a cleaning device for a dyeing machine, comprising a trolley, wherein two clamping plates distributed front and rear are slidably connected to the upper end face of the trolley, a water storage tank is placed between the two clamping plates on the upper end face of the trolley, a support plate is fixedly connected inside the water storage tank, and multiple vertical plates are fixedly connected to the upper end face of the support plate and are arranged horizontally and vertically and are fixedly connected to the inner wall of the water storage tank, the multiple vertical plates dividing the water storage tank into multiple evenly distributed cavities, and a through hole communicating with the multiple cavities is opened through the lower end face of the support plate, and a one-way valve is installed inside each of the multiple through holes.

[0006] In order to move the two clamping plates in opposite directions, as a preferred embodiment of the cleaning device for a dyeing machine according to this utility model, the upper end face of the trolley is provided with a sliding groove, and a bidirectional threaded rod is rotatably connected inside the sliding groove. The lower end faces of the two clamping plates are fixedly connected with sliders that are threadedly connected to the bidirectional threaded rod.

[0007] To facilitate the connection and disconnection of the first water pipe and the second water pipe, as a preferred embodiment of the cleaning device for a dyeing machine according to this utility model, a booster pump located on the right side of the clamping plate is installed on the upper end of the trolley. The water inlet of the booster pump is connected to the first water pipe, and the right side of the outer wall of the water storage tank is connected to the second water pipe located below the support plate. The first water pipe and the second water pipe are connected by a quick-release connector.

[0008] In order to deliver pressurized water to the water gun, as a preferred embodiment of the cleaning device for a dyeing machine according to this utility model, the upper end of the trolley is fixedly connected to a vertical rod located on the right side of the booster pump. The upper end of the vertical rod is provided with a storage groove, and the water gun is placed inside the storage groove. A hose is connected between the water inlet of the water gun and the water outlet of the booster pump.

[0009] To facilitate the rotation of the bidirectional threaded rod, as a preferred embodiment of the cleaning device for a dyeing machine according to this utility model, one end of the bidirectional threaded rod extends to the front of the trolley and is fixedly connected to a handle.

[0010] To facilitate the addition of clean water to the water storage tank, as a preferred embodiment of the cleaning device for a dyeing machine according to this utility model, the upper end face of the water storage tank is connected to a water inlet pipe.

[0011] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0012] When moving the water tank by trolley, the water inside the tank can be separated by multiple cavities, which disperses the weight of the water inside the tank, thereby reducing the sloshing inertia of the water and preventing violent shaking of the water inside the tank. This increases the stability of the trolley and makes it easier to control.

[0013] When the water tank is damaged, a small amount of clean water in the cavity opposite to the damaged area will be discharged from the damaged area. Because a one-way valve is installed in the through hole, the clean water in the other cavities will not squeeze the clean water at the bottom of the water tank into the cavity opposite to the damaged area and will not affect the normal flow of clean water in the other cavities. Thus, without affecting the normal use of the clean water in the other cavities, a large amount of clean water will be prevented from leaking after the water tank is damaged.

[0014] When replacing the water tank, the handle drives the double-sided threaded rod to rotate. The double-sided threaded rod, together with two sliders, moves the two clamping plates in opposite directions, releasing them from their clamping position on the water tank. Then, the damaged water tank is replaced. After that, the double-sided threaded rod, together with two sliders, moves the two clamping plates in opposite directions, clamping and securing the replaced water tank. This facilitates quick and easy replacement of the damaged water tank, avoiding any disruption to the cleaning device's operation. Attached Figure Description

[0015] Figure 1 This is a front cross-sectional view of the present invention.

[0016] Figure 2 This is a top view sectional structural diagram of the present invention;

[0017] Figure 3 This is a schematic diagram of the vertical plate three-dimensional structure of this utility model;

[0018] In the diagram: 1. Trolley; 2. Clamping plate; 3. Water tank; 4. Support plate; 5. Vertical plate; 6. Cavity; 7. Through hole; 8. One-way valve; 9. Slide groove; 10. Two-way threaded rod; 11. Slider; 12. Booster pump; 13. First water pipe; 14. Second water pipe; 15. Quick-release connector; 16. Vertical rod; 17. Storage slot; 18. Water gun; 19. Hose; 20. Handle; 21. Water inlet pipe. Detailed Implementation

[0019] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model. In the description of this utility model, it should be understood that the terms "length," "width," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientation or positional relationships, are based on the orientation or positional relationships shown in the accompanying drawings and are only for the convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present utility model. Furthermore, in the description of this utility model, "multiple" means two or more, unless otherwise explicitly specified.

[0020] Please see Figures 1 to 3A cleaning device for a dyeing machine includes a trolley 1. Two clamping plates 2 are slidably connected to the upper end of the trolley 1. A water tank 3 is placed on the upper end of the trolley 1 between the two clamping plates 2. A support plate 4 is fixedly connected inside the water tank 3. Multiple vertical plates 5 are fixedly connected to the upper end of the support plate 4 and are arranged horizontally and vertically and are fixedly connected to the inner wall of the water tank 3. The multiple vertical plates 5 divide the water tank 3 into multiple evenly distributed cavities 6. Through holes 7 are opened through the lower end of the support plate 4 and communicate with the multiple cavities 6 respectively. One-way valves 8 are installed inside the multiple through holes 7.

[0021] In this embodiment: during use, clean water is added to the water storage tank 3 through the water inlet pipe 21, so that the clean water randomly enters one of the cavities 6. At the same time, the clean water passes through the corresponding through hole 7 and one-way valve 8 through the support plate 4 and enters the space between the support plate 4 and the lower end of the water storage tank 3 until the clean water fills the space between the support plate 4 and the lower end of the water storage tank 3. Then the clean water fills one of the cavities 6 and diffuses outward, so that the clean water fills the other cavities 6, and then fills the water storage tank 3.

[0022] When the water tank 3 is moved by the trolley 1, the water in the water tank 3 can be separated by multiple cavities 6, so that the weight of the water in the water tank 3 is distributed, thereby reducing the sloshing inertia of the water, avoiding violent shaking of the water in the water tank 3, increasing the stability of the trolley 1 and making it easier to control.

[0023] When the water tank 3 is damaged, a small amount of clean water in the cavity 6 opposite to the damaged area will drain out from the damaged area. Since a one-way valve 8 is installed in the through hole 7, the clean water in the other cavities 6 will not squeeze the clean water at the lower end of the water tank 3 into the cavity 6 opposite to the damaged area, and will not affect the normal flow of clean water in the other cavities 6. Thus, without affecting the normal use of clean water in the other cavities 6, a large amount of clean water will be prevented from leaking after the water tank 3 is damaged. Then the clean water in the other cavities 6 can continue to be used. When the clean water in the water tank 3 is used up, the two clamping plates 2 move in opposite directions, so that the two clamping plates 2 release the clamping and fixing state of the water tank 3. Then the damaged water tank 3 can be replaced. Then the two clamping plates 2 move in opposite directions to clamp and fix the replaced water tank 3, so as to facilitate the quick replacement of the damaged water tank 3 and avoid affecting the use of the cleaning device.

[0024] As a technical optimization of this utility model, the upper end face of the trolley 1 is provided with a slide groove 9, and a bidirectional threaded rod 10 is rotatably connected inside the slide groove 9. The lower end faces of the two clamping plates 2 are fixedly connected with sliders 11 that are threadedly connected to the bidirectional threaded rod 10.

[0025] In this embodiment: the bidirectional threaded rod 10 rotates, and the bidirectional threaded rod 10, together with the two sliders 11, drives the two clamping plates 2 to move in opposite directions.

[0026] As a technical optimization of this utility model, a booster pump 12 located on the right side of the clamping plate 2 is installed on the upper end of the trolley 1. The water inlet of the booster pump 12 is connected to a first water pipe 13. The right side of the outer wall of the water storage tank 3 is connected to a second water pipe 14 located below the support plate 4. The first water pipe 13 and the second water pipe 14 are connected by a quick-release connector 15.

[0027] In this embodiment, the booster pump 12 can extract and pressurize the clean water in the space between the support plate 4 and the lower end of the water storage tank 3 through the first water pipe 13 and the second water pipe 14. The quick-release connector 15 facilitates the connection and disconnection of the first water pipe 13 and the second water pipe 14.

[0028] As a technical optimization of this utility model, the upper end face of the trolley 1 is fixedly connected to a vertical rod 16 located on the right side of the booster pump 12. The upper end face of the vertical rod 16 is provided with a storage groove 17. A water gun 18 is placed inside the storage groove 17. A hose 19 is connected between the water inlet end of the water gun 18 and the water outlet end of the booster pump 12.

[0029] In this embodiment: the hose 19 can deliver pressurized water to the water gun 18, and the water gun 18 can spray high-pressure water.

[0030] As a technical optimization of this utility model, one end of the bidirectional threaded rod 10 extends to the front of the trolley 1 and is fixedly connected to a handle 20.

[0031] In this embodiment, the handle 20 facilitates the rotation of the bidirectional threaded rod 10.

[0032] As a technical optimization of this utility model, the upper end face of the water storage tank 3 is connected to the water inlet pipe 21.

[0033] In this embodiment, the water inlet pipe 21 facilitates the addition of clean water into the water storage tank 3.

[0034] Working principle: When in use, clean water is added to the water storage tank 3 through the water inlet pipe 21, so that the clean water randomly enters one of the cavities 6. At the same time, the clean water passes through the corresponding through hole 7 and one-way valve 8 through the support plate 4 and enters the space between the support plate 4 and the lower end of the water storage tank 3 until the clean water fills the space between the support plate 4 and the lower end of the water storage tank 3. Then the clean water fills one of the cavities 6 and diffuses outward, so that the clean water fills the other cavities 6, and then fills the water storage tank 3.

[0035] When the water tank 3 is moved by the trolley 1, the water in the water tank 3 can be separated by multiple cavities 6, so that the weight of the water in the water tank 3 is distributed, thereby reducing the sloshing inertia of the water, avoiding violent shaking of the water in the water tank 3, increasing the stability of the trolley 1 and making it easier to control.

[0036] When the water tank 3 is damaged, a small amount of clean water in the cavity 6 opposite to the damaged area will drain out from the damaged area. Because a one-way valve 8 is installed in the through-hole 7, the clean water in the other cavities 6 will not force the clean water at the lower end of the water tank 3 into the cavity 6 opposite to the damaged area, and the normal flow of clean water in the other cavities 6 will not be affected. This prevents a large amount of clean water from leaking after the water tank 3 is damaged, without affecting the normal use of the clean water in the other cavities 6. The clean water in the other cavities 6 can then continue to be used until the clean water in the water tank 3 is used up. Then, by rotating the double-threaded rod 10 through the handle 20, the double-threaded rod 10, together with the two sliders 11, drives the two clamping plates 2 to move in opposite directions, so that the two clamping plates 2 release the clamping and fixing state of the water storage tank 3. Then, the damaged water storage tank 3 is replaced. Then, the double-threaded rod 10, together with the two sliders 11, drives the two clamping plates 2 to move in opposite directions, and clamps and fixes the replaced water storage tank 3 through the two clamping plates 2, so as to facilitate and quickly replace the damaged water storage tank 3 and avoid affecting the use of the cleaning device.

[0037] When the cleaning device is running, the booster pump 12 is started. The booster pump 12 draws out and pressurizes the clean water in the space between the support plate 4 and the lower end of the water storage tank 3 through the first water pipe 13 and the second water pipe 14. Then, the high-pressure water is delivered to the water gun 18 through the hose 19. The high-pressure water is then sprayed out through the water gun 18 to clean the dyeing machine.

[0038] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A cleaning device for a dyeing machine, comprising a trolley (1), characterized in that: The upper end face of the trolley (1) is slidably connected to two clamping plates (2) distributed front and back. A water storage tank (3) is placed on the upper end face of the trolley (1) between the two clamping plates (2). A support plate (4) is fixedly connected inside the water storage tank (3). A plurality of vertical plates (5) are fixedly connected to the upper end face of the support plate (4) and are arranged horizontally and vertically and are fixedly connected to the inner wall of the water storage tank (3). The plurality of vertical plates (5) divide the water storage tank (3) into a plurality of evenly distributed cavities (6). The lower end face of the support plate (4) is provided with through holes (7) that communicate with the plurality of cavities (6). A one-way valve (8) is installed inside each of the plurality of through holes (7).

2. The cleaning device for a dyeing machine according to claim 1, characterized in that: The upper end face of the trolley (1) is provided with a slide groove (9), and a bidirectional threaded rod (10) is rotatably connected inside the slide groove (9). The lower end faces of the two clamping plates (2) are fixedly connected with sliders (11) that are threadedly connected to the bidirectional threaded rod (10).

3. The cleaning device for a dyeing machine according to claim 1, characterized in that: The upper end of the trolley (1) is equipped with a booster pump (12) located on the right side of the clamping plate (2). The water inlet of the booster pump (12) is connected to a first water pipe (13). The right side of the outer wall of the water storage tank (3) is connected to a second water pipe (14) located below the support plate (4). The first water pipe (13) and the second water pipe (14) are connected by a quick-release connector (15).

4. A cleaning device for a dyeing machine according to claim 3, characterized in that: The upper end of the trolley (1) is fixedly connected to a vertical rod (16) located to the right of the booster pump (12). The upper end of the vertical rod (16) is provided with a storage groove (17). A water gun (18) is placed inside the storage groove (17). A hose (19) is connected between the water inlet of the water gun (18) and the water outlet of the booster pump (12).

5. A cleaning device for a dyeing machine according to claim 2, characterized in that: One end of the bidirectional threaded rod (10) extends to the front of the trolley (1) and is fixedly connected to a handle (20).

6. A cleaning device for a dyeing machine according to claim 1, characterized in that: The upper end face of the water storage tank (3) is connected to a water inlet pipe (21).