Grooving assembly and grooving machine
By designing a quick-change slotting assembly, utilizing the rapid movement of the tractor body and a hydraulic drive device, the problems of long repair time, low efficiency, and high risk of road potholes have been solved, achieving a fast and safe repair effect.
Patent Information
- Application Number
- CN202423093405.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-14
- Publication Date
- 2025-12-09
- Estimated Expiration
- 2034-12-14
AI Technical Summary
In existing technologies, road pothole repair is time-consuming, inefficient, and dangerous, resulting in high labor intensity for workers and potential traffic congestion or accidents during construction.
A grooving assembly including a first support and a second support was designed. Combined with a cutting head, a rotary drive device and a hydraulic drive device, it can quickly switch to the unfolding and lowering state. It can be quickly moved to the pit position by a tractor body for cutting and achieve rapid grooving by using cutting teeth.
It enables rapid grooving, reduces repair time, improves efficiency, reduces the labor intensity of workers, and reduces construction risks.
Smart Images

Figure CN223646910U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of grooving equipment technology, and in particular to a grooving component and a grooving machine having the grooving component. Background Technology
[0002] In related technologies, when potholes appear on asphalt, cement, or other road surfaces, a maintenance team of 4-6 people rushes to the scene, uses a cutting disc to cut the surface in a square shape, and then uses an electric or pneumatic pick to break up and clean the damaged road surface. This process is time-consuming, physically demanding, and often results in large-scale traffic jams or accidents caused by the construction. Utility Model Content
[0003] The present invention aims to solve at least one of the technical problems existing in the prior art. Therefore, one objective of the present invention is to provide a grooving assembly that enables rapid grooving, thereby addressing the current pain points of long repair times, low efficiency, and high risks associated with pothole repair.
[0004] This utility model also proposes a grooving machine having the above-mentioned grooving components.
[0005] A grooving assembly according to a first aspect of the present invention includes: a first bracket and a second bracket, the first bracket being rotatably connected to a support platform so that the first bracket can switch between a folded state relative to the support platform and an unfolded state relative to the support platform; the second bracket being connected to the first bracket and movable relative to the first bracket, and when the first bracket is in the unfolded state, the second bracket can move up and down relative to the first bracket to switch between a lifting state and a lowering state; a cutting head, the cutting head being connected to the second bracket and rotatable relative to the second bracket, and when the second bracket is in the lowering state, the cutting head can be pushed forward to be in contact with the ground; and a rotation drive device, the rotation drive device being connected to the cutting head to drive the cutting head to rotate.
[0006] The grooving component according to the present invention can achieve rapid grooving, and can solve the pain points of long repair time, low efficiency and high risk of current pothole repair.
[0007] In addition, the slotted assembly according to the embodiments of this utility model may also have the following additional technical features:
[0008] According to one embodiment of the present invention, the slotting assembly further includes a first driving device connected between the support platform and the first bracket to drive the first bracket to rotate relative to the support platform.
[0009] According to one embodiment of the present invention, the first driving device is a hydraulic driving device, which includes a first hydraulic cylinder and a first piston rod. The first piston rod is telescopic relative to the first hydraulic cylinder. One of the first hydraulic cylinder and the first piston rod is rotatably connected to the first bracket, and the other of the first hydraulic cylinder and the first piston rod is rotatably connected to the support platform.
[0010] According to one embodiment of the present invention, the slotting assembly further includes a second driving device connected between the first bracket and the second bracket to drive the second bracket to move relative to the first bracket.
[0011] According to one embodiment of the present invention, the second driving device is a hydraulic driving device, which includes a second hydraulic cylinder and a second piston rod. The second piston rod is retractable relative to the second hydraulic cylinder. One of the second hydraulic cylinder and the second piston rod is connected to the first bracket, and the other of the second hydraulic cylinder and the second piston rod is connected to the second bracket.
[0012] According to one embodiment of the present invention, the grooving assembly further includes a plurality of retractable balancing legs, all of which are connected to the second bracket and are distributed at intervals along the circumference of the cutting head. When the second bracket is in the lowered state, the balancing legs can be extended to support the ground.
[0013] According to one embodiment of the present invention, the slotting assembly further includes a support plate, which forms the support platform.
[0014] According to one embodiment of the present invention, the cutting head has a plurality of cutting teeth on its cutting surface, and the plurality of cutting teeth are evenly distributed circumferentially on the cutting surface.
[0015] A grooving machine according to a second aspect of the present invention includes a grooving assembly according to the first aspect of the present invention described above; and a tractor body, wherein the grooving assembly is disposed on the tractor body.
[0016] The grooving machine according to the present invention, by providing the grooving component according to the first aspect embodiment of the present invention, makes the grooving machine have all the advantages of the grooving component of the first aspect embodiment, which will not be repeated here.
[0017] Optionally, the tractor body is equipped with a position alignment device.
[0018] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description
[0019] The above and / or additional aspects and advantages of this utility model will become apparent and readily understood from the description of the embodiments taken in conjunction with the following drawings, in which:
[0020] Figure 1 This is a front view of the slotted assembly according to an embodiment of the present utility model, wherein the first bracket is in a folded state;
[0021] Figure 2 yes Figure 1 A perspective view of the slotted component shown;
[0022] Figure 3 This is a front view of a slotted assembly according to an embodiment of the present utility model, wherein the first support is in an unfolded state and the second support is in a raised state;
[0023] Figure 4 yes Figure 3 A perspective view of the slotted component shown;
[0024] Figure 5 This is a front view of the slotted assembly according to an embodiment of the present utility model, wherein the first support is in an unfolded state and the second support is in a lowered state;
[0025] Figure 6 yes Figure 5 A perspective view of the slotted component shown;
[0026] Figure 7 This is a perspective view of the second bracket of the slotted assembly according to an embodiment of the present utility model.
[0027] Figure label:
[0028] 100 grooving machine; 10 tractor body; 20 grooving assembly; 21 first support; 211 movable guide column; 22 second support; 221 movable guide sleeve; 23 cutting head; 231 cutting surface; 232 cutting teeth; 24 support plate; 25 rotary drive device; 26 first drive device; 261 first hydraulic cylinder; 262 first piston rod; 27 second drive device; 271 second hydraulic cylinder; 272 second piston rod; 28 position alignment device; 29 locking structure; 30 balance support leg. Detailed Implementation
[0029] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this utility model, and should not be construed as limiting this utility model.
[0030] Please see Figures 1-7 The grooving machine 100 according to an embodiment of the present invention includes a grooving assembly 20 and a tractor body 10, wherein the grooving assembly 20 is disposed on the tractor body 10. The grooving assembly 20 is adapted to be fixed on the tractor body 10. For example, the grooving assembly 20 can be connected and fixed on the tractor body 10 by means of fasteners such as bolts, snap-fit, or welding. The tractor body 10 can be any type of engineering vehicle. Optionally, the tractor body 10 is provided with a position alignment device 28, which can be an infrared aligner. The infrared aligner can be disposed at the rear of the tractor body 10 and can be used to locate the position of a pit. For example, when the infrared aligner is aligned with the pit, it indicates that the position of the cutting head 2320 is aligned with the position of the pit.
[0031] The grooving assembly 20 includes a first support 21, a second support 22, a cutting head 23, and a rotary drive device 25. The first support 21 is adapted to be rotatably connected to the support platform so that the first support 21 can be in a folded state relative to the support platform (e.g., Figures 1-2 (as shown in the image) and the deployment state relative to the supporting platform (as shown in the image) Figures 3-6 The second support 22 is connected to the first support 21 and can move relative to the first support 21. When the first support 21 is in the unfolded state, the second support 22 can move up and down relative to the first support 21 to make it in the raised state (as shown in the diagram). Figures 3-4 (as shown in the image) and the decentralization state (as shown in the image) Figures 5-6 The cutting head 23 is connected to the second support 22 and can rotate relative to the second support 22. When the second support 22 is in the lowered state, the cutting head 23 can be pushed forward to be in contact with the ground. The rotary drive device 25 is connected to the cutting head 23 to drive the cutting head 23 to rotate. Optionally, the rotary drive device 25 can be a rotary motor, which can be located inside the cutting head 23.
[0032] Specifically, when a pothole appears on the road, the grooving assembly 20 is quickly moved to the site by the towing vehicle 10. Once the infrared aligner at the rear of the towing vehicle 10 is aligned with the pothole, the first bracket 21 is moved from... Figures 1-2 The folded state shown is flipped to Figures 3-4 The second support 22 is then deployed as shown in the diagram. Figures 3-4 The elevation state shown has been moved to Figures 5-6 The lowered state shown in the figure allows the cutting head 23 to be pushed into contact with the ground, and then the cutting head 23 is driven to rotate by the rotary drive device 25 to cut the road surface.
[0033] According to the embodiment of this utility model, the grooving component 20 can be folded and stacked onto the tractor body 10 when not in use, facilitating rapid relocation and enabling rapid grooving. This addresses the current pain points of long repair times, low efficiency, and high risks associated with pothole repair. Furthermore, when the rotary motor drives the cutting head 23 to rotate and cut, the tractor body 10 and the frame of the grooving component 20 remain stationary, resulting in minimal vibration and high precision during equipment operation.
[0034] It should be noted that in some examples, the support platform can be part of the tractor body 10, that is, it can be formed by part of the tractor body 10 (such as the floor of the carriage); in other examples, please refer to [reference needed]. Figures 1-6 The slotted assembly 20 may also include a support plate 24, which forms a support platform. A first bracket 21 is connected to the support plate 24, and then the support plate 24 is connected to the tractor body 10, thereby realizing the connection between the slotted assembly 20 and the tractor body 10.
[0035] Optionally, a locking structure 29 is provided between the first bracket 21 and the tractor body 10 to lock the first bracket 21 in a folded state. The locking structure 29 can be a pin-type locking structure (e.g., Figures 1-2 (as shown), or a snap-locking structure, etc.
[0036] Please see Figures 1-6 The slotted assembly 20 also includes a first drive device 26, which is connected between the support platform and the first bracket 21 to drive the first bracket 21 to rotate relative to the support platform. Optionally, the first drive device 26 is a hydraulic drive device, comprising a first hydraulic cylinder 261 and a first piston rod 262. The first piston rod 262 is disposed within the first hydraulic cylinder 261 and is extendable / retractable relative to the first hydraulic cylinder 261. One of the first hydraulic cylinder 261 and the first piston rod 262 is rotatably connected to the first bracket 21, and the other is rotatably connected to the support platform. Under hydraulic drive, the first piston rod 262 extends / retracts relative to the first hydraulic cylinder 261, thereby driving the first bracket 21 to flip relative to the support platform to switch between a folded state and an unfolded state. In some other embodiments, the first drive device 26 may also be an electric lead screw, etc.
[0037] Please continue reading. Figures 1-6 The slotted assembly 20 also includes a second drive device 27, which is connected between the first bracket 21 and the second bracket 22 to drive the second bracket 22 to move relative to the first bracket 21, thereby driving the second bracket 22 in a raised state (e.g., Figures 3-4 (as shown in the image) and the decentralization state (as shown in the image) Figures 5-6Switching between (as shown in the diagram). Further, the second drive device 27 is a hydraulic drive device, comprising a second hydraulic cylinder 271 and a second piston rod 272. The second piston rod 272 is disposed within the second hydraulic cylinder 271 and is extendable / retractable relative to the second hydraulic cylinder 271. One of the second hydraulic cylinder 271 and the second piston rod 272 is connected to the first bracket 21, and the other is connected to the second bracket 22. Under hydraulic drive, the second piston rod 272 extends / retracts relative to the second hydraulic cylinder 271, thereby driving the second bracket 22 in a raised state (e.g., as shown in the diagram). Figures 3-4 (as shown in the image) and the decentralization state (as shown in the image) Figures 5-6 Switching between (as shown in the diagram). In some other embodiments, the second drive device 27 may also be an electric lead screw, etc.
[0038] Optionally, one of the second hydraulic cylinder 271 and the second piston rod 272 is hinged to the first bracket 21, and the other of the second hydraulic cylinder 271 and the second piston rod 272 is hinged to the second bracket 22. This can reduce the damage to the grooving assembly 20 caused by cutting vibration.
[0039] Please see Figures 1-6 The grooving assembly 20 also includes multiple retractable support legs 30. These support legs 30 are all connected to the second support 22 and are spaced apart circumferentially along the cutting head 23. When the second support 22 is in the lowered position, the support legs 30 can extend to support the ground. By providing multiple retractable support legs 30, a stable support effect can be achieved for the system when the cutting head 23 is cutting. Optionally, the support legs 30 can be hydraulic or electric support legs, etc.
[0040] Please see Figure 6 The cutting head 23 has multiple cutting teeth 232 on its cutting surface 231, which are evenly distributed circumferentially on the cutting surface 231. The cutting teeth 232 protrude downwards from the cutting surface 231. By providing cutting teeth 232 on the cutting surface 231, the cutting teeth 232 serve to rotate and fix the cutting action. As the cutting depth increases, the stability of the grooving area is improved, making the grooving process stable and less prone to movement. Optionally, the cutting teeth 232 and the cutting surface 231 can be integrally formed, meaning they are machined as a single piece. This results in high connection strength between the cutting teeth 232 and the cutting surface 231, making them less prone to breakage. Of course, in other embodiments, the cutting teeth 232 and the cutting surface 231 can also be separate structural components, with the cutting teeth 232 machined separately and then welded to the cutting surface 231. This simplifies the production mold of the cutting head 23.
[0041] Please see Figure 6 and Figure 7The first support 21 is provided with a movable guide post 211, and the second support 22 is provided with a movable guide sleeve 221. The movable guide post 211 is movably inserted into the movable guide sleeve 221. When the second drive device 27 drives the second support 22 to move relative to the first support 21, the movable guide post 211 and the movable guide sleeve 221 also move relative to each other. The movable guide post 211 and the movable guide sleeve 221 play a role in guiding the movement, so that the movement of the second support 22 relative to the first support 21 is smooth and reliable.
[0042] In summary, and in combination with Figures 1-6 When road surface grooving is required, the support plate 24 is bolted to the rear of the tractor body 10. Then, the grooving assembly 20 is moved to the grooving position at the repair site by the tractor body 10. The infrared alignment device is turned on to determine the working position. Then, the generator and hydraulic pump station drive the first drive device 26 to flip the cutting head 23 to the rear of the vehicle. At this time, the cutting head 23 is at a 90-degree angle to the ground. Then, the second drive device 27 and the balance support leg 30 work together to push the cutting surface 231 of the cutting head 23 into contact with the ground. Then, the rotary motor works to drive the cutting head 23 to rotate and cut. By making the cutting teeth 232 on the outer ring of the cutting head 23 slightly protrude from the cutting teeth of the cutting surface 231, it plays a role in positioning and stabilizing the operation process. During the operation of the cutting head 23, the cutting marks overlap each other, leaving no blind spots. The broken asphalt or concrete debris from grooving is automatically discharged outward.
[0043] When performing trenching operations, the trenching component 20 of this application allows the operator to control various parts of the equipment by turning on the generator and controlling the valves through the oil circuit. By utilizing the functional mechanisms of each part for rapid control, it enables rapid trenching of ground pits and rapid evacuation. It has the advantages of flexible relocation, fast operation speed and high efficiency, and reduces the workload of trenching personnel.
[0044] According to a second aspect of the present invention, a grooving machine 100 includes a grooving component 20 and a traction vehicle body 10, wherein the grooving component 20 is disposed on the traction vehicle body 10.
[0045] The grooving machine 100 according to the present invention has all the advantages of the grooving component 20 according to the first aspect embodiment of the present invention, which will not be repeated here.
[0046] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0047] In the description of this utility model, unless otherwise expressly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.
[0048] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "illustrative embodiment," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0049] Although embodiments of the present invention have been shown and described, those skilled in the art will understand that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the claims and their equivalents.
Claims
1. A slotted assembly, characterized in that, include: A first support and a second support, wherein the first support is rotatably connected to a support platform so that the first support can switch between a folded state relative to the support platform and an unfolded state relative to the support platform, the second support is connected to the first support and can move relative to the first support, and when the first support is in the unfolded state, the second support can move up and down relative to the first support so as to switch between a raised state and a lowered state. A cutting head, which is connected to the second bracket and can rotate relative to the second bracket, and when the second bracket is in the lowered state, the cutting head can be pushed forward to be in contact with the ground; A rotary drive device is connected to the cutting head to drive the cutting head to rotate.
2. The slotted assembly according to claim 1, characterized in that, It also includes a first drive device connected between the support platform and the first bracket to drive the first bracket to rotate relative to the support platform.
3. The slotted assembly according to claim 2, characterized in that, The first driving device is a hydraulic driving device, which includes a first hydraulic cylinder and a first piston rod. The first piston rod is telescopic relative to the first hydraulic cylinder. One of the first hydraulic cylinder and the first piston rod is rotatably connected to the first bracket, and the other of the first hydraulic cylinder and the first piston rod is rotatably connected to the support platform.
4. The slotted assembly according to claim 1, characterized in that, It also includes a second drive unit connected between the first bracket and the second bracket to drive the second bracket to move relative to the first bracket.
5. The slotted assembly according to claim 4, characterized in that, The second driving device is a hydraulic driving device, which includes a second hydraulic cylinder and a second piston rod. The second piston rod is telescopic relative to the second hydraulic cylinder. One of the second hydraulic cylinder and the second piston rod is connected to the first bracket, and the other of the second hydraulic cylinder and the second piston rod is connected to the second bracket.
6. The slotted assembly according to claim 1, characterized in that, It also includes multiple retractable balancing legs, each of which is connected to the second bracket and is spaced apart circumferentially along the cutting head. When the second bracket is in the lowered state, the balancing legs can extend to support the ground.
7. The slotted assembly according to claim 1, characterized in that, It also includes a support plate, which forms the support platform.
8. The slotted assembly according to claim 1, characterized in that, The cutting head has multiple cutting teeth on its cutting surface, and the multiple cutting teeth are evenly distributed circumferentially on the cutting surface.
9. A grooving machine, characterized in that, include: The slotted assembly according to any one of claims 1-8; The tractor body, wherein the slotted assembly is disposed on the tractor body.
10. The grooving machine according to claim 9, characterized in that, The tractor body is equipped with a position alignment device.