Automatic transmission double-clutch clutch assembly

By adding heat dissipation components and protective mechanisms to the automatic dual-clutch transmission assembly, the problems of excessive temperature and external impact are solved, achieving efficient heat dissipation and protection, and improving the working performance and durability of the clutch.

CN223648367UActive Publication Date: 2025-12-09CANGZHOU BAOYIN AUTO PARTS CO LTD
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Patent Information

Application Number
CN202520554501.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-27
Publication Date
2025-12-09
Estimated Expiration
2035-03-27

AI Technical Summary

Technical Problem

Existing automatic dual-clutch transmissions overheat during prolonged high-load operation, leading to reduced efficiency and wear of the clutch components, and are susceptible to damage from external impacts under complex road conditions.

Method used

Heat dissipation components and protective mechanisms are added to the center plate cover and clutch plate cover, including heat dissipation vents, mounting frames, filter screens, protective grooves, spring-loaded telescopic rods, heat dissipation holes, and heat dissipation fins, to enhance heat dissipation efficiency and absorb external impact energy.

Benefits of technology

Effectively controlling the clutch temperature within a reasonable range protects internal components from damage and improves the durability and stability of the clutch system.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic transmission double-clutch clutch assembly which comprises a middle disc cover and a clutch disc cover, a heat dissipation assembly is arranged on the middle disc cover and the clutch disc cover, a protection mechanism is arranged on the middle disc cover and the clutch disc cover, a first auxiliary assembly is arranged between the middle disc cover and the clutch disc cover, and a second auxiliary assembly is arranged on the first auxiliary assembly. Through the heat dissipation assembly additionally arranged on the middle disc cover and the clutch disc cover and the second auxiliary assembly arranged on the first auxiliary assembly, the heat exchange efficiency of the whole clutch system can be effectively improved, and it is ensured that a reasonable working temperature range can be kept even under the high-load condition; the protection measures can be enhanced, when external impact occurs, part of impact energy can be absorbed, force transmitted to internal key components is reduced, and therefore core assemblies are protected against damage.
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Description

Technical Field

[0001] This utility model relates to the field of clutch technology, and more specifically, to an automatic transmission dual-clutch clutch assembly. Background Technology

[0002] A dual-clutch transmission (DCT) is an advanced transmission system that combines the efficiency of a manual transmission with the convenience of an automatic transmission. In a DCT, two clutches control the odd and even gears respectively, resulting in smoother and faster gear changes, and providing better fuel economy and driving experience.

[0003] However, in existing dual-clutch automatic transmissions (DCTs), although high shifting efficiency and driving experience have been achieved, the clutch assembly temperature becomes excessively high during prolonged operation or high-load operation. This not only reduces the working efficiency of the clutch components but may also accelerate wear and even lead to premature failure. In addition, under complex road conditions, the potential damage to the internal structure of the clutch from external impacts and vibrations is also a major hidden danger.

[0004] No effective solutions have yet been proposed to address the problems in the relevant technologies. Utility Model Content

[0005] In view of the problems in the related technologies, this utility model proposes an automatic transmission dual-clutch assembly to overcome the above-mentioned technical problems existing in the existing related technologies.

[0006] Therefore, the specific technical solution adopted by this utility model is as follows:

[0007] An automatic dual-clutch transmission assembly includes a center plate cover and a clutch disc cover. Both the center plate cover and clutch disc cover are equipped with heat dissipation components and protective mechanisms. An auxiliary component one is located between the center plate cover and the clutch disc cover. The auxiliary component one includes a disc base connected to the bottom of the center plate cover, a driven disc one mounted below the disc base, a thickened friction plate one connected above the driven disc one, a center plate connected below the driven disc one, a driven disc two connected below the center plate, a thickened friction plate two connected above the driven disc two, and a pressure plate assembly connected below the driven disc two. The pressure plate assembly is connected to the clutch disc cover below. The auxiliary component two is mounted on the auxiliary component one.

[0008] Furthermore, in order to better dissipate heat from the automatic dual-clutch clutch assembly, the heat dissipation component includes multiple heat dissipation vents on the center plate cover and clutch plate cover, with mounting frames snapped into the inner walls of the heat dissipation vents, and filter screens installed on the inner walls of the mounting frames.

[0009] Further, in order to better assist the automatic double clutch clutch assembly protection, the protection mechanism includes the protection groove opened on one side of the clutch cover, the inner wall of the protection groove is provided with the spring sleeve telescopic rod distributed at equal distance, and one end of the spring sleeve telescopic rod is provided with the protection plate.

[0010] Further, in order to better assist the automatic double clutch clutch assembly protection, the protection mechanism includes the protection groove opened on one side of the clutch cover, the inner wall of the protection groove is provided with the spring sleeve telescopic rod distributed at equal distance, and one end of the spring sleeve telescopic rod is provided with the protection plate.

[0011] Further, in order to better assist the automatic double clutch clutch assembly protection, the protection mechanism includes the protection groove opened on one side of the clutch cover, the inner wall of the protection groove is provided with the spring sleeve telescopic rod distributed at equal distance, and one end of the spring sleeve telescopic rod is provided with the protection plate.

[0012] Further, in order to better assist the automatic double clutch clutch assembly protection, the protection mechanism includes the protection groove opened on one side of the clutch cover, the inner wall of the protection groove is provided with the spring sleeve telescopic rod distributed at equal distance, and one end of the spring sleeve telescopic rod is provided with the protection plate.

[0013] The automatic double clutch clutch assembly has the advantages that: the heat exchange efficiency of the whole clutch system can be effectively improved through the heat dissipation assembly and the auxiliary assembly two arranged on the middle cover and the clutch cover, the reasonable working temperature range can be maintained even under high load conditions, the protection mechanism arranged on the middle cover and the clutch cover can strengthen the protection measures, part of impact energy can be absorbed when external impact occurs, the force transmitted to the internal key components is reduced, and the core assembly is protected from damage. BRIEF DESCRIPTION OF DRAWINGS

[0014] In order to more clearly illustrate the technical scheme in the embodiments of the present application or the prior art, the drawings needed in the embodiments will be briefly introduced below, and obviously, the drawings in the following description can be used to obtain other drawings without creative labor for those skilled in the art.

[0015] Figure 1 It is a main body structure schematic view of the automatic double clutch clutch assembly according to the embodiment of the present application.

[0016] Figure 2 It is a lower structure schematic view of the automatic double clutch clutch assembly according to the embodiment of the present application.

[0017] Figure 3 It is an auxiliary assembly one structure schematic view of the automatic double clutch clutch assembly according to the embodiment of the present application.

[0018] Figure 4Is according to the automatic blocking double clutch clutch assembly's heat radiation subassembly structure schematic view of the embodiment of the utility model;

[0019] Figure 5 Is according to the automatic blocking double clutch clutch assembly's protection mechanism structure schematic view of the embodiment of the utility model;

[0020] Figure 6 Is according to the automatic blocking double clutch clutch assembly's auxiliary assembly two structure schematic view of the embodiment of the utility model.

[0021] In the drawing,

[0022] 1, middle disc cover;2, clutch disc cover;3, heat radiation subassembly;301, installation frame;302, filter screen;4, protection mechanism;401, spring sleeve telescopic rod;402, protection plate;5, auxiliary assembly one;501, disc bottom;502, driven disc one;503, thickened friction plate one;504, middle disc;505, driven disc two;506, thickened friction plate two;507, pressure plate assembly body;6, auxiliary assembly two;601, heat dissipation hole;602, heat dissipation fin;7, gear ring;8, rivet;9, connecting screw. Specific embodiments

[0023] The technical scheme in the embodiments of the utility model will be described clearly and completely below in conjunction with the drawings in the embodiments of the utility model, and obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0024] Embodiment one

[0025] As Figures 1-6As shown, the automatic dual-clutch assembly according to an embodiment of this utility model includes a middle plate cover 1 and a clutch disc cover 2. A gear ring 7 is provided on the upper part of the middle plate cover 1. The gear ring 7 is connected to a flywheel (not shown in the figure) in actual use. Multiple rivets 8 are connected to the gear ring 7. The number of rivets 8 can be adjusted according to the actual situation. One end of the rivets 8 is connected to the middle plate cover 1. An auxiliary component 5 is provided between the middle plate cover 1 and the clutch disc cover 2. The auxiliary component 5 includes a disc base 501 connected to the lower part of the middle plate cover 1. The disc base 501 is made of ductile iron using a casting process. High temperature resistance and extended service life: Driven plate 1 502 is installed below the bottom plate 501. Thickened friction plate 1 503 is connected above driven plate 1 502. Middle plate 504 is connected below driven plate 1 502. The size of middle plate 504 can be adjusted according to actual conditions to make it lighter. Driven plate 2 505 is connected below middle plate 504. Thickened friction plate 2 506 is connected above driven plate 2 505. Pressure plate assembly 507 is connected below driven plate 2 505. The lower part of pressure plate assembly 507 is connected to clutch disc cover 2.

[0026] The pressure plate assembly 507 is connected to the intermediate plate 504. The lower part of the intermediate plate cover 1 is connected to the upper part of the clutch disc cover 2. A connecting screw 9 is provided at the connection between the intermediate plate cover 1 and the clutch disc cover 2.

[0027] Example 2:

[0028] like Figures 1-6 As shown, in the automatic dual-clutch assembly according to the present utility model embodiment, a heat dissipation component 3 is provided on the middle plate cover 1 and the clutch disc cover 2. The heat dissipation component 3 includes multiple heat dissipation vents opened on the middle plate cover 1 and the clutch disc cover 2. The number of heat dissipation vents can be adjusted according to the actual situation. The inner wall of the heat dissipation vent is fitted with a mounting frame 301, and the inner wall of the mounting frame 301 is provided with a filter screen plate 302.

[0029] The middle plate cover 1 and the clutch disc cover 2 are provided with a protective mechanism 4. The protective mechanism 4 includes a protective groove opened on one side of the middle plate cover 1 and the clutch disc cover 2. The inner wall of the protective groove is provided with spring-loaded telescopic rods 401 that are evenly distributed. One end of the spring-loaded telescopic rods 401 is provided with a protective plate 402.

[0030] Auxiliary component 2 6 is provided on auxiliary component 1 5. Auxiliary component 2 6 includes a number of heat dissipation holes 601 opened on the periphery of driven disk 1 502 and driven disk 2 505. The number of heat dissipation holes 601 can be adjusted according to the actual situation. A number of heat dissipation fins 602 are provided on the periphery of driven disk 1 502 and driven disk 2 505 near the heat dissipation holes 601.

[0031] To facilitate understanding of the above-mentioned technical solutions of this utility model, the working principle or operation method of this utility model in actual process will be described in detail below.

[0032] In summary, with the help of the above-mentioned technical solution of this utility model, during use, power is transmitted from the engine to the gear ring 7 via the flywheel, and then fixedly connected to the middle plate cover 1 via rivets 8. Below the middle plate cover 1, the plate bottom 501, driven plate one 502, thickened friction plate one 503, middle plate 504, driven plate two 505, thickened friction plate two 506, and finally to the pressure plate assembly 507, reaching the clutch plate cover 2. When one of the clutches engages, the corresponding driven plate one 502, thickened friction plate one 503, driven plate two 505, and thickened friction plate two 506 will be pressed together, thereby realizing the effective transmission of power from the input end to the output end. To prevent overheating of the automatic dual-clutch clutch assembly, which could lead to performance degradation or damage, multiple heat dissipation vents are provided on the center plate cover 1 and clutch plate cover 2, and a filter screen plate 302 mounting frame 301 is installed to promote air circulation while blocking dust and other impurities from entering the interior. In addition, several heat dissipation holes 601 and heat dissipation fins 602 are added around the driven plate 1 502 and driven plate 2 505 to further improve heat dissipation efficiency. At the same time, the spring-loaded telescopic rod 401 and its end protective plate 402 on the inner wall of the protective groove on one side of the center plate cover 1 and clutch plate cover 2 can provide a buffering effect when subjected to external impact, protecting the internal components from damage.

[0033] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An automatic transmission dual-clutch clutch assembly, characterized in that, The system includes a center plate cover (1) and a clutch disc cover (2). Heat dissipation components (3) are provided on both the center plate cover (1) and the clutch disc cover (2). A protective mechanism (4) is provided on both the center plate cover (1) and the clutch disc cover (2). An auxiliary component (5) is provided between the center plate cover (1) and the clutch disc cover (2). The auxiliary component (5) includes a base plate (501) connected below the center plate cover (1). A driven disc (502) is installed below the base plate (501). A thickened friction plate (503) is connected above the driven plate (502), a middle plate (504) is connected below the driven plate (504), a driven plate (505) is connected below the middle plate (504), a thickened friction plate (506) is connected above the driven plate (505), a pressure plate assembly (507) is connected below the driven plate (505), and the lower part of the pressure plate assembly (507) is connected to the clutch disc cover (2). An auxiliary component (6) is provided on the auxiliary component (5).

2. The automatic transmission dual-clutch assembly according to claim 1, characterized in that, The heat dissipation assembly (3) includes multiple heat dissipation vents on the center plate cover (1) and the clutch plate cover (2). The inner wall of the heat dissipation vent is fitted with a mounting frame (301), and the inner wall of the mounting frame (301) is provided with a filter screen (302).

3. The automatic transmission dual-clutch assembly according to claim 2, characterized in that, The protective mechanism (4) includes a protective groove opened on one side of the middle plate cover (1) and the clutch plate cover (2). The inner wall of the protective groove is provided with spring-loaded telescopic rods (401) distributed at equal intervals. One end of the spring-loaded telescopic rods (401) is provided with a protective plate (402).

4. The automatic transmission dual-clutch assembly according to claim 3, characterized in that, The auxiliary component 2 (6) includes a plurality of heat dissipation holes (601) opened around the driven disk 1 (502) and driven disk 2 (505), and a plurality of heat dissipation fins (602) are provided around the driven disk 1 (502) and driven disk 2 (505) near the heat dissipation holes (601).

5. The automatic transmission dual-clutch assembly according to claim 4, characterized in that, A toothed ring (7) is provided above the middle plate cover (1), and a plurality of rivets (8) are connected to the toothed ring (7). One end of the rivets (8) is connected to the middle plate cover (1).

6. The automatic transmission dual-clutch assembly according to claim 5, characterized in that, The pressure plate assembly (507) is connected to the middle plate (504), the lower part of the middle plate cover (1) is connected to the upper part of the clutch disc cover (2), and a connecting screw (9) is provided at the connection between the middle plate cover (1) and the clutch disc cover (2).