Automatic spraying maintenance device

The automated spray curing device enables automated spray curing of concrete, solving the problems of high cost and unstable standards of manual curing, and improving the strength and quality of concrete.

CN223647445UActive Publication Date: 2025-12-09SHEN ZHEN SHI JIN ZHONG JI TUAN GU FEN YOU XIAN GONG SI +4
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Patent Information

Application Number
CN202423028691.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-09
Publication Date
2025-12-09
Estimated Expiration
2034-12-09

AI Technical Summary

Technical Problem

High labor costs and inconsistent standards for concrete curing lead to reduced strength.

Method used

An automatic spraying maintenance device is adopted, which includes an automatic control module, a detection module, and a spraying module. It achieves automated spraying through temperature detection and timing control, ensuring the accuracy of spray volume and time.

Benefits of technology

It reduced maintenance costs, improved the stability and strength of concrete curing, and ensured concrete quality.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model relates to the field of building construction, in particular to an automatic spraying maintenance device which comprises a maintenance device body, the maintenance device body comprises an automatic control module and a spraying module connected with the automatic control module, the automatic control module comprises a power source, a detection module and an electromagnetic valve, and the detection module and the electromagnetic valve are electrically connected with the power source. The electromagnetic valve is connected with the spraying module, the detection module is electrically connected with the electromagnetic valve, so that the detection module controls the electromagnetic valve to drive the spraying module to be opened or closed, the maintenance device is arranged to replace manual maintenance, and the detection module in the automatic control module detects the state of concrete; the concrete is cured by combining the spraying module, so that the stability and the accuracy of concrete curing are effectively improved, the strength and the quality of the concrete are ensured, and the problems that the labor cost is high due to manual concrete curing, and the concrete strength is reduced due to unstable concrete curing standards are solved.
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Description

Technical Field

[0001] This utility model relates to the field of building construction, specifically an automatic spray curing device. Background Technology

[0002] Concrete is one of the most common building materials in construction. It is often used in structural engineering such as beam and column structures and floor slab pouring, and in foundation engineering such as foundation treatment and foundation pouring. Cement in concrete needs to undergo a chemical reaction with water, namely a hydration reaction, to form a hardened and strong material. At the same time, the hydration reaction of cement generates a lot of heat, which accelerates the evaporation of water. Excessive evaporation of water can easily lead to the cement not being able to undergo an effective hydration reaction, thus reducing the strength of the concrete. Therefore, in order to ensure the strength of concrete, it is necessary to cure it.

[0003] In concrete curing, the traditional method is to manually sprinkle water. However, manual curing consumes a lot of manpower and is expensive. Furthermore, the curing standards can only be determined by human judgment, which cannot accurately control the temperature of the concrete or the ambient temperature, as well as the amount of water used for curing. This can easily lead to problems such as uneven water spraying, excessive or insufficient water spraying, which can reduce the strength of the concrete. Therefore, it is necessary to develop an automatic spray curing device to solve the problems of high labor costs and unstable curing standards that lead to reduced concrete strength in manual concrete curing. Utility Model Content

[0004] To address the aforementioned problems of high labor costs and unstable curing standards leading to reduced concrete strength during manual concrete curing, the technical solution adopted by this utility model is as follows:

[0005] An automatic sprinkler maintenance device includes a maintenance device, which includes an automatic control module and a sprinkler module connected to the automatic control module. The automatic control module includes a power supply, a detection module electrically connected to the power supply, and a solenoid valve. The solenoid valve is connected to the sprinkler module, and the detection module is electrically connected to the solenoid valve, so that the detection module controls the solenoid valve to drive the sprinkler module to open or close.

[0006] Furthermore, the detection module includes a temperature detection module electrically connected to the power supply and the solenoid valve respectively, and the detection module also includes a timing switch electrically connected to the power supply and the solenoid valve respectively.

[0007] Furthermore, the temperature detection module includes a temperature control switch and a temperature probe electrically connected to the temperature control switch.

[0008] Furthermore, the spray module includes a pipe connected to an external water source and a spray assembly connected to the pipe.

[0009] Furthermore, the spray assembly includes a spray head connected to the pipe and a bracket connected to the spray head, the bracket being used to fix the spray head.

[0010] Furthermore, the automatic control module also includes a wireless control module that is electrically connected to the solenoid valve, the power supply, and the detection module.

[0011] Furthermore, the spray head is a rocker arm type spray head.

[0012] Furthermore, the power source is a portable power source, and the output voltage of the portable power source is 12V.

[0013] Furthermore, the pipeline is a flexible hose, and the automatic control module also includes a flow meter connected to the solenoid valve.

[0014] Furthermore, the temperature detection module and the timing switch are arranged side by side in the circuit.

[0015] The beneficial effects of this utility model are as follows:

[0016] This invention effectively reduces the cost of concrete curing by replacing manual curing with a curing device. The curing device is equipped with an automatic control module and a spraying module. The detection module in the automatic control module detects the state of the concrete, and the spraying module cures the concrete, effectively improving the stability and accuracy of concrete curing, ensuring the strength and quality of the concrete, and solving the problems of high labor costs and unstable concrete curing standards that lead to reduced concrete strength caused by manual concrete curing. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the structure of an automatic spraying curing device according to the present invention. Detailed Implementation

[0018] The embodiments of this utility model will now be described in detail with reference to the accompanying drawings.

[0019] Please see Figure 1An automatic spraying maintenance device includes a maintenance device, which includes an automatic control module 2 and a spraying module 3 connected to the automatic control module 2. The automatic control module 2 includes a power supply 21, a detection module 22 electrically connected to the power supply 21, and a solenoid valve 23. The solenoid valve 23 is connected to the spraying module 3, and the detection module 22 is electrically connected to the solenoid valve 23, so that the detection module 22 controls the solenoid valve 23 to drive the spraying module 3 to open or close. The power supply 21 provides power to the entire curing device. The power supply 21 can be a battery, solar power, or directly connected to the power grid. The detection module 22 is used to detect various parameters of the curing environment, such as temperature and humidity. Furthermore, the solenoid valve 23 acts as the switch of the curing device, and its opening and closing state is controlled by the signal sent by the detection module 22. When spraying is detected, the solenoid valve 23 opens, and vice versa. The spraying module 3 is used to perform the spraying work. By setting up the curing device to replace manual curing, the cost of concrete curing is effectively reduced. The curing device is equipped with an automatic control module 2 and a spraying module 3. The detection module 22 in the automatic control module 1 detects the state of the concrete, and the spraying module 3 is used to cure the concrete, which effectively improves the stability and accuracy of concrete curing, ensures the strength and quality of the concrete, and solves the problems of high labor costs and unstable concrete curing standards that lead to reduced concrete strength caused by manual concrete curing.

[0020] Furthermore, the detection module 22 includes a temperature detection module 24 electrically connected to the power supply 21 and the solenoid valve 23, respectively. The detection module 22 also includes a timing switch 25 electrically connected to the power supply 21 and the solenoid valve 23, respectively. The temperature detection module 24 measures the temperature of the concrete or the ambient temperature. It is connected to the solenoid valve 23. The temperature detection module 24 converts temperature information into a control signal. The user controls the solenoid valve 23 to open or close the spray system by presetting a temperature threshold. When the concrete temperature or ambient temperature reaches the preset spray opening temperature threshold, the temperature detection module 24 controls the solenoid valve 23 to open the spray system. When the concrete temperature or ambient temperature is lower than the preset spray closing temperature threshold, the temperature detection module 24 controls the solenoid valve 23 to close the spray system. This design enables scientific control of concrete curing. By using the temperature detection module 24 to monitor the concrete temperature or ambient temperature in real time, it ensures that the curing process is carried out within a suitable temperature range, effectively improving the scientific nature and reliability of concrete curing. Furthermore, the timing switch 25 is responsible for the opening and closing time of the spray module 3. The timing switch 24 can work according to the preset curing time and cycle to ensure that the spray module 3 is cured within a fixed time period. By setting the timing switch 25, the working time of the spray module 3 can be precisely controlled to avoid over-curing or under-curing. Specifically, the timing switch 25 is electrically connected to the power supply 21 and the solenoid valve 23 respectively. When the preset curing time is reached, the timing switch 25 will send a closing command to the solenoid valve 23 to stop the curing work of the spray module 3. With this design, the automated management of the concrete curing process is realized, reducing the cost and risk of manual intervention, while precisely controlling the spray volume and curing time, ensuring the stability and consistency of the concrete curing effect.

[0021] Furthermore, the temperature detection module 24 includes a temperature control switch 241 and a temperature probe 242 electrically connected to the temperature control switch 241. The temperature switch 241 is responsible for receiving the temperature signal transmitted from the temperature probe 242 and controlling the opening or closing of the solenoid valve 23 according to a preset temperature threshold. The working range, accuracy, and response time of the temperature switch 241 can be adjusted according to actual needs to meet the requirements of different curing conditions. Furthermore, the temperature probe 242 is the sensor part of the temperature detection module 24, responsible for real-time detection of the concrete temperature or ambient temperature. The installation position of the temperature probe 242 can be reasonably selected according to the curing requirements and structural characteristics of the concrete to ensure measurement accuracy. The temperature probe 242 is electrically connected to the temperature control switch 241, transmitting the real-time monitored temperature data to the temperature switch 241. Specifically, when the temperature probe 242 detects that the temperature of the concrete or the ambient temperature has reached the preset curing temperature range, it transmits the temperature signal to the temperature switch 241. After receiving the signal, the temperature switch 241 determines whether the solenoid valve 23 needs to be opened for curing based on the preset temperature threshold. If the temperature exceeds the preset upper limit, the temperature switch 241 sends an opening command to the solenoid valve 23 to start the spray module 3 for cooling curing. If the temperature is lower than the preset lower limit, the temperature switch will not send an opening command, or in some cases, it will send a closing command to stop the curing work of the spray module 3. This design effectively improves the reliability and stability of concrete curing.

[0022] Furthermore, the spray module 3 includes a pipe 31 connected to an external water source and a spray assembly 32 connected to the pipe 31. The pipe 31 is used to introduce the external water source into the spray assembly 32, while the spray assembly 32 converts the water transported in the pipe 31 into a uniform and fine water mist or water flow to cure the concrete. Through the reasonable arrangement of the pipe 31 and the design of the spray assembly 32, uniform water distribution and efficient spraying are achieved, improving curing efficiency while effectively solving the problems of unevenness and untimely spraying in traditional manual curing, and reducing labor costs.

[0023] Furthermore, the spray assembly 32 includes a spray head 321 connected to the pipe 31 and a bracket 322 connected to the spray head 321. The bracket 322 is used to fix the spray head 321. The spray head 321 is the component responsible for spraying water. It has a specific design to ensure that the water can be evenly distributed in the curing area. The bracket 322 is used to fix the position of the spray head 321 to ensure that the spray head 321 can work stably. The bracket 322 can be fixed or adjustable to adjust the height and direction of the spray head 321 according to actual needs, thereby optimizing the spraying effect. This design can effectively improve the work efficiency of concrete curing, ensure the consistency and effectiveness of curing, and thus improve the overall project quality.

[0024] Furthermore, the automatic control module 2 also includes a wireless control module 26 electrically connected to the solenoid valve 23, the power supply 21, and the detection module 22. The wireless control module 26 enables wireless communication between the automatic control module 2 and external devices or a remote control system. The wireless control module 26 allows users to remotely control the working status of the maintenance device. Specifically, the wireless control module 26 can receive instructions from the remote control system and adjust the working parameters of the automatic control module 2 according to the instructions, such as spraying time and spraying temperature range. The addition of the wireless control module 26 allows users to remotely monitor and control the maintenance device anytime and anywhere, effectively improving the flexibility and convenience of the equipment, reducing the need for manual intervention, and lowering labor intensity and labor costs.

[0025] Furthermore, the spray head 321 is a rocker arm type spray head. The rocker arm type spray head uses a rocker arm mechanism to drive the nozzle to rotate, allowing the nozzle to swing or rotate within a certain range, thereby achieving uniform spray coverage. The use of a rocker arm type spray head 321 ensures that the entire maintenance area receives sufficient and uniform spraying, avoiding the problem of uneven localized wetting that may occur with traditional manual spraying. This effectively improves the efficiency and quality of maintenance work while also reducing labor costs.

[0026] Furthermore, the power supply 21 is a portable power supply with an output voltage of 12V. Designing the power supply 21 as a portable power supply allows for flexible adjustment of the maintenance device's location, eliminating the limitations of power outlet locations and effectively improving the device's flexibility. Simultaneously, the portable power supply can be easily moved between different locations, meaning the maintenance device can be deployed far from fixed power sources without worrying about wiring issues, effectively enhancing its portability. Specifically, the 12V low-voltage power supply is compatible with various low-voltage electrical devices, and the 12V low-voltage power supply offers higher safety, especially at construction sites, effectively reducing the risk of electric shock.

[0027] Furthermore, the pipe 31 is a flexible hose, and the automatic control module 2 also includes a flow meter 27 connected to the solenoid valve 23. The flexible hose 31 means that the curing device can more easily adapt to different curing site layouts. Flexible hoses are easier to bend and adjust than rigid pipes. On the construction site, the hose can be adjusted as needed for wiring without complex installation tools. It also facilitates the disassembly and recovery of the pipe 31, effectively improving the flexibility and convenience of the curing device. Furthermore, the flow meter 27 is designed to measure the water flow velocity and total volume through the pipe 31. Connected to the solenoid valve 23, it can accurately measure the spray water volume. This means that the curing device can adjust the spray water volume according to actual needs, avoiding over-spraying or under-spraying. Simultaneously, the flow meter 27 can also record data, helping users monitor water usage during the curing process, analyze curing effects, and optimize spraying strategies, effectively improving the scientific nature of concrete curing.

[0028] Furthermore, the temperature detection module 24 and the timing switch 25 are arranged in parallel in the circuit. This design means that the temperature detection module 24 and the timing switch 25 operate independently in the circuit without affecting each other. Furthermore, the temperature detection module 24 and the timing switch 25 can jointly control the spray module 3. The spray module 3 can automatically start when the temperature is too high, or it can spray at preset time points, regardless of the temperature. In some embodiments, the timing switch 25 is set to several time periods, during which the power supply 21 is turned on, energizing the solenoid valve 23, allowing it to operate 24 hours a day. Simultaneously, the temperature detection module 24 is connected in parallel in the circuit. When the concrete temperature or ambient temperature is too high, the temperature detection module 24 automatically turns on, energizing the solenoid valve 24, filling the control gap outside the time periods set by the timing switch 25, further improving the reliability and stability of concrete curing.

[0029] Example 1

[0030] An automatic sprinkler maintenance device includes a maintenance unit, which includes an automatic control module 2 and a sprinkler module 3 connected to the automatic control module 2. The automatic control module 2 includes a power supply 21, a detection module 22 electrically connected to the power supply 21, and a solenoid valve 23. The solenoid valve 23 is connected to the sprinkler module 3, and the detection module 22 is electrically connected to the solenoid valve 23, so that the detection module 22 controls the solenoid valve 23 to drive the sprinkler module 3 to open or close.

[0031] Furthermore, the detection module 22 includes a temperature detection module 24 that is electrically connected to the power supply 21 and the solenoid valve 23 respectively, and the detection module 22 also includes a timing switch 25 that is electrically connected to the power supply 21 and the solenoid valve 23 respectively.

[0032] Furthermore, the temperature detection module 24 includes a temperature control switch 241 and a temperature probe 242 electrically connected to the temperature control switch 241.

[0033] Furthermore, the spray module 3 includes a pipe 31 connected to an external water source and a spray assembly 32 connected to the pipe 31.

[0034] Furthermore, the spray assembly 32 includes a spray head 321 connected to the pipe 31 and a bracket 322 connected to the spray head 321, the bracket 322 being used to fix the spray head 321.

[0035] Furthermore, the temperature detection module 24 and the timing switch 25 are arranged side by side in the circuit.

[0036] Example 2

[0037] Based on Embodiment 1, the automatic control module 2 further includes a wireless control module 26 that is electrically connected to the solenoid valve 23, the power supply 21, and the detection module 22 respectively.

[0038] Example 3

[0039] Based on Embodiment 2, the pipe 31 is a flexible hose, and the automatic control module 2 also includes a flow meter 27 connected to the solenoid valve 23.

[0040] Example 4

[0041] Based on Embodiment 1, the spray head 321 is a rocker arm type spray head, the power supply 21 is a portable power supply, and the output voltage of the portable power supply is 12V.

[0042] Example 5

[0043] Based on embodiment 4, the automatic control module 2 further includes a wireless control module 26 that is electrically connected to the solenoid valve 23, the power supply 21, and the detection module 22 respectively.

[0044] Example 6

[0045] Based on Embodiment 5, the pipe 31 is a flexible hose, and the automatic control module 2 also includes a flow meter 27 connected to the solenoid valve 23.

[0046] The above examples are merely illustrative of the technical content of this utility model to facilitate reader understanding, but do not imply that the implementation of this utility model is limited to these embodiments. Any technical extensions or re-creations made based on this utility model are protected by this utility model. The scope of protection of this utility model is defined by the claims.

Claims

1. An automatic spray curing device, comprising a curing device, characterized in that, The maintenance device includes an automatic control module (2) and a spray module (3) connected to the automatic control module (2). The automatic control module (2) includes a power supply (21), a detection module (22) electrically connected to the power supply (21), and a solenoid valve (23). The solenoid valve (23) is connected to the spray module (3), and the detection module (22) is electrically connected to the solenoid valve (23), so that the detection module (22) controls the solenoid valve (23) to drive the spray module (3) to open or close.

2. The automatic spray curing device according to claim 1, characterized in that, The detection module (22) includes a temperature detection module (24) electrically connected to the power supply (21) and the solenoid valve (23) respectively. The detection module (22) also includes a timing switch (25) electrically connected to the power supply (21) and the solenoid valve (23) respectively.

3. The automatic spraying curing device according to claim 2, characterized in that, The temperature detection module (24) includes a temperature control switch (241) and a temperature probe (242) electrically connected to the temperature control switch (241).

4. The automatic spray curing device according to claim 1, characterized in that, The spray module (3) includes a pipe (31) connected to an external water source and a spray assembly (32) connected to the pipe (31).

5. An automatic spray curing device according to claim 4, characterized in that, The spray assembly (32) includes a spray head (321) connected to the pipe (31) and a bracket (322) connected to the spray head (321), the bracket (322) being used to fix the spray head (321).

6. The automatic spraying curing device according to claim 1, characterized in that, The automatic control module (2) also includes a wireless control module (26) that is electrically connected to the solenoid valve (23), the power supply (21), and the detection module (22).

7. An automatic spraying curing device according to claim 5, characterized in that, The spray head (321) is a rocker arm type spray head.

8. An automatic spray curing device according to claim 1, characterized in that, The power source (21) is a portable power source, and the output voltage of the portable power source is 12V.

9. An automatic spray curing device according to claim 4, characterized in that, The pipe (31) is a flexible hose, and the automatic control module (2) also includes a flow meter (27) connected to the solenoid valve (23).

10. An automatic spray curing device according to claim 2, characterized in that, The temperature detection module (24) and the timing switch (25) are arranged side by side in the circuit.