Wear-resistant ceramic composite board

Abstract

The utility model relates to the technical field of ceramic composite boards, in particular to a wear-resistant ceramic composite board which comprises a protective surrounding edge, a mounting structure is arranged on the inner side of the protective surrounding edge, wear-resistant assemblies are arranged in the mounting structure, and anti-seismic mechanisms and protective assemblies are arranged on the inner sides of the wear-resistant assemblies on the upper side and the lower side. The protection assembly is located on the inner side of the anti-seismic mechanism. According to the utility model, the protection assembly is arranged, when the protection assembly is used, the protection assembly is composed of a resin layer, a metal fiber layer, a waterproof layer, a heat preservation layer, a sound insulation plate and a shaping honeycomb plate, and the metal fiber layer is arranged in a crossed manner, so that the strength and the toughness of the assembly are enhanced, and excellent impact resistance and wear resistance are ensured in the use process; the arrangement of the waterproof layer and the heat preservation layer not only improves the waterproof and heat preservation performance of the assembly, but also effectively prevents the damage caused by damp and temperature change of the internal structure, thereby prolonging the service life, and the application of the sound insulation plate effectively weakens the external noise.

Description

Technical Field

[0001] This utility model relates to the field of ceramic composite plate technology, and in particular to a wear-resistant ceramic composite plate. Background Technology

[0002] Ceramic composite panels are a new type of building material that combines the high-temperature resistance of ceramic materials with the flexibility of metallic materials. They are widely used in aerospace, automotive chassis parts, and petrochemical industries. Ceramic materials are favored for their high hardness, heat resistance, and corrosion resistance; however, pure ceramic materials suffer from drawbacks such as high brittleness and poor electrical conductivity, limiting their application range.

[0003] Currently, researchers are attempting to compensate for the shortcomings of ceramic materials by combining them with other materials. On the other hand, metallic materials are widely used due to their high strength, rigidity, and electrical conductivity.

[0004] However, most wear-resistant ceramic composite panels on the market today use a single material or a simple composite structure. While these materials or structures perform well in terms of wear resistance, their performance in terms of toughness, moisture resistance, heat insulation, and sound insulation is relatively poor, which limits their application in more application scenarios. Their structural design is also relatively simple and it is difficult to meet multiple usage requirements at the same time. Utility Model Content

[0005] The purpose of this utility model is to overcome the shortcomings of the existing technology and provide a wear-resistant ceramic composite plate to solve the problem that most wear-resistant ceramic composite plates on the market use a single material or a simple composite structure. Although these materials or structures perform well in terms of wear resistance, their performance in terms of toughness, moisture resistance, heat insulation and sound insulation is relatively poor, which limits their application in more application scenarios. The structural design is also relatively simple and it is difficult to meet multiple usage requirements at the same time.

[0006] To solve the above-mentioned technical problems, the present invention adopts the following technical solution:

[0007] A wear-resistant ceramic composite panel includes: a protective edging, an installation structure on the inner side of the protective edging, a wear-resistant component inside the installation structure, and anti-vibration mechanisms and protective components on the inner sides of the wear-resistant components on the upper and lower sides, with the protective components located inside the anti-vibration mechanisms; the protective component includes a resin layer, a metal fiber layer, a waterproof layer, a thermal insulation layer, a sound insulation board, and a shaped honeycomb panel, wherein the metal fiber...

[0008] The fiber layer is set inside the resin layer, the waterproof layer is set on the outer wall of one side of the resin, the thermal insulation layer is fixedly bonded to the outer wall of one side of the waterproof layer, the sound insulation board is fixedly bonded to the outer wall of one side of the thermal insulation layer, and the other side of the sound insulation board is bonded to the shaped honeycomb board. The protective components are provided in two sets and are arranged symmetrically from top to bottom. The metal fiber layers are arranged in a cross pattern.

[0009] Furthermore, the mounting structure includes a mounting frame, a positioning strip, and a limiting strip, wherein the positioning strip and the limiting strip are both fixedly mounted on the outer wall of the mounting frame.

[0010] Furthermore, the inner wall of the protective enclosure has a positioning groove and a limiting groove, the positioning strip is inserted into the inside of the positioning groove, and the limiting strip is fitted and snapped into the inside of the limiting groove.

[0011] Furthermore, the wear-resistant component includes a corrosion-resistant coating, a wear-resistant layer, a ceramic plate, a support frame, an adhesive strip, a plug plate, and an antistatic layer. The corrosion-resistant coating is applied to one outer wall of the wear-resistant layer, and the antistatic layer is bonded between the wear-resistant layer and the ceramic plate.

[0012] Furthermore, the outer walls of the corrosion-resistant coating, wear-resistant layer, ceramic plate, support frame, adhesive strip, plug-in plate, and antistatic layer are all bonded to the inner wall of the mounting frame. The plug-in plate is fixedly installed on one side of the outer wall of the ceramic plate. The plug-in plate is movably inserted into the interior of the support frame, and adhesive strips are provided at the gap between the two.

[0013] Furthermore, the seismic anti-seismic mechanism includes an mounting plate, a support frame, a shock-absorbing damper, a flexible filling material, and a connecting rod. The upper and lower ends of the shock-absorbing damper are fixedly connected to the mounting plates on the upper and lower sides, respectively. The support frame is configured in a cross shape, and the two sides of the connecting rod are fixedly connected to the support frames on both sides, respectively.

[0014] Furthermore, the flexible filling material is filled in the gap between the seismic mechanism and the mounting frame, and the support frame and mounting plate respectively contact the corresponding support frame.

[0015] The beneficial effects of this utility model are:

[0016] By incorporating protective components, the system comprises a resin layer, a metal fiber layer, a waterproof layer, a thermal insulation layer, a sound insulation board, and a shaped honeycomb panel. The metal fiber layer is arranged in a cross pattern, enhancing the strength and toughness of the component and ensuring excellent impact resistance and wear resistance during use. The waterproof and thermal insulation layers not only improve the component's waterproof and thermal insulation performance but also effectively prevent damage caused by moisture and temperature changes to the internal structure, thereby extending its service life. The application of the sound insulation board effectively reduces external noise and improves the comfort of the user environment. The symmetrical arrangement of the two sets of protective components further enhances the safety and stability of the overall structure, enabling this wear-resistant ceramic composite panel to exhibit superior protection, wear resistance, and shock absorption effects in various application scenarios. Attached Figure Description

[0017] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 is a three-dimensional structural schematic diagram of an embodiment of this wear-resistant ceramic composite plate;

[0019] Figure 2 is a schematic diagram of the internal structure of the protective edging of this wear-resistant ceramic composite plate embodiment;

[0020] Figure 3 is a schematic diagram of the internal structure of the mounting frame in this embodiment of the wear-resistant ceramic composite plate;

[0021] Figure 4 is a three-dimensional schematic diagram of the anti-seismic mechanism of this wear-resistant ceramic composite plate embodiment;

[0022] Figure 5 is a three-dimensional schematic diagram of the support frame of this wear-resistant ceramic composite plate embodiment;

[0023] Figure 6 is a three-dimensional structural diagram of the protective component of this wear-resistant ceramic composite plate embodiment;

[0024] Figure 7 is a schematic diagram of the metal fiber layer installation structure of this wear-resistant ceramic composite plate embodiment.

[0025] The markings in the diagram are as follows: 1. Protective perimeter; 2. Installation structure; 21. Installation frame; 22. Positioning strip;

[0026] 23. Limiting strip; 3. Wear-resistant component; 31. Corrosion-resistant coating; 32. Wear-resistant layer; 33. Ceramic plate; 34. Support frame; 35. Adhesive strip; 36. Insert plate; 37. Antistatic layer; 4. Seismic mechanism; 41. Mounting plate; 42. Support frame; 43. Vibration damping; 44. Flexible filling material; 45. Connecting rod; 5. Protective component; 51. Resin layer; 52. Metal fiber layer; 53. Waterproof layer; 54. Thermal insulation layer; 55. Sound insulation board; 56. Shaped honeycomb panel. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to Figures 1-7 of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0028] It should be understood that, when used in this specification and the appended claims, the terms "comprising" and "including" indicate the presence of the described features, integrals, steps, operations, elements and / or components, but do not exclude the presence or addition of one or more other features, integrals, steps, operations, elements, components and / or collections thereof.

[0029] It should also be understood that the terminology used in this specification is for the purpose of describing particular embodiments only and is not intended to limit the scope of the invention. As used in this specification and the appended claims, the singular form is used unless the context clearly indicates otherwise.

[0030] The words “one,” “one,” and “the” are intended to include plural forms.

[0031] It should also be further understood that the term "and / or" as used in this specification and the appended claims refers to any combination of one or more of the associated listed items and all possible combinations, and includes such combinations.

[0032] Please refer to Figures 1-7. A wear-resistant ceramic composite panel includes: a protective edging 1, an installation structure 2 on the inner side of the protective edging 1, a wear-resistant component 3 inside the installation structure 2, and an anti-vibration mechanism 4 and a protective component 5 on the inner side of the upper and lower sides of the wear-resistant component 3, with the protective component 5 located inside the anti-vibration mechanism 4; the protective component 5 includes a resin layer 51, a metal fiber layer 52, a waterproof layer 53, a thermal insulation layer 54, a sound insulation board 55, and a shaped honeycomb board 56. The metal fiber layer 52 is disposed inside the resin layer 51, the waterproof layer 53 is disposed on one side of the outer wall of the resin layer, the thermal insulation layer 54 is fixedly bonded to one side of the outer wall of the waterproof layer 53, the sound insulation board 55 is fixedly bonded to one side of the outer wall of the thermal insulation layer 54, and the other side of the sound insulation board 55 is bonded to the shaped honeycomb board 56. Two sets of protective components 5 are provided and are arranged symmetrically, with the metal fiber layers 52 arranged in a cross pattern.

[0033] Specifically, by incorporating protective components 5, which consist of a resin layer 51, a metal fiber layer 52, a waterproof layer 53, a thermal insulation layer 54, a sound insulation board 55, and a shaped honeycomb board 56, the metal fiber layers 52 are arranged in a cross pattern, enhancing the strength and toughness of the component and ensuring excellent impact resistance and wear resistance during use. The waterproof layer 53 and the thermal insulation layer 54 not only improve the waterproof and thermal insulation performance of the component but also effectively prevent damage caused by moisture and temperature changes to the internal structure, thereby extending its service life. The application of the sound insulation board 55 effectively reduces external noise and improves the comfort of the user environment. The symmetrical arrangement of the two sets of protective components 5 further enhances the safety and stability of the overall structure, enabling the wear-resistant ceramic composite board to exhibit superior protection, wear resistance, and shock absorption effects in various application scenarios.

[0034] In this embodiment, the installation structure 2 includes an installation frame 21, a positioning strip 22, and a limiting strip 23. The positioning strip 22 and the limiting strip 23 are both fixedly installed on the outer wall of the installation frame 21. The inner wall of the protective edging 1 has a positioning groove and a limiting groove. The positioning strip 22 is inserted into the inside of the positioning groove, and the limiting strip 23 is fitted and snapped into the inside of the limiting groove.

[0035] Specifically, the mounting structure 2, through the mounting frame 21, positioning strip 22, and limiting strip 23, cooperates with the positioning groove and limiting groove on the inner wall of the protective enclosure 1, so that the mounting component can be firmly fixed to the inner wall of the protective enclosure 1. Specifically, the positioning strip 22 is inserted into the positioning groove, which guides the positioning strip 22 to be accurately aligned, thereby ensuring the installation accuracy of the mounting structure 2 in the lateral direction, while the limiting strip 23 is fitted and secured.

[0036] When inserted into the limiting groove, it not only provides additional fixing force but also enhances the stability of the installation structure 2 in the longitudinal direction, preventing it from moving or falling off, thus improving the overall reliability and safety of the installation.

[0037] The wear-resistant component 3 includes a corrosion-resistant coating 31, a wear-resistant layer 32, a ceramic plate 33, a support frame 34, an adhesive strip 35, a plug-in plate 36, and an antistatic layer 37. The corrosion-resistant coating 31 is applied to one outer wall of the wear-resistant layer 32. The antistatic layer 37 is bonded between the wear-resistant layer 32 and the ceramic plate 33. The outer walls of the corrosion-resistant coating 31, the wear-resistant layer 32, the ceramic plate 33, the support frame 34, the adhesive strip 35, the plug-in plate 36, and the antistatic layer 37 are all bonded to the inner wall of the mounting frame 21. The plug-in plate 36 is fixedly installed on one outer wall of the ceramic plate 33. The plug-in plate 36 is movably inserted into the interior of the support frame 34, and an adhesive strip 35 is provided at the gap between the two.

[0038] Specifically, the wear-resistant component 3, through the synergistic effect of the corrosion-resistant coating 31, wear-resistant layer 32, ceramic plate 33, support frame 34, adhesive strip 35, plug-in plate 36, and antistatic layer 37, not only effectively improves the corrosion resistance and wear resistance of the component, but also provides good antistatic protection between the ceramic plate 33 and the support frame 34, enhancing the stability of the entire component and extending its service life. The corrosion-resistant coating 31 is applied to one outer wall of the wear-resistant layer 32, enhancing its resistance to corrosion from the external environment. The antistatic layer 37 is adhesively set between the wear-resistant layer 32 and the ceramic plate 33, providing a good antistatic effect. The plug-in plate 36 is connected to the support frame 34 by a movable plug-in connection, and the gap between them is sealed with adhesive strip 35, ensuring the structural stability and dustproof effect, making the entire component more reliable and durable during operation.

[0039] The seismic-resistant mechanism 4 includes a mounting plate 41, a support frame 42, a damping damper 43, a flexible filling material 44, and a connecting rod 45. The upper and lower ends of the damping damper 43 are fixedly connected to the mounting plates 41 on the upper and lower sides, respectively. The support frame 42 is arranged in a cross shape. The two sides of the connecting rod 45 are fixedly connected to the two side support frames 42, respectively. The flexible filling material 44 is filled in the gap between the seismic-resistant mechanism 4 and the mounting frame 21. The support frame 42 and the mounting plate 41 are in contact with the corresponding support frames 34, respectively.

[0040] Specifically, the seismic-resistant mechanism 4 is fixedly connected to the mounting plate 41 and the support frame 42. The damping 43 is located between the upper and lower mounting plates 41, which can effectively absorb vibration energy. The support frame 42 is designed in a cross shape and is fixedly connected by the connecting rod 45. These components together form a stable support structure, which contacts the corresponding support frame 34, further enhancing the stability of the system. The flexible filling material 44 fills the gap between the seismic-resistant mechanism 4 and the mounting frame 21, which can not only ensure the tight connection between the components, but also provide additional buffering effect, effectively improving the overall seismic performance and stability.

[0041] In summary, compared with existing technologies, this ceramic composite panel has at least the following beneficial effects: By incorporating the protective component 5, when in use, the protective component 5 consists of a resin layer 51, a metal fiber layer 52, a waterproof layer 53, a thermal insulation layer 54, a sound insulation board 55, and a shaped honeycomb board 56, wherein the metal fiber layers 52 are arranged in a crisscross pattern.

[0042] The enhanced strength and toughness of the components ensure excellent impact resistance and wear resistance during use. The waterproof layer 53 and the thermal insulation layer 54 not only improve the waterproof and thermal insulation performance of the components, but also effectively prevent damage caused by moisture and temperature changes to the internal structure, thereby extending the service life. The application of the sound insulation board 55 effectively reduces external noise and improves the comfort of the user environment. The symmetrical arrangement of the two sets of protective components 5 further enhances the safety and stability of the overall structure, enabling the wear-resistant ceramic composite board to exhibit better protection, wear resistance and shock absorption effects in a variety of application scenarios.

[0043] The above description is merely a specific embodiment of this utility model, but the protection scope of this utility model is not limited thereto. Any person skilled in the art can easily conceive of various equivalent modifications or substitutions within the technical scope disclosed in this utility model, and these modifications or substitutions should all be covered within the protection scope of this utility model. Therefore, the protection scope of this utility model should be determined by the scope of the claims.

Claims

1. A wear-resistant ceramic composite plate, characterized in that, include: Protective perimeter (1), the protective perimeter An installation structure (2) is provided on the inner side of the edging (1). A wear-resistant component (3) is provided inside the installation structure (2). An anti-vibration mechanism (4) and a protective component (5) are provided on the inner side of the wear-resistant component (3) on the upper and lower sides. The protective component (5) is located inside the anti-vibration mechanism (4). The protective component (5) includes a resin layer (51), a metal fiber layer (52), a waterproof layer (53), a thermal insulation layer (54), a sound insulation board (55), and a shaped honeycomb board (56). The metal fiber layer (52) is disposed inside the resin layer (51). The waterproof layer (53) is disposed on one side of the outer wall of the resin layer. The thermal insulation layer (54) is fixedly bonded to one side of the outer wall of the waterproof layer (53). The sound insulation board (55) is fixedly bonded to one side of the outer wall of the thermal insulation layer (54). The other side of the sound insulation board (55) is bonded to the shaped honeycomb board (56). The protective component (5) is provided in two sets and is arranged symmetrically from top to bottom. The metal fiber layer (52) is arranged in a cross shape.

2. The wear-resistant ceramic composite plate according to claim 1, characterized in that, The installation structure (2) includes an installation frame (21), a positioning strip (22) and a limiting strip (23), and the positioning strip (22) and the limiting strip (23) are fixedly installed on the outer wall of the installation frame (21).

3. The wear-resistant ceramic composite plate according to claim 2, characterized in that, The inner wall of the protective edging (1) has a positioning groove and a limiting groove. The positioning strip (22) is inserted into the inside of the positioning groove, and the limiting strip (23) is fitted and snapped into the inside of the limiting groove.

4. The wear-resistant ceramic composite plate according to claim 2, characterized in that, The wear-resistant component (3) includes a corrosion-resistant coating (31), a wear-resistant layer (32), a ceramic plate (33), a support frame (34), an adhesive strip (35), a plug plate (36), and an antistatic layer (37). The corrosion-resistant coating (31) is applied to one outer wall of the wear-resistant layer (32), and the antistatic layer (37) is bonded between the wear-resistant layer (32) and the ceramic plate (33).

5. The wear-resistant ceramic composite plate according to claim 4, characterized in that, The outer walls of the corrosion-resistant coating (31), wear-resistant layer (32), ceramic plate (33), support frame (34), adhesive strip (35), plug plate (36) and antistatic layer (37) are all bonded to the inner wall of the mounting frame (21). The plug plate (36) is fixedly installed on one side of the outer wall of the ceramic plate (33). The plug plate (36) is movably inserted into the interior of the support frame (34), and an adhesive strip (35) is provided at the gap between the two.

6. The wear-resistant ceramic composite plate according to claim 5, characterized in that, The seismic-resistant mechanism (4) includes a mounting plate (41), a support frame (42), a shock-absorbing damping element (43), and a flexible filling material (44). The upper and lower ends of the shock absorber (43) are fixedly connected to the mounting plates (41) on the upper and lower sides, respectively. The support frame (42) is set in a cross shape, and the two sides of the connecting rod (45) are fixedly connected to the support frames (42) on both sides.

7. The wear-resistant ceramic composite plate according to claim 6, characterized in that, The flexible filling material (44) is filled in the gap between the seismic mechanism (4) and the mounting frame (21), and the support frame (42) and the mounting plate (41) respectively contact the corresponding support frame (34).

Images